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Bunn FMD-1 Operating & Service Manual

Summary of FMD-1

  • Page 1

    Operating & service manual bunn-o-matic corporation post office box 3227 springfield, illinois 62708-3227 phone: (217) 529-6601 fax: (217) 529-6644 www.Bunnomatic.Com fmd-1 fmd-2 s/n fmd0013000-up 29112.0000d 09/07 ©1998 bunn-o-matic corporation to obtain the illustrated parts catalog, visit the bun...

  • Page 2

    2 29112 100407 bunn-o-matic commercial product warranty bunn-o-matic corp. (“bunn”) warrants equipment manufactured by it as follows: 1) all equipment other than as specified below: 2 years parts and 1 year labor. 2) electronic circuit and/or control boards: parts and labor for 3 years. 3) compresso...

  • Page 3

    3 this equipment must be installed to comply with the basic plumbing code of the building officials and code administrators international, inc. (boca) and the food service sanitation manual of the food and drug administration (fda). For models installed outside the u.S.A., comply with the applicable...

  • Page 4

    4 initial set-up 1. Locate the drip tray assembly beneath the dispenser nested in the packing material. 2. Remove the drip tray and the drip tray cover and set them aside. 3. Remove the water strainer assembly from the drip tray and set it aside. 4. Remove the four legs from the packaging material, ...

  • Page 5

    5 initial fill & heat caution - the dispenser must be disconnected from the power source throughout the initial set-up, except when specified in the instructions. 1. Turn-on the water supply and connect the dispenser to the power source. 2. Water will automatically flow into the tank to the proper l...

  • Page 6

    6 cold beverage set-up (optional fmd-2 only) cold beverages may be dispensed from the left dispense position as follows: 1. Disconnect the dispenser from the power source. 2. Remove the lower front access panel. 3. Locate the hot/cold jumper connection near the whipper panel in the main wiring harne...

  • Page 7

    7 adjustments the beverage solenoid is preset to dispense approximately one ounce per second. This amount can be ad- justed: 1. Disconnect the dispenser from the power source. 2. Remove product hopper(s). 3. Remove the hole plug(s) in the auger motor mounting panel. 4. Rotate the control at the base...

  • Page 8

    8 troubleshooting a troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the bunn-o-matic technical service department. • inspection, testing, and repair of elect...

  • Page 9

    9 troubleshooting (cont.) problem product will not dispense (cont.) water is not hot probable cause 5. Solenoid valve (inlet) 6. A) level control board and probe - fmd-1 b) control board and probe - fmd-2 7. A) auger drive - fmd-1 b) auger drive - fmd-2 8. Water strainer 9. Lime build-up caution - t...

  • Page 10

    10 troubleshooting (cont.) problem water is not hot (cont.) spitting or excessive steaming dripping from dispense tip water flows into tank continuously probable cause 4. Tank heater switch 1. Lime build-up caution - tank and tank compo- nents should be delimed regularly depending on local water con...

  • Page 11

    11 troubleshooting (cont.) problem product overflows container weak product probable cause 1. Dispense switch 2. Dispense solenoid valve 1. Water temperature 2. Whipper motor 3. Frother 4. Dispense solenoid valve 5. Auger drive - fmd-1 auger drive - fmd-2 6. Auger spring - fmd-1 auger spring - fmd-2...

  • Page 12

    12 troubleshooting (cont.) problem dispenser is making unusual noises excess dust display not lit probable cause 1. Plumbing lines 2. Water supply 3. Tank heater 1. Fan 2. A) hopper drive board - fmd-1 b) control board - fmd-2 1. Lamp 2. Lamp holder 3. Starter - lamp 4. Ballast remedy plumbing lines...

  • Page 13

    13 service this section provides procedures for testing and replacing various major components used in this dispenser should service become necessary. Refer to troubleshooting for assistance in determining the cause of any problem. Warning - inspection, testing, and repair of electrical equipment sh...

  • Page 14

    14 service auger drive components - fmd-1 (cont.) 5. Check the voltage across the positive (red wire) terminal and the negative (black wire) terminal on the auger motor with a voltmeter. With the rinse/ run switch in the run (lower) position press and hold the dispense switch. Connect the dispenser ...

  • Page 15

    15 service (cont.) red to hopper speed control board (+) blk to hopper speed control board (-) p1639 fig. 3 auger motor terminals fig. 4 auger drive components location the auger components are located inside the bottom part of the hopper except for the auger drive bracket, washer and locknut, which...

  • Page 16

    16 service (cont.) auger drive components - fmd-2 (cont.) 4. Disconnect the dispenser from the power sup- ply. If voltage is present as described and the auger does not turn, replace the auger motor. If voltage is not present as described, refer to the wiring diagrams and check the dispenser wiring ...

  • Page 17

    17 service (cont.) auger drive components - fmd-2 (cont.) removal, cleaning and replacement hopper & auger (late models)(refer to fig. 6) 1. Open the dispenser door and raise the top front cover. 2. Lift the front edge of hopper assy (20) over the tab on hopper support plate (19) and slide hopper as...

  • Page 18

    18 ballast - fmd-1 & fmd-2 p1666 fig. 8 ballast service (cont.) auger drive components - fmd-2 (cont.) auger drive motor (refer to fig. 5 or 6) 1. Remove all hopper assemblies (20) and set aside for reassembly. 2. Remove the four #8-32 screws securing the hopper support plate (19), remove plate and ...

  • Page 19

    19 j1 location fmd-1 the front door lamp ballast is located behind the front access panel on the left front side of the component bracket. Fmd-2 the front door lamp ballast is located behind the front access panel on the left rear side of the component bracket. Test procedure 1. Disconnect the dispe...

  • Page 20

    20 service (cont.) b) 208 volts ac for three wire 120/208 volt models. C) 240 volts ac for three wire 120/240 volt models. D) 230 volts ac for two wire 230 volt models. 5. Disconnect the dispenser from the power source. If voltage is present as described the control thermostat is operating properly....

  • Page 21

    21 service (cont.) 6. Disconnect the four pin connector from j4 of the control board. 7. Check the voltage across pins 1 & 4 of the four pin connector on the wiring harness with a voltmeter. Connect the dispenser to the power source. The indication must be: a) 120 volts ac for two wire 120 volt mode...

  • Page 22

    22 dispense switch(s) - fmd-1 & fmd-2 fig.14 dispense switch p1614 location: the dispense switch(es) is (are) located on the lower outside of the dispenser door. Test procedure: fmd-1 fmd-2 service (cont.) 7. Check the voltage across the red (+) terminal and the black (-) terminal of the auger motor...

  • Page 23

    23 service (cont.) dispense switch(s) - fmd-1 & fmd-2 (cont.) fmd-1 1. Disconnect the dispenser from the power source. 2. Open the dispenser door and remove the bottom door cover. 3. Disconnect the wires from the door interconnect wiring harness to the dispense switch. 4. Check for voltage across th...

  • Page 24

    24 j1 fig. 15 dispense switch terminals p1449 blk red service (cont.) dispense switch(s) - fmd-1 & fmd-2 (cont.) left right blk red/whi blk red orn blu/whi orn blk/whi fmd-1 fmd-2 fan - fmd-1 & fmd-2 fig. 16 fan location: the fan is located inside the dispenser housing on the right rear of the dispe...

  • Page 25

    25 j1 service (cont.) frother and whipper motor - fmd-1 (shown) & fmd-2 fig. 18 frother and whipper motor location: the frother(s) is (are) located behind the dispenser door, mounted on the front panel inside the whipper chamber. The whipper motor(s) is (are) located on the back side of the whipper ...

  • Page 26

    26 service (cont.) frother and whipper motor - fmd-1 (shown) & fmd-2 (cont.) fig.20 whipper motor terminals p1221 5. Remove the steam collector (1) by pulling it forward and at the same time twisting it clockwise. 6. Pull the mixing chamber (2) out of the whipper chamber (4). 7. Remove the two #4-40...

  • Page 27

    27 service (cont.) hopper drive board - fmd-1 only fig. 21 hopper drive board location the hopper drive board is located inside the dispenser mounted on the auger motor mounting bracket. Test procedures: 1. Disconnect the dispenser from the power source. 2. Disconnect the white/red wire and the whit...

  • Page 28

    28 hopper drive board - fmd-1 only (cont.) service (cont.) j1 connector for three pin plug from potentiometer red from hopper motor fig. 22 hopper drive board terminals p1669 blk from hopper motor red/whi from main harness whi from main harness increase/decrease switch - fmd-2 only fig. 23 increase/...

  • Page 29

    29 lamp holder - fmd-1 (shown) & fmd-2 fig. 25 lamp holders p1670 3 4 6 1. Door assy 2. Lamp holders 3. Lamp 4. Upper panel 5. Lower panel 6. Starter w/socket 5 2 1 location: the lamp holders are located on the front of the upper panel behind the display panel. Test procedure: 1. Disconnect the disp...

  • Page 30

    30 j1 level control board and level probe - fmd-1 only fig. 26 level control board and probe location: the level control board is located behind the lower access panel mounted on the right side of the compo- nent bracket. The level probe is located on the left center of the tank lid just in front of...

  • Page 31

    31 service (cont.) test procedure: 1. Disconnect the dispenser from the power source. 2. Remove the violet wire from terminal 1 & pink wire from terminal 4 of the circuit board. 3. Check the voltage across terminals 2 & 3 with a voltmeter. Connect the dispenser to the power source. The indication mu...

  • Page 32

    32 j1 rinse/run switch - fmd-1 fig. 30 rinse/run switch location: the rinse/run switch is located on the lower left side of the whipper motor mounting panel. Test procedures: 1. Disconnect the dispenser from the power source. 2. Check for continuity between center terminal and the upper terminal wit...

  • Page 33

    33 service (cont.) removal and replacement: 1. Open the dispenser door. 2. Remove the facenut securing the run/rinse switch to the dispenser front panel. 3. Remove switch with wires attached from the back side of the front panel. 4. Disconnect the wires from the switch and discard the switch. 5. Ref...

  • Page 34

    34 solenoid valve (cold water optional)(fmd-2 only) 6. Check the solenoid valve for coil action. Connect the dispenser to the power source. With the cold jumper plug installed press the left dispense switch and listen carefully in the vicinity of the solenoid valve for a “clicking” sound as the magn...

  • Page 35

    35 j1 solenoid valve (dispense) - fmd-1 & fmd-2 fig. 36 dispense solenoid valve location: the dispense solenoid is located on the upper left center of the tank. Test procedures: 1. Disconnect the dispenser from the power source. 2. For fmd-1 disconnect the red and white wires from the solenoid valve...

  • Page 36

    36 j1 service (cont.) fig. 37 dispense solenoid valve terminals p1672 3. Remove the two #8-32 securing the auger motor mounting panel to the dispenser housing and the two rear #8-32 screws from the side panels. 4. Tilt auger motor mounting panel forward allowing access to the dispense valve(s). 5. R...

  • Page 37

    37 j1 tank heater - fmd-1 (shown) & fmd-2 fig. 40 tank heater location: the tank heater is located inside the tank and secured to the tank lid. Test procedure: 1. Disconnect the dispenser from the power source. 2. Check the voltage across the black and white wires 120 volt or 230 volt models or blac...

  • Page 38

    38 note - if the tank heater remains unable to heat, remove and inspect heater for cracks in the sheath. Removal and replacement: 1. Disconnect the dispenser from the power source. 2. Disconnect the water supply tube on the tank lid. 3. Disconnect the black wires on the limit thermstat. 4. Disconnec...

  • Page 39

    39 service (cont.) fig. 43 tank heater switch terminals p1219 blk to main harnesss blk from main harness transformer - fmd-2 only fig. 44 transformer p1666 location: the transformer is located behind the lower front access cover, mounted on the right rear side of the component bracket. Test procedur...

  • Page 40

    40 sol dispense m whipper m hopper run/rinse switch whi red whi red red red red red blk-16 120 volts a c - 2 wire 120/208-240 volts ac - 3wire single phase 29096.0000c 8/98 © 1998 bunn-o-matic corporation schematic wiring diagram fmd-1 grn grn gr n grn l1 n l2 limit thermostat blk-16 tank heater red...

  • Page 41

    41 29112 091307 sol dispense m whipper m hopper run/rinse switch whi red whi red red red red red blk-16 230 volts ac ce 2 wire + gnd single phase 50/60 hz 29096.0006b 04/05 © 2005 bunn-o-matic corporation schematic wiring diagram fmd-1a grn grn gr n grn l1 l2 limit thermostat blk-16 sol tank inlet b...

  • Page 42

    42 grn grn grn whi whi whi whi whi whi sol left dispense m left whipper m left hopper m right hopper m right whipper sol right dispense blk blk whi whi whi whi whi whi red red blu blu red red red red jumper plug must be used when cold drink feature not installed red sol cold drink option (left only)...

  • Page 43

    43 29112 091307 grn grn grn whi whi whi whi whi whi sol left dispense m left whipper m left hopper m right hopper m right whipper sol right dispense blk blk whi whi whi whi whi whi red red blu blu red re d red red jumper plug must be used when cold drink feature not installed red sol cold drink opti...