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CAB MAESTRO 4S Service Manual

Other manuals for MAESTRO 4S: Operator's Manual
Manual is about: PCB Separator

Summary of MAESTRO 4S

  • Page 1

    Service manual maestro 4s pcb separator.

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    2 description type pcb separator maestro 4s edition: 09/2016 art.-nr.: 9009826 copyright this documentation as well as translation hereof are property of cab produkttechnik gmbh & co. Kg. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions ...

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    3 contents 1 introduction ............................................................................................................................................ 4 1.1 instructions .....................................................................................................................

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    4 1.1 instructions important information and instructions in this documentation are designated as follows: danger! Draws your attention to an exceptionally grave, impending danger to your health or life. ! Warning! Indicates a hazardous situation that could lead to injuries or material damage. ! Att...

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    5 • only connect the device to other devices which have a protective low voltage. • switch off all affected devices (e.G. Conveyor belt) before connecting or unlinking. • risk of hand injury. Wear protective gloves while pcb separating. • ensure that people‘s clothing, hair, jewelry etc. Do not come...

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    6 2 technical data technical data 4s/450 4s/600 separation type component side: soldering side: circular blade linear blade operation motorized and optimized separation speedt 300/500 mm/sec. Switchable material fr4, aluminium height of components component side/soldering side up to 34 mm cutting le...

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    7 3 overview 3.1 views without covers and cable 11 9 12 10 1 2 6 5 4 3 14 15 16 13 7 8 1 belt gear main motor 9 control panel 2 pulse sensor 10 emergency switch 3 carriage sensor right / links 11 tension wheel 4 carriage 12 linear blade 5 set knob for cutting depth 13 pcb control 6 upper circular bl...

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    8 3 overview 3.2 tools  do not use any worn of damaged tools.  only use tools and testing devices that are suitable for the task at hand. Special tools (cab production): • dial gauge assembly (cab part no. 8970208) to check the blade position commercial tools: • allen key 1,5, 2,0, 2,5, 5,0 mm • j...

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    9 4 test and change device parts 4.1 changing the upper blade incaseofwasting,damageormaterialmodifiedit'snecessarytochangetheupperblade. Video video: maestro 4s - changing the upper blade on www.Cab.De risk of hand injury !  wear protective gloves while changing the blade. Danger! Risk of cutting ...

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    10 4.2 adjustment of the upper blade stopper i notice! The lower stop of the upper blade adjustment is already adjusted by delivery.  after a long operation time, while working at strongly varying temperatures or else after replacing a blade, it is recommended to re-adjust the lower stop. 3 5 6 1 2...

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    11 4 test and change device parts 4.3 changing the linear blade video video: maestro 4s - changing the linear blade on www.Cab.De ! Warning! Risk of cutting injury in handling of the linear blade. Risk of hand injury !  wear protective gloves while changing the blade. X z y x z y 3 4 2 1 fig.6 chan...

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    12 ! Attention! Decouple the carriage before move the carrige by hand . Damage the electronics! 1 2 4 5 6 2 3 fig.8 setting of the linear blade (front view) fig.9 setting of the linear blade (rear view) 1. Decouple the carriage (1) from motor by the lever (3). 2. Turn upward the upper blade by the s...

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    13 4.6 changing the hub to main motor danger! Danger to life and limb from power supply.  befor open the device unlink the power! 4 5 6 7 8 9 12 11 10 1 2 3 13a 13b rear view fig.11 dismount the hub to the main motor 1. Swing lever (13) in position b to connect the blade with the motor and to relax...

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    14 4.7 changing the control panel / emergency switch danger! Danger to life and limb from power supply.  befor open the device unlink the power! 1 8 5 2 3 4 6 7 fig.12 dismount control panel / emergency switch 1. Dismount front and rear cover.  „changing the hub to main motor“ on page 13 2. Pull o...

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    15 4.9 changing the energy track danger! Danger to life and limb from power supply.  befor open the device unlink the power! 5 7 6 8 4 3 2 1 fig.14 energy track mount / dismount 1. Dismount the rear cover.  page 13 2. Loosen screws (2) and remove pcb cover (1) . 3. Pull connector (3 and 4) and put...

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    16 4 test and change device parts 4.10.1 check the sensors via control panel gelb pantone 123c , grün ral 6018 , blau pantone 7461 , grau pantone 422c , beschriftung, fenster- und led-umrandung schwarz, fenster- und led-fond filtergrau. 29.10.2013 lortz fig.16 control panel  switch of the machine. ...

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    17 4 test and change device parts 4.10.2 check the sensors on pcb some sensors are integrated into the maestro 4s to control the function and operation of the device. Thisarereflexsensorswithaswitchreactionincaseasurfaceareinfrontofapprox.3mmdistance. For changing and adjusting is a 5,5 mm jaw wrenc...

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    18 4 test and change device parts it will measured with a oscilloscope in a measurement range of 1 or 5 volt per scale devision. Cut length a b 7 6 1 2 3a 3b 4a 4b 5 fig.20 measurement by oscilloscope pulse sensor carriage sensor right carriage sensor left edge sensor right edge sensor left 1 ------...

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    19 cause of error effect / display error recovery the food-switch is clear in the moment of synchronization led not ready display step display distance display cut length blink  switch of the device and switch it on again.  new synchronization the device is switched on and the carriage with the up...

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    20 6 spare parts drawings 6.1 side parts c profile, linear blade no part no. Description pu note serial no. From to 1 5902082.001 screw din912-m6x30 10 2 8936866.001 cprofile 1 3 8930823.001 bracket 1 4 5905141.001 foot 5 5 8930946.001 bushing 1 6 5903520.001 washer din7349-4.3 10 7 5902052.001 scre...

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    21 no part no. Description pu note serial no. From to 1 5902082.001 screw din912-m6x30 10 6 5903520.001 washer din7349-4.3 10 11 5903010.001 spring washer din137-a6 10 32 8930988.001 bearing plate 1 33 5902014.001 screw din912-m4x14 10 34 5903521.001 snap ring din471-a6 10 35 5530340.001 lever 1 36 ...

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    22 no part no. Description pu note serial no. From to 22 5903527.001 snap ring din471-10x1 10 23 5903005.001 washer din9021-4.3 10 42 5902022.001 screw din7985-m4x10 10 46 5903004.001 washer din125-a3.2 10 58.1 8936822.001 cover 1 a 58.2 8936862.001 cover 1 b 59 5902026.001 screw din7985-m3x6 10 60 ...

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    23 no part no. Description pu note serial no. From to 28 5902241.001 screw din7984-m4x10 10 54 8936896.001 bushing 1 57.1 8936846.001 energy track 1 a 57.2 8936847.001 energy track 1 b 60 8930981.001 cable grounding 1 73 5902358.001 screw din7984-m4x6 10 74 5551126.001 power supply 1 75 5902510.001 ...

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    24 no part no. Description pu note serial no. From to 28 5902241.001 screw din7984-m4x10 10 45 5902245.001 screw din933-m3x10 10 46 5903004.001 washer din125-a3.2 10 57.1 8936846.001 energy track 1 a 57.2 8936847.001 energy track 1 b 79 5902047.001 screw din7991-m3x5 10 87 5902144.001 screw din7984-...