- DL manuals
- Cal Flame
- Grill
- C300L/R
- Owner's Manual
Cal Flame C300L/R Owner's Manual
Summary of C300L/R
Page 1
Duplication without written consent is strictly prohibited www.Calspas.Com $5.00 usa com mitmen t to excellence and qu ali ty since 1979 changing the way you barbecue ™ changing the way you barbecue ™ rev 06/01/2003.
Page 2: Owner’S Manual
Owner’s manual usa and canada chef series master chef series gourmet series duplication without written consent is strictly prohibited. This owners manual is for bbq grills and outdoor kitchens manufactured after june 13, 2002 sold and delivered in usa and canada due to our continuous improvement pr...
Page 3: Welcome
Welcome to the cal spas family congratulations on the purchase of your new cal flame bbq. Welcome to our family. You can feel confident knowing that you have purchased one of the most technologically advanced outdoor cooking environments in the industry. Your new cal flame bbq is backed by the world...
Page 4: Table of Contents
Table of contents safety: warnings and notices....................................1 warranty registration....................................2 model and serial number location................2 safety instructions.........................................3 installation: installation location.............
Page 5: Warnings And Notices
Warnings and notices general safety requirements: 1. Installation of this appliance must conform with local codes and with either the national fuel gas code, ansi z223.1, or can/cga- b149.1, natural gas installation code or can/cga-b149.2 propane installation code. 2. The utilization of an external ...
Page 6: Customer Information
Customer information locating products serial number: bbq islands only: your new cal flame island bbq serial number is located on a metal plate inside the door below the grill on the floor. You will need this number to properly register your bbq and activate warranty coverage. Bbq grill inserts only...
Page 7: Safety Instructions
Safety instructions please read before installing and operating your new cal flame grill 1. Your new gas grill should be professionally installed by a licensed contractor. Refer to the instructions in this manual to ensure proper and safe installation and operation. 2. If you smell gas: 2.1 shut off...
Page 8: Safety Instructions
Safety instructions (continued) 6. In the event a burner goes out and gas escapes, turn off burner knobs, open the grill hood fully and let it air out. Do not attempt to use the grill or any other island feature until the gas has had time to dissipate. 7. Unless specifically recommended in this manu...
Page 9: Safety Instructions
Safety instructions (continued) 15. Never locate this appliance in an enclosed room or under sealed overhead structure or any other type of enclosed area such as a garage, shed, or breeze way. Keep clear of trees and shrubs. 16. Do not place this grill under or near windows or vents that can be open...
Page 10: Safety Instructions
Safety instructions (continued) 8) only use dry potholders - do not use a towel or other bulky cloth in place of potholders. Moist or damp potholders used on hot surfaces could cause burns from steam. 9) do not heat any unopened glass or metal container of food on the grill. Pressure may build up an...
Page 11
Installation of your new grill safe and satisfactory operation of your new grill depends upon its proper installation. The installation, adjustments and service of your new grill must be performed by c.A.I. Qualified installers and service technicians. This is necessary to ensure proper operation an...
Page 12: Cabinet Cut Out Dimensions
Cabinet cut out dimensions for gas grill and accessories side burner 8 rev 06/01/2003.
Page 13: Lp Gas Requirements
Lp gas requirements lp gas requirements always check the rating plate (see page 5 for location) to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. Important: your new grill will work on lp gas. You cannot switch a lpg system to natural gas. Please ensure...
Page 14: Lp Gas Requirements
Note: an enclosure for an lp gas cylinder shall be vented by openings at the level of the cylinder valve and at floor level. The effectiveness of the opening(s) for purposes of ventilation shall be determined with the lp-gas supply cylinder in place. This shall be accomplished in one of the followin...
Page 15: Lp Gas Requirements
Transporting the lp gas supply cylinder only one cylinder should be transported at a time. Transport cylinder in an upright and secure manner with control valve turned off and the dust cap in place. Lpg cylinder specification any lp gas supply cylinder used with this grill must be approximately 12 i...
Page 16: Natural Gas Requirements
Natural gas requirements natural gas requirements always check the rating plate (see page 5 for location) to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. Important: your new grill will work on natural gas. You cannot switch a natural gas system to lp ...
Page 17: Installation Of Your New
Installation of your new side burner 1) install side burner into an area of 17-1/2 inches long, 11 inches wide and 3 inches deep. (see page 8 for size) 2) assemble a 3/8 pipe nipple to the 3/8 pipe tee using teflon tape or pipe sealant. Use only sealant that is approved for use on lp gas. 3) install...
Page 18: Built-In
14 rev 06/01/2003 design your own barbecue with exclusive cal flame grills grilling surface stainless steel grilling brass burners lifetime guarantee infrared back burner 22 1/2” x 23” 3 x 15,000 btu 3 burner 860 professional 25” grill 4 burner 844 professional 32” grill 5 burner 855 professional 40...
Page 19: Installation Of Your New
Installation of your new access doors 1. Provide cut out and door jamb with inside dimensions as follows: 16 1/4" x 19 “ for single door 28 1/4” x 19 3/8” for double door 2. Secure the steel frame with 16 screws of type #10 x fl” truss head phillips s/s. 3. Attach doors to frame. Installing access do...
Page 20: Leak Testing Procedure
Leak testing procedure leak testing perform a leak test at least once each year whether the gas supply cylinder has been disconnected or not. In addition, anytime the gas cylinder is connected to the regulator or any part of the gas system is disconnected or replaced, conduct a leak test. As a safet...
Page 21: Features Of Your Grill
Features of your grill four burner grill 1. V grates cooking grills bbq04100659 2. Flavor bars bbq04103000 3. Flame tamers bbq04103010 4. Drip tray w/o handle bbq04103020 bbq04103021 bbq04103022 n/a drip tray complete assy bbq04100686 bbq04100687 bbq04100688 5. Drip tray handle bbq04103030 bbq041030...
Page 22: Stainless Steel Bbq Cart
Stainless steel bbq cart rev 06/01/2003 18 note: blank space on part number chart equals same part number as 3 burner cart.
Page 23: Before Using Your Grill...
Spiders and other insects warning... Spiders and other insects can nest in the burners of the grill and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel. It is good practice to inspect burners for blockage and cle...
Page 24
Getting familiar with your cal flame controls the following controls are that of your cal flame drop-in grills, stainless steel carts, chef series, master chef series & gormet series islands. Please familiarize yourself with these controls prior to operation of your cal flame bbq. 20 rev 06/01/2003.
Page 25: Grills & Side Burners
Getting familiar with your cal flame bbq grills & side burners rev 06/01/2003 21.
Page 26
Getting familiar with your cal flame cart folding work surface (conversion): grasp handle on tray and lift up. Tray surface will lock in place. To unfold, lift up on cabinet end of tray and let down slowly. Do not cut on or use sharp objects/utensils on the stainless steel work surfaces. This may ca...
Page 27: Chef Series
Getting familiar with your cal flame island chef series rev 06/01/2003 23.
Page 28: Master Chef Series
Getting familiar with your cal flame island master chef series rev 06/01/2003 24.
Page 29: Gourmet Series
Getting familiar with your cal flame island gourmet series rev 06/01/2003 25.
Page 30: Using Your Grill
Using your grill grilling grilling requires high heat for searing and proper browning. Most foods are cooked at the hi heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning....
Page 31
Light (illumination) operation your cal flame grill is equipped with either 1-halogen light (cr-3000) or 2-halogen lights (cr-4000 & cr-5000). This feature is added for safety when cooking in non-lluminated areas. Also, for convenience when cooking in poorly lluminated areas or simply for an invitin...
Page 32: Using Your Grill
Operating the grill make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose. For lp units, make sure there is gas in the tank and it is sitting upright. For natural gas uni...
Page 33
Lighting the grill burners (continued) 7. Repeat the procedure or try "manual lighting procedure" below. 8. Upon successful lighting, repeat the process on the other burners you wish to light. 9. To shut off burners rotate knob and turn to off. It is normal to hear a popping sound when the burners a...
Page 34: Using Your Rotisserie
Using your rotisserie the rotisserie burner is an infrared type, which provides intense searing radiant heat. Preferred by professional chefs over other methods, this intense heat is ideal for searing in the natural juices and nutrients found in quality cuts of meat. Cooking with the rotisserie the ...
Page 35
Lighting the infrared or rotisserie burner 1. Open the hood. 2. Push and hold the rotisserie burner knob in for about 5 seconds to allow gas into the the infrared burner, then rotate knob rapidly counter clockwise past the light position (you will hear a loud click). 3. If the burner does not light ...
Page 36: Using The Side Burner
Using the side burner your new grill has optional side burners equipped with rotary ignite knobs for lighting. Lighting the side burners 1. Remove the burner cover, if any, or any cooking utensils from the burner grate. Caution: the burner cover may be hot if the grill burners are in operation. 2. R...
Page 37
Manually lighting the side burners (continued) 4. If the burner does not light after 5 seconds, turn the control knobs to the off position. Wait 45 seconds until the gas clears before attempting to light it again. 5. If the burner does not light after several attempts see troubleshooting guide locat...
Page 38: Cleaning And Maintenance
Cleaning and maintenance as with any piece of fine equipment, your new grill must be kept clean and properly maintained to maximize its performance and longevity. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at le...
Page 39: Cleaning And Maintenance
Cleaning and maintenance (continued) cleaning the drip pan: the full width drip tray will collect grease from the main grill area. The pan should be cleaned after every use to avoid the possibility of a grease fire. Be sure to allow the drip pan to cool prior to cleaning. You may clean the drip pan ...
Page 40: Cleaning And Maintenance
1. Remove burners from grill by carefully lifting each burner up and away from gas valve orifice. 2. Wire brush outer surface of burner to remove food residue and dirt. Clean any clogged ports with a stiff wire such as an opened paper clip. 3. Inspect the burner for damage (cracks or holes). If any ...
Page 41: Troubleshooting Guide
Troubleshooting guide if grill fails to operate properly: 1. Turn off gas at source, turn control knobs to the off position and wait five minutes before trying again. 2. Check gas supply at connections. 3. Repeat lighting procedure and if grill still fails to operate properly, turn off gas at source...
Page 42: Troubleshooting Guide
Troubleshooting guide (continued) problem: misalignment of ignitor on burner: solution: check for proper position of electrode tip. The tip of the electrode should be pointing forward towards the front of the burner and should be free of grease to allow proper sparking. The ignition wire should be c...
Page 43: Splash Stereo System
Splash stereo system this system can be used to listen to am or fm stereo signals, cd’s and also audio from the optional dvd and tv tuner on our entertainment cal flame unit. Each cal flame unit that is equipped with the splash stereo system is delivered with the manufacturers operating instructions...
Page 44
15” tv monitor operation: (optional) turning on the tv monitor: once the tv has been raised (either by manual or automatic operation) you will be able to operate the tv with the silver tv remote control. Note: this remote control is not waterproof. Do not operate with wet hands or from inside the sp...
Page 45
41 revised 5/19/03 warning: dvd system and remote control are not waterproof or water-resistant. Water damage is not covered by the manufacturers warranty. Please make sure that hands and dvd’s are dry before coming in contact with this or any electronic option. Cal flame entertainment system operat...
Page 46
42 revised 5/19/03 operating the dvd system in tv mode: 88.7 the dvd system is used to feed the audio signal from the tv tuner to the stereo. You will need to switch the audio and video modes with dvd remote to properly receive picture and sound. Note: the stereo must be tuned to 88.7fm to receive a...
Page 47: Parts & Accessories
Part description & part number part qty qty part description & part number part cutting board w/drawer & knife set bbq04100091 bbq tote w/apron, mitt, s.S. Cleaner, utensils bbq04100095 16oz. Stainless steel cleaner bbq04100375 cal flame controls knob bbq04101028 bbq umbrella cream - bbq04100679 gre...
Page 48
Part description & part number part qty qty part description & part number part covers for cal flame drop-ins covers for cal flame carts 3 burner - bbq835cr5 4 5 burner - bbq835cr5 4 burner - bbq835cr4 3 burner - bbq010 5 burner - bbq012 4 burner - bbq011 covers for cal flame islands c100 - bbq835c1...
Page 49
Lifetime warranty lifetime warranty lifetime: equipment warranty chef series, master chef series, and gourmet series: c.A.I. Warranties the stainless steel & brass burners, stainless steel & cast iron cooking grills against deterioration and corrosion due to defects in materials and workmanship for ...
Page 50
1462 east ninth street • pomona, california 91766 www.Calspas.Com ltr17002359 rev 06/01/2003 com mitmen t to excellence and qu ali ty since 1979.