Campbell Hausfeld IN974200AV Operating Instructions And Parts Manual

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IN974200AV  11/09

Operating Instructions & Parts Manual   

Models WG3080, WG3090 and WG4130

Wire Feed

Arc Welder

Description

These Campbell Hausfeld wire feed

welders are designed to be used on

standard 120V (WG3080 & WG3090) or

230V (WG4130) outlet. The welder is

equipped with infinite wire speed

control to accurately select the proper

wire feed rate needed for various

welding conditions. Internal components

are thermostatically protected.

This welding system is designed for use

with the Flux Cored Arc Welding

(FCAW) or the Gas Metal Arc Welding

(GMAW) process. As delivered from the

factory, this welder can weld with .030"

(0.8mm) diameter flux core wire. A

starter spool of .030" (0.8 mm) flux

cored wire is included.

CIRCUIT REQUIREMENTS

This equipment requires a dedicated

120 volt or 230 volt circuit (depending

on model). Refer to the following chart

for correct circuit breaker or fuse

rating for 120 volt models. Do not run

other appliances, lights or tools on this

circuit while operating this equipment.

Extension cords are not recommended.

Blown fuses and tripped circuit

breakers can result from failure to

comply with this recommendation.

COMPONENTS AND CONTROLS

(FIGURE 1)

1. Work Clamp – connects to work

piece.

2. Torch with .030" tip.

3. Power Cord – plug into 120 volt or

230 volt outlet (depending on

model).

4. Light – illuminates if thermostat has

automatically shut welder off.

5. Infinite Wire Speed Control – turn

clockwise to increase wire speed and

counterclockwise to decrease wire

speed.

6. Off/Heat Selector - Selects welding

power and turns welder on. 

Five selections are possible: 

1 – 2 – 3 – 4 – 5.

See page 8 for supply cable

replacement instructions.

Q

UA

LIT

Y 

A

SSURANCE 

P

ROGR

AM

Need

Assistance?

Call Us First!

1-888-629-8748

To use the GMAW process with the

WG3090 and WG4130, it is necessary to

purchase shielding gas and MIG wire

only. With the WG3080, a regulator

/hose kit must be purchased in addition

to the shielding gas and MIG wire.

Unpacking

When unpacking, inspect carefully for any

damage that may have occurred during

transit. Make sure any loose fittings and

screws, etc., are tightened before putting

unit into service. Report any missing or

damaged items by calling 

1-800-746-5641.

For parts, product & service information

visit www.chpower.com 

or call 1-800-746-5641

© 2009 Campbell Hausfeld/Scott Fetzer

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

Circuit Breaker or 

Heat

Slow Blow Fuse for 

Selector

120V Models

1-2-3

15 amp

4-5

20 amp

Figure 1 - Welder Components and Controls

3

1

6

4

5

2