Summary of BBQ08899P
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Ltr20091038, rev. A 12/16/08.
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Warning if the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Do not store an lp cylinder n...
Page 3: Saf
2009 barbecue grills and carts ltr20091038, rev. A saf ety instructions www.Calspas.Com 1 placement and location c • al flame™ grills and carts are designed for outdoor use only . Never locate this appliance in an enclosed room, • under a sealed overhead structure, or in any type of enclosed area su...
Page 4: Saf
2009 barbecue grills and carts ltr20091038, rev. A saf ety instructions www.Calspas.Com 2 never line the grill or side burners with aluminum • foil. When the unit is not in use, be sure to turn off the • gas at the lp tank. Do not install or operate your grill unit in such a • manner that the cross ...
Page 5: Installation /
2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 3 most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates ...
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2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 4 model number description width depth height cut-out for flat drop-in grill and drip tray bbq08874f 4 burner flat drop in grill 37 ¾” 22 ¾” 8 ¾” grill cut-out drip tray cut-out a c d b width depth a b c d bb...
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2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 5 gas requirements and connection important: cal flame™ grills are manufactured to operate on either liquid propane (lp) or natural gas (ng) and cannot be converted. To verify the grill’s operating fuel, chec...
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2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 6 one side of the enclosure shall be completely 1. Open. Enclosures that have four sides, complete with a 2. Top and bottom: at least two ventilation openings at cylinder a. Valve level shall be provided in t...
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2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 7 natural gas requirements always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. Important: never connect the grill to an unregulated g...
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2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 8 installing the transformer all grills with electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it. This needs to be done b...
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2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 9 installing grills in barbecue islands you will need a second person to help you to avoid damaging the grill, the transformer, or your barbecue island . Before installing a grill or side burner in any island...
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2009 barbecue grills and carts ltr20091038, rev. A installation / assemb ly www.Calspas.Com 10 installing side burners assemble a 3/8” pipe nipple to the 3/8” pipe 1. Tee using teflon tape or pipe sealant. Use only sealant that is approved for use on lp gas. Install the pipe tee assembly to the gril...
Page 13: Using
2009 barbecue grills and carts ltr20091038, rev. A using your grill www.Calspas.Com 11 light switch grill grill grill infrared burner three burner grill and cart light switch grill grill grill grill infrared burner four burner grill and cart light switch grill grill grill grill grill infrared burner...
Page 14: Using
2009 barbecue grills and carts ltr20091038, rev. A using your grill www.Calspas.Com 12 inspect the hose before using the grill. If there • is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to using the grill. If you need a replacement hose, contact your cal flame dealer...
Page 15: Using
2009 barbecue grills and carts ltr20091038, rev. A using your grill www.Calspas.Com 13 basic grill operation before lighting, make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching...
Page 16: Using
2009 barbecue grills and carts ltr20091038, rev. A using your grill www.Calspas.Com 14 cooking with a convection grill a convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed. Cooking in this way distributes heat more efficiently ...
Page 17: Using
2009 barbecue grills and carts ltr20091038, rev. A using your grill www.Calspas.Com 15 turning on and off the lights and fan the on / off switch controlling your halogen light is located at the control panel on the front lower left side. Certain models of the cal flame grill are equipped with either...
Page 18: Cleaning and Maintenance
2009 barbecue grills and carts ltr20091038, rev. A cleaning and maintenance www.Calspas.Com 16 to ensure safe and proper maintenance, we recommend you follow these directions carefully. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill ...
Page 19: Cleaning and Maintenance
2009 barbecue grills and carts ltr20091038, rev. A cleaning and maintenance www.Calspas.Com 17 island cabinets be sure to unplug the electrical supply before cleaning any part of your cal flame barbecue. Spray cabinet area with a soap and water solution. Rinse with a gentle stream of fresh water. Gr...
Page 20: Cleaning and Maintenance
2009 barbecue grills and carts ltr20091038, rev. A cleaning and maintenance www.Calspas.Com 18 light bulb replacement warning: never attempt to replace a light bulb when the grill is in use. Serious burns will result. Warning: never touch halogen bulbs with your bare fingers. Use a tissue or a small...
Page 21: Appendix
2009 barbecue grills and carts ltr20091038, rev. A appendix www.Calspas.Com 19 appendix troubleshooting problem: smell of gas is present solution: check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: burner does not ignite soluti...
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2009 barbecue grills and carts ltr20091038, rev. A appendix www.Calspas.Com 20 problem: yellow flame solution: once the entire burner is operating, check the flame color to be sure that it is mostly blue. Some yellow at the tips may be present due to impurities in the fuel. If the flame is golden or...
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2009 barbecue grills and carts ltr20091038, rev. A appendix www.Calspas.Com 21 all cal heat grills are manufactured as standard liquid propane (lp) grills and can be converted to burn natural gas (ng). There are two steps required to convert a grill from lp to ng. You must perform both steps. Step 1...
Page 24: Appendix
2009 barbecue grills and carts ltr20091038, rev. A appendix www.Calspas.Com 22 step2:changingtheburnerorifices replacetheinfraredburnerorifices 1 . Using a 13mm wrench, remove the orifice for the infrared burner. A. Apply pipe compound to the fitting threads where you will place the b. New orifice. ...
Page 25: Appendix
2009 barbecue grills and carts ltr20091038, rev. A appendix www.Calspas.Com 23 disconnect or shut off the liquid propane or 1. Natural gas line connect to the grill. Wait until the burners cool down. Open the hood and remove the grate and flame 2. Tamer on top of the burner you want to replace. Thro...
Page 26: Appendix
2009 barbecue grills and carts ltr20091038, rev. A appendix www.Calspas.Com 24 2009 warranty lms offers the following limited warrants against defects in material and workmanship on cal flame barbecue products and components: lifetime equipment warranty lms warrants against deterioration and corrosi...
Page 27: Appendix
2009 barbecue grills and carts ltr20091038, rev. A appendix www.Calspas.Com 25 disclaimers lms shall not be liable for loss of use of the barbecue grills, carts, related hardware or other incidental or consequential costs, expense or damages, which may include, but are not limited to, removal of per...
Page 28: Www.Calspas.Com
Locating the product serial number the serial number of your cal flame grill is located on the back and is visible when the hood is down. You will need this number to properly register your grill or cart and activate coverage. Write this information in the space provided below. Grill or cart model: ...