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Can-Am ds 450 series Operator's Manual

Other manuals for ds 450 series: Operator's Manual, Operator's Manual

Summary of ds 450 series

  • Page 1

    20 12 20 12 ds 450 series ds 450 series read this guide thoroughly. It contains important safety information. Minimum recommended operator ’s age: 16 years old. Experienced operator only. Keep this operator ’s guide in the vehicle. Warning this vehicle can be hazardous to operate. A collision or rol...

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this operato...

  • Page 3: Foreword

    Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your sat- isfaction. He has taken training to per- form the in...

  • Page 4: Warning

    Foreword products without imposing upon itself any obligation to install them on prod- ucts previously manufactured. Due to late changes, some differences be- tween the manufactured product and the descriptions and/or specifications in this guide may occur. Brp reserves the right at any time to disc...

  • Page 5: Table Of Contents

    Table of contents foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 know before you go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 6

    Table of contents controls/instrument/equipments (cont’d) 8) rear brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 9) transmission lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7

    Table of contents maintenance procedures (cont’d) throttle cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 throttle lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 8

    Table of contents brp limited warranty for the european and the russian economic areas and turkey: 2012 can-am tm atv . . . . . . . . . . . . . . . . . . 145 customer information privacy information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 9: Safety

    Safety information ________ safety information ________ 7.

  • Page 10: General Precautions

    General precautions avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas that may be prese...

  • Page 11: Special Safety Messages

    Special safety messages this vehicle is not a toy and can be hazardous to operate. – this vehicle handles differently from other vehicles including motorcycles and cars. – a collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles,...

  • Page 12

    Special safety messages – always follow proper procedures for turning as described further in this opera- tor's guide. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed. – never operate this vehicle on hills too steep for the vehicle or for you...

  • Page 13

    Special safety messages – never exceed the stated load limits for this vehicle including the operator and all other added accessories. – never operate this vehicle without proper instruction. Take a training course. All operators should receive training from a certified instructor. For more informat...

  • Page 14: Operation Warnings

    Operation warnings the following warning and their format have been requested by the united states consumer product safety commission and are required to be in the operator's guide for all atvs. Note: the following illustrations are general representations only. Your model may differ. Warning v00a0a...

  • Page 15: Warning

    Operation warnings warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is rec...

  • Page 16: Warning

    Operation warnings warning v00a02q potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Even w...

  • Page 17: Warning

    Operation warnings warning v00a03q potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of contro...

  • Page 18: Warning

    Operation warnings warning v00a04q potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states o...

  • Page 19: Warning

    Operation warnings warning v00a06q potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or dea...

  • Page 20: Warning

    Operation warnings warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazar...

  • Page 21: Warning

    Operation warnings warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and o...

  • Page 22: Warning

    Operation warnings warning v00a09q potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. Warning potential hazard failu...

  • Page 23: Warning

    Operation warnings warning potential hazard riding on frozen waterways. What can happen breaking through the ice can lead to severe injury or death. How to avoid the hazard never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle...

  • Page 24: Warning

    Operation warnings warning v00a0cq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the...

  • Page 25: Warning

    Operation warnings warning v00a0dq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. How to avoid the hazard do not op...

  • Page 26: Warning

    Operation warnings warning v00a0eq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this op- erator's guide. Practice turning at low speed...

  • Page 27: Warning

    Operation warnings warning v00aqq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for y...

  • Page 28: Warning

    Operation warnings warning v00a0fq potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain ...

  • Page 29: Warning

    Operation warnings warning v00a0gq potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special tech...

  • Page 30: Warning

    Operation warnings warning v00a0hq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mastered the turning technique as d...

  • Page 31: Warning

    Operation warnings warning v00a0iq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed:...

  • Page 32: Warning

    Operation warnings warning v00a0jq potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obst...

  • Page 33: Warning

    Operation warnings warning v00a0kq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practic...

  • Page 34: Warning

    Operation warnings warning v00a0lq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or i...

  • Page 35: Warning

    Operation warnings warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow ou...

  • Page 36: Warning

    Operation warnings warning v00a0nq potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard nev...

  • Page 37: Warning

    Operation warnings warning v02a02q potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including opera...

  • Page 38: Warning

    Operation warnings warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. 36 _______ safety information ________.

  • Page 39: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Please take the time to study this operator's guide and all on-product safety labe...

  • Page 40: Pre-Ride Inspection

    Riding the vehicle down and always observe the terrain ahead. If the vehicle does begin to topple or tip over, the best advice is to immediately get off... Away from the direction of the tip over! Pre-ride inspection warning perform a pre-ride inspection before each ride to detect potential problems...

  • Page 41: Clothing

    Riding the vehicle – check operation of ignition switch, engine start button, emergency engine stop switch, headlights, taillight and indicator lights. – start engine, remove parking brake and drive forward slowly a few feet then ap- ply all brakes individually to test them. Correct any problem you ...

  • Page 42: Carrying Passenger

    Riding the vehicle boots long, sturdy pants gloves long sleeves rigid chin guard eye protection chest protector v00a0rn approved helmet carrying passenger this vehicle is designed specifically to carry an operator only. This vehicle is not designed nor intended to carry passenger(s). Carrying passen...

  • Page 43: Environment

    Riding the vehicle users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you. Join a local atv club. It will provide you with a map and advic...

  • Page 44: Off-Highway Operation

    Riding the vehicle off-highway operation the very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a c...

  • Page 45: Warning

    Riding the vehicle downhill driving this vehicle can climb steeper slopes that it can descend safely. Therefore, it is es- sential to assure that a safe route exists to descend a slope before you climb it. Decelerating while negotiating a slippery downhill slope could “toboggan” the ve- hicle. Maint...

  • Page 46: Riding Techniques

    Riding the vehicle while doing so in low risk driving situations you will test for grip level and keep yourself alerted to how the vehicle reacts to your control inputs. Always keep brake pedal, footrests, floor boards, brake and throttle levers free of snow and ice. Frequently wipe snow off seat, h...

  • Page 47

    Riding the vehicle v00a0ul even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “posting” or riding in a crouched position will often be required. Slow down and allow yo...

  • Page 48

    Riding the vehicle v00a0vl water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be wat...

  • Page 49

    Riding the vehicle when riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can sna...

  • Page 50

    Riding the vehicle uphill to avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If it is necessary to increase power to maintain a constant speed, do it gradu- ally, without any sudden inputs to throttle lever. Keep your body weight forward towards the top of the hill....

  • Page 51: Warning

    Riding the vehicle v00a0yl side hilling this is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you always keep your body weight on the upside of the ...

  • Page 52: Hang Tag

    Important on-product labels hang tag this vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. Vmo2009-005-003_en 704901107 vmo2006-005-009_en vehicle safety labels the follo...

  • Page 53

    Important on-product labels vmo2008-011-021_a vmo2008-011-022_a vmo2008-011-098_b vmo2008-011-023_a vmo2008-011-061_b underneath access cover vmo2008-011-025_a ________ safety information ________ 51.

  • Page 54

    Important on-product labels never use under the influence of drugs or alcohol. Vmo2009-003-004_en label 1 v01m02z label 2 v02m05y label 3 vmo2010-004-002_en label 4 v01m07z label 5 always maintain proper tire pressure as shown. Never set tire pressure below minimum. It could cause the tire to dislog...

  • Page 55: Compliance Labels

    Important on-product labels always maintain proper tire pressure as shown. Never set tire pressure below minimum. It could cause the tire to disloge from the rim. Never exceed the vehicle load capacity of 100 kg (220 lb) including weight of operator and accessories. Improper tire pressure or overloa...

  • Page 56: Technical Information

    Important on-product labels technical information label vmo2008-011-024_b typical 1. Drive chain label drive chain drive chain must be well adjusted and lubric ated. Free pl ay is xx mm (x/x") with driver on vehicle. See owners manual for complete instructions. Xx mm (x/x") vmo2008-011-088_en while ...

  • Page 57: Vehicle

    Vehicle information _______________ 55.

  • Page 58: Warning

    Controls/instrument/equipments 10 8 1 7 6 3 5 9 11 2 4 vmo2009-005-002_c typical while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious injury or death. 56 ______________.

  • Page 59: 1) Throttle Lever

    Controls/instrument/equipments 1) throttle lever the throttle lever is located on the rh side of the handlebar. When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear when clutch is engaged. When released, the engine speed should return automat...

  • Page 60: 3) Clutch Lever

    Controls/instrument/equipments 3) clutch lever the clutch lever is located on the lh side of the handlebar. When compressed, the clutch is dis- engaged. When released, the clutch is engaged. Vmo2008-011-004_a 1. Clutch lever 2. To disengage 3. To engage warning always release the throttle when shift...

  • Page 61: 5) Multifunction Switch

    Controls/instrument/equipments note: parking brake can be adjusted in four (4) different positions. Vmo2008-011-006_a parking brake positions notice parking brake position can vary depending on brake pads wear. Ensure when the parking brake is applied that the vehicle stays securely in place. To rel...

  • Page 62: 6) Ignition Switch

    Controls/instrument/equipments vmo2008-011-027_a ignition switch positions 1. Off 2. On “with light” 3. On “without light” emergency engine stop switch this switch is used to stop the engine and as an emergency control. To stop engine, fully release throttle lever then use the emergency engine stop ...

  • Page 63: 7) Indicator Lamps

    Controls/instrument/equipments note: when selecting either on with headlights or on without headlights, the taillight will be on. On both on po- sitions, the lights will be on with the engine running or not. Always turn the ignition key to off position after en- gine has been stopped. 7) indicator l...

  • Page 64: 10) Tool Kit

    Controls/instrument/equipments 10) tool kit the tool kit is located in the service compartment underneath seat. Vmo2008-011-029_a 1. Tool kit the tool kit contains tools for basic maintenance. 11) seat latch located underneath rear end of seat. It allows the removal of seat to give access to air fil...

  • Page 65: Warning

    Controls/instrument/equipments warning make sure seat is securely latched before riding. _______________ 63.

  • Page 66: Fuel

    Fuel recommended fuel use premium unleaded gasoline, avail- able from most service stations or oxy- genated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane rating. Minimum octane rating inside north america (...

  • Page 67: Warning

    Fuel 5. Pour fuel slowly so that air can es- cape from the tank and prevent fuel flow back. Be careful not to spill fuel. 6. Stop filling when the fuel reaches the bottom of filler neck. Do not overfill. 7. Fully tighten fuel tank cap clock- wise. 8. Position vent tube in steering col- umn. Vmo2008-...

  • Page 68: Operating Instructions

    Operating instructions operation during break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief full acceleration and speed variations c...

  • Page 69: Warning

    Operating instructions vmo2008-011-038_c warning do not apply throttle while start- ing. Shifting the transmission gearshift control to shift the transmission, pull in the clutch lever, then operate transmis- sion lever as follows. Warning always use the clutch lever to up- shift or downshift. One f...

  • Page 70: Warning

    Operating instructions vmo2008-011-001_b apply the parking brake. Vmo2008-011-006_a depress and hold clutch lever. Vmo2008-011-004_b shift to 1 st gear. Warning always use the clutch lever when shifting gears. Vmo2008-011-019_d set the emergency engine stop switch to off position. Vmo2008-011-009_c ...

  • Page 71: Turned Over

    Operating instructions vmo2008-011-027_c what to do if vehicle is turned over when vehicle is turned over or stays tilted on the side, put the vehicle back on its wheels, then wait 3 to 5 minutes before starting the engine. Refer to maintenance informa- tion and inspect the following. – inspect air ...

  • Page 72: Tune Your Ride

    Tune your ride warning suspension, steering angle and track width adjustment could af- fect vehicle handling and are inter- related. Always take time to famil- iarize yourself with the vehicle's behavior after any suspension, steering angle or track width ad- justment have been made. Steering alignm...

  • Page 73: Rear Track Width

    Tune your ride vmr2008-029-033_b wheel side shown 1. Tie-rod 2. Tie-rod lock nut (one per tie-rod end) 6. Recheck the measurement after torquing tie-rod lock nuts. Rear track width adjustment (x xc and x mx) the rear track width, measured out- side the wheels, can be adjusted from 117 cm to 127 cm (...

  • Page 74: Warning

    Tune your ride vmo2009-005-001_a 1. Spacer on inner side 2. Unused spacers on outer side warning always install all 4 spacers on each axle side. The spacers not in- stalled on inner side of wheel hub must be installed on outer side. 8. Install flat washer and nut then torque nut to 260 n•m ± 15 n•m ...

  • Page 75

    Tune your ride note: the caster, camber and steer- ing alignment (toe) are interrelated. Start from the factory settings and customize each adjustment one at a time. Correct the other adjustments if needed. To adjust, proceed as follows on both sides: 1. Remove wheel, see procedure in the maintenanc...

  • Page 76: Camber Adjustment (X Mx)

    Tune your ride ds 450 x mx shim position caster angle 1 2 3 4 3° 7 0 7 0 4° 6 1 6 1 5° 5 2 5 2 6° 4 3 4 3 7° 3 4 3 4 8° 2 5 2 5 9° 1 6 1 6 10° 0 7 0 7 camber adjustment (x mx) the camber angle is the angle between the vertical and the steering knuckle pivot axis in a the transversal axis. Adjusting ...

  • Page 77: Suspension Adjustments

    Tune your ride notice never install the ball joint retaining nut directly on the suspen- sion arm sleeve. Always install at least one spacer between the nut and the sleeve. 8. Install the retaining nut an torque it to 42 n•m - 54 n•m (31 lbf•ft - 40 lbf•ft). 9. Install the lock nut and torque it to ...

  • Page 78

    Tune your ride vmo2008-011-057_a typical - preload adjustment step 1: loosen top locking ring step 2: turn adjusting ring accordingly step 3: tighten top locking ring lift the front of the vehicle. Spring length should be measured without load on the wheels. Vmo2008-011-056_a typical - preload adjus...

  • Page 79: Rear Suspension

    Tune your ride vmo2008-011-075_a 1. Rebound adjuster (flat screwdriver) turning it clockwise (h) increases shock damping action (stiffer). Turning it counterclockwise (s) de- creases shock damping action (softer). Rear suspension adjustments spring preload adjust as follows. Vmo2008-011-076_a preloa...

  • Page 80

    Tune your ride vmo2009-010-002_b ds 450 x mx 1. Low speed compression adjuster (flat screwdriver) turning it clockwise (h) increases shock damping action (stiffer). Turning it counterclockwise (s) de- creases shock damping action (softer). High speed compression damping (x xc and x mx) the adjuster ...

  • Page 81: Front Suspension Factory

    Tune your ride front suspension factory settings for adjustment procedures, refer to suspension adjustments guideline and front suspen- sion adjustments in this section. To adjust compression and rebound, proceed as follows: 1. Turn adjuster clockwise until it stops. 2. Turn adjuster counter clockwi...

  • Page 82: Vehicle Transportation

    Vehicle transportation when transporting this vehicle, secure it to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended. Warning do not tow this vehicle behind a car or other vehicle. Use a trailer or pickup. Never tip this vehicle on end for transporting. The vehi...

  • Page 83: Maintenance

    Maintenance information _______________ 81.

  • Page 84: Initial Inspection

    5-hour and 10-hour initial services 5-hour engine oil and filter replacement the can-am ds 450 series is the most advanced sport atv and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain your ds 450 atv at the high...

  • Page 85: Maintenance Schedule

    Maintenance schedule maintenance is very important for keeping your vehicle in safe operating condi- tion. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule. The maintenance schedule does not exempt the pre-ride inspection. Warning failure ...

  • Page 86

    Maintenance schedule maintenance schedule initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend fuel system throttle body i i, l dealer thrott...

  • Page 87

    Maintenance schedule maintenance schedule initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend wheels/tires wheel nuts/studs i i customer fro...

  • Page 88

    Maintenance schedule maintenance schedule initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend brakes brake fluid i i r (10) customer brake p...

  • Page 89: Maintenance Procedures

    Maintenance procedures this section includes instructions for basic maintenance procedures. If you have the necessary mechanical skills and the required tools, you can per- form these procedures. If not, see your authorized can-am dealer. Other important items in the mainte- nance schedule that are ...

  • Page 90

    Maintenance procedures recommended oil note: the same oil lubricates both engine and transmission. Use only xps 4-stroke synth. Blend oil (summer) (p/n 293 600 121). This is a special synthetic oil for- mulated for wet clutch type gearbox. Notice the xps™ synthetic blend oil is specially formulated ...

  • Page 91: Warning

    Maintenance procedures vmo2008-011-105_a 1. Oil tank drain plug 2. Engine drain plug clean drain plugs area. Place a drain pan under the oil tank drain plug area. Remove drain plug and drain all oil from oil tank. Place a drain pan under the engine drain plug area. Remove drain plug and drain all oi...

  • Page 92: Engine Coolant

    Maintenance procedures notice take care not to damage o-ring while inserting outlet fitting into oil tank. Apply oil on o-ring to ease installation. Vmo2008-011-100_a oil outlet assembly 1. Hexagonal bolt 2. Washer 3. Insert 4. Outlet fitting 5. O-ring 6. Strainer oil filter replacement unscrew oil ...

  • Page 93

    Maintenance procedures note: while checking the coolant level, visually inspect engine area for leaks. The engine coolant tank cap is located underneath access cover near fuel tank cap. Vmo2008-011-061_a underneath access cover 1. Coolant tank cap location vmo2008-011-034 coolant tank cap to remove ...

  • Page 94: Warning

    Maintenance procedures vmo2008-011-033_b remove filler cap. With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole. Vmo2008-011-087_a coolant reservoir 1. Coolant here fluid level can also be validated using reservoir level marks (small ribs). Vmo2008-011-1...

  • Page 95: Warning

    Maintenance procedures engine coolant replacement warning in order to avoid potential burns, do not remove the coolant tank cap or loosen the engine drain plug if the engine is hot. Remove access cover, refer to en- gine coolant level in this section. Turn the coolant tank cap counterclock- wise and...

  • Page 96: Air Filter

    Maintenance procedures run engine at idle with the coolant tank cap off. Slowly add additional coolant if necessary. Do not overfill. With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole. Vmo2008-011-087_a coolant reservoir 1. Coolant here liquid can also...

  • Page 97: Air Filter Housing

    Maintenance procedures vmo2008-011-016_b 1. Clamps 2. Air filter housing cover loosen clamp and remove filter. Vmo2008-011-043_a 1. Clamp air filter cleaning 1. Spray the foam filter element inside and out with air filter cleaner (p/n 219 700 341). 219700341 air filter cleaner (p/n 219 700 341) 2. L...

  • Page 98: Muffler Spark Arrester

    Maintenance procedures vmo2008-011-020_a 1. Air filter housing 2. Drain tube 3. Clamp note: if vehicle is used in dusty areas, inspect more frequently than specified in maintenance schedule . If liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it. Notice do ...

  • Page 99: Radiator

    Maintenance procedures vmo2008-011-069_a clean 1. Clean this portion for installation, reverse the removal procedure. Radiator radiator cleaning inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly. Vmo2008-011-0...

  • Page 100: Clutch

    Maintenance procedures vmo2008-011-019_b 1. Socket screw install transmission lever at your con- venience then torque socket screw. Clutch clutch adjustment guidelines the clutch lever nominal free play is 10 mm to 15 mm (.39 in to .59 in). Vmo2010-012-005_a clutch lever — nominal free play a. 10 mm...

  • Page 101

    Maintenance procedures loosen clutch cable adjuster to provide maximum free play. Vmo2010-012-004_a typical 1. Cable adjuster remove clutch cover access plugs. Vmo2010-012-001_a lh side of engine 1. Access plugs 2. Clutch cover verify through clutch cover upper win- dow if clutch cable and clutch re...

  • Page 102

    Maintenance procedures vmo2008-011-085_a 1. Screwdriver 2. Clutch adjustment wrench by using the screwdriver, gently turn clutch adjuster screw clockwise to lo- cate the point of contact with release bearing, then turn screw out (counter- clockwise) 3/8 to 1/2 turn from contact point. Hold adjustmen...

  • Page 103: Throttle Cable

    Maintenance procedures throttle cable throttle cable lubrication the throttle cable must be lubricated with cable lubricant (p/n 293 600 041) or an equivalent. Warning always use a silicone-based lu- bricant. Using another lubricant (like water-based lubricant) could cause the throttle lever/cable t...

  • Page 104: Warning

    Maintenance procedures v00i03y typical insert the needle of the spray can in the cable luber hole. Warning always wear eye protection and gloves when you lubricate a cable. Note: place a rag around the cable lu- ber to prevent the lubricant to splash. Put the lubricant until it passes through the ca...

  • Page 105: Spark Plugs

    Maintenance procedures vmo2008-011-073_a 1. Lock nut 2. Adjuster note: measure throttle free play at the tip of throttle lever. Tighten lock nut and reinstall protector. Vmo2008-011-001_c 1. Throttle lever a. 2 to 4 mm (5/64 to 5/32 in) spark plugs spark plugs removal unplug spark plug cables. Vmo20...

  • Page 106: Battery

    Maintenance procedures apply heat-sink paste p12 (p/n 420 897 186) on spark plugs threads to pre- vent a possible seizure and to increase heat transfer from spark plugs to cylin- der head. Screw spark plugs into cylinder head by hand and tighten using a torque wrench and a proper socket. Torque spar...

  • Page 107: Lights

    Maintenance procedures a15e0ky 1 2 typical 1. Fuse 2. Check if melted fuse location the fuse box is located on the rh front frame member. Vmo2012-016-001_a rh side 1. Fuse box fuse and relay identification vmo2012-016-002_b fuses 1. F1: main (20a) 2. F2: cooling fan (10a) 3. F3: accessories (10a) vm...

  • Page 108

    Maintenance procedures mmr2009-005-001_a vmo2008-018-040_a 2. Adjust headlight housing angle by hand. 3. Adjust both headlights evenly. 4. Tighten screw when proper adjust- ment is reached. Headlights bulbs replacement notice never touch glass portion of a halogen bulb with bare fingers, it shortens...

  • Page 109: Indicator Lamps

    Maintenance procedures vmo2008-018-037 typical replace defective bulb. Properly reinstall removed parts in the reverse order of their removal. Taillight bulb replacement turn the ignition switch to off posi- tion. Unscrew lens screws to expose bulb. Vmo2008-011-049_a 1. Screws push bulb in and hold ...

  • Page 110

    Maintenance procedures drive chain inspection this vehicle is equipped with o-ring sealed permanently greased pins and rollers. Before operating the vehicle, always inspect the drive chain. Check for damage or missing o-ring, rollers and correct slack adjustment. Drive chain lubrication and cleaning...

  • Page 111: Drive Chain Slider

    Maintenance procedures model adjustment method chain free play ds 450 ds 450 x xc to decrease free play: pull vehicle backwards ds 450 x mx to decrease free play: push vehicle forward 22 mm (7/8 in) at midpoint between sprockets notice always use the right drive chain adjustment method according to ...

  • Page 112: Warning

    Maintenance procedures ds 450/ds 450 x xc tire pressure front rear maximum 48.3 kpa (7 psi) up to 100 kg (220 lb) minimum 34.5 kpa (5 psi) ds 450 x mx tire pressure front rear maximum 69 kpa (10 psi) 62 kpa (9 psi) up to 100 kg (220 lb) minimum 55 kpa (8 psi) 48 kpa (7 psi) although the tires are sp...

  • Page 113: Warning

    Maintenance procedures vmo2008-011-104_a front wheel 1. Disc protector install nuts and washers (where appli- cable). Warning on x xc and x mx models, install the tapered side on the nuts to- wards rim. Gently tighten nuts in a criss-cross sequence then apply a final torque of 52 n•m (38 lbf•ft). No...

  • Page 114

    Maintenance procedures note: to ensure even pressure on the beadlock clamp ring, tighten screws a few turns at a time. During tightening, the beadlock clamp ring will flex slightly and should pull down to meet the inner ring. Step front wheel beadlock tightening torque first step 3 n•m ± 1 n•m (27 l...

  • Page 115: Warning

    Maintenance procedures warning always use safe practices, such as a tire safety cage. Never exceed tire's maximum pressure for seat- ing beads. 10. Adjust air pressure to specifica- tion. Refer to tire pressure in this section. Front wheel bearings front wheel bearings inspection push and pull the w...

  • Page 116: Brakes

    Maintenance procedures vmo2008-011-055_a typical — upper suspension arm (ds 450/ds 450 x xc) 1. Grease fittings rear suspension lubrication lubricate with suspension grease (p/n 293 550 033) at grease fittings shown. Vmr2008-031-027_a bell crank lever 1. Grease fittings vmo2009-005-008_a pivot arm 1...

  • Page 117: Warning

    Maintenance procedures vmo2008-011-062_a typical 1. Proper fluid level 2. Low fluid level clean and remove the filler cover then add fluid as required. Do not overfill. Visually inspect lever boot condition. Check for cracks, tears etc. Replace if damaged. Rear brake fluid reservoir with vehicle on ...

  • Page 118: Warning

    Maintenance procedures recommended brake fluid always use brake fluid meeting the specification dot 4 only. Notice to avoid serious damage to the braking system, do not use fluids other than the recommended one, nor mix different fluids for top- ping up. Notice use only dot 4 brake fluid from a seal...

  • Page 119: Vehicle Care

    Vehicle care post-operation care when vehicle is used in salt-water en- vironment, rinsing the vehicle with fresh water is necessary to preserve vehicle and its components. Metal- lic parts lubrication is highly recom- mended. Use xps lube (p/n 293 600 016) or an equivalent. This must be performed a...

  • Page 120: Warning

    Storage and preseason preparation warning have an authorized can-am dealer to inspect fuel system integrity as specified in maintenance schedule . When a vehicle is not in use for more than four months, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When using ...

  • Page 121: Technical

    Technical information ______________ 119.

  • Page 122: Vehicle Identification

    Vehicle identification the main components of your vehicle (engine and frame) are identified by different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized can-...

  • Page 123: Usa And Canada Only

    Noise emission control system regulation usa and canada only tampering with noise control system is prohibited! U.S. Federal law and canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of ...

  • Page 124: Specifications

    Specifications model ds 450/ds 450 x xc/ ds 450 x mx engine type brp rotax ® , 4-stroke. Double overhead camshaft engine, chain drive number of cylinder 1 number of valves 4 displacement 449.3 cm³ (27.4 in³) bore 97 mm (3.82 in) stroke 60.8 mm (2.4 in) compression ratio 11.8:1 type dry sump lubricat...

  • Page 125

    Specifications model ds 450/ds 450 x xc/ ds 450 x mx electrical make denso magneto generator type 250 w @ 6000 rpm ignition type idi (inductive digital ignition) ignition timing not adjustable engine rpm limiter 10200 rpm make ngk (apply heat-sink paste p12 (p/n 420 897 186) on spark plug threads) t...

  • Page 126

    Specifications model ds 450/ds 450 x xc/ ds 450 x mx suspension type independent suspension - double a-arm ds 450 hpg shock absorbers ds 450 x x c/ ds 450 xmx hpg (fully adjustable) ds 450/ ds 450 x xc 241 mm (9.5 in) front travel ds 450 x mx 271.8 mm (10.7 in) type rigid swing arm ds 450 hpg shock ...

  • Page 127

    Specifications model ds 450/ds 450 x xc/ ds 450 x mx wheels ds 450 10 x 5.5 ds 450 x xc 10 x 5 front ds 450 x mx 10 x 5 ds 450 9 x 8.5 ds 450 x xc 9 x 8 size rear ds 450 x mx 8 x 8 wheel nuts torque 52 n•m (38 lbf•ft) brakes front hydraulic, 2 discs rear hydraulic, single disc parking device rh brak...

  • Page 128

    Specifications model ds 450/ds 450 x xc/ ds 450 x mx dimensions overall length 1.839 m (72.4 in) ds 450 1.168 m (46 in) overall width ds 450 x xc/ds 450 x mx 1.17 m to 1.27 m (46 in to 50 in) ds 450 1.064 m (41.9 in) ds 450 x xc 1.05 m (41.5 in) overall height ds 450 x mx 1.10 m (43.3 in) wheelbase ...

  • Page 129: Warning

    Specifications model ds 450/ds 450 x xc/ ds 450 x mx fluids engine oil type xps 4-stroke synth. Blend oil (summer) (p/n 293 600 121) . Do not use other synthetic oil, synthetic blend oil or additive in can-am atv wet clutch equipped vehicles coolant ethylene-glycol/water mix (50% coolant, 50% distil...

  • Page 130: This Page Is

    Specifications this page is intentionally blank 128 ______________.

  • Page 131: Troubleshooting

    Troubleshooting ______________ 129.

  • Page 132: Troubleshooting Guidelines

    Troubleshooting guidelines engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Emergency engine stop switch is in the off position. – place switch to the on position. 3. Transmission is not set on neutral. – set transmission either in neutral or depr...

  • Page 133

    Troubleshooting guidelines engine turns over but fails to start (cont’d) 4. Spark plug/ignition (no spark). – check ignition fuse condition. – remove spark plugs then reconnect to spark plug caps. – check that ignition switch and emergency engine stop switch are at the on position. – start engine wi...

  • Page 134

    Troubleshooting guidelines engine backfire (cont’d) 2. Exhaust system leakage. – contact an authorized can-am dealer. 3. Engine is running too hot. – refer to engine lacks acceleration or power. Engine misfire 1. Fouled/damaged/worn spark plugs. – clean/verify spark plugs and heat range. Replace as ...

  • Page 135

    Troubleshooting guidelines check engine indicator lamp stays on 1. Engine is overheating. – refer to engine overheats. 2. Low or high battery voltage. – check battery voltage and charging system. – contact an authorized can-am dealer. Check engine indicator lamp flashes 1. Engine is under a protecti...

  • Page 136

    Troubleshooting guidelines 134 ______________.

  • Page 137: Warranty

    Warranty ______________ 135.

  • Page 138: Can-Am

    Brp limited warranty usa and canada: 2012 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2012 can-am atv sold by authorized can-am atv dealers (as hereinafter defined) in the fifty united states and canada from defects in material or workma...

  • Page 139

    – damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the can-am atv operator’s guide; – damage resulting from accident, submersion, fire, theft, vandalism or any act of god; – operation with fuels, oils or lu...

  • Page 140: 7) What Brp Will Do

    Brp will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also that of its consumers and the general public. 6) w...

  • Page 141: 8) Supplier Warranties

    8) supplier warranties a gps receiver may be supplied by brp as standard equipment on certain 2012 can-am atv's. The gps receiver is covered by the limited warranty issued by the gps receiver’s manufacturer and is not covered by this limited warranty. Please contact the following distributors if in ...

  • Page 142: 10) Consumer Assistance

    10) consumer assistance in the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer's service manager or owner. If the issue has not yet bee...

  • Page 143: Can-Am

    Brp international limited warranty: 2012 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2012 can-am atv sold by can-am atv distributors or dealers authorized by brp to distribute can-am atvs ("can-am atv distributor/dealer") outside of the ...

  • Page 144

    – routine maintenance items, tune ups, adjustments; – damage caused by failure to provide proper maintenance and/or storage, as de- scribed in the operator's guide; – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts not manufactured or a...

  • Page 145: 7) What Brp Will Do

    – the product must have undergone proper registration by an authorized can-am atv distributor/dealer; – the 2012 can-am atv must be purchased in the country or union of countries in which the purchaser resides; and – routine maintenance outlined in the operator’s guide must be timely per- formed in ...

  • Page 146: 9) Consumer Assistance

    9) consumer assistance 1. In the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the can-am atv dealer level. We recommend discussing the issue with the service manager or owner. You will find your can-am atv distributor...

  • Page 147: Turkey: 2012 Can-Am

    Brp limited warranty for the european and the russian economic areas and turkey: 2012 can-am tm atv 1) scope of the limited warranty bombardier recreational product inc. (“brp”)* warrants its new and unused model-year 2012 can-am atvs sold by can-am atv distributors or dealers au- thorized by brp to...

  • Page 148

    – routine maintenance items, tune ups, adjustments; – damage caused by failure to provide proper maintenance and/or storage, as de- scribed in the operator's guide; – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts not manufactured or a...

  • Page 149: 7) What Brp Will Do

    – the product must have undergone proper registration by an authorized can-am atv distributor/dealer; – the 2012 can-am atv must be purchased in the eea and the russian economic areas and turkey; – routine maintenance outlined in the operator’s guide must be timely per- formed in order to maintain w...

  • Page 150: 8) Transfer

    8) transfer if the ownership of a product is transferred during the warranty coverage period, this limited warranty shall also be transferred and be valid for the remaining cover- age period provided brp or an authorized can-am atv distributor/dealer receives a proof that the former owner agreed to ...

  • Page 151

    For all other countries, please contact your local can-am atv distributor/ dealer (visit our website at www.Brp.Com for contact information), or contact our north america office at: bombardier recreational products inc. Customer assistance center 75 j.-a. Bombardier street sherbrooke qc j1l 1w3 tel....

  • Page 152

    Additional terms and conditions for france only the following terms and conditions are applicable to products sold in france only. The seller shall deliver goods that are complying with the contract and shall be re- sponsible for defects existing upon delivery. The seller shall also be responsible f...

  • Page 153: Customer

    Customer information ______________ 151.

  • Page 154: Privacy Information

    Privacy information brp wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, brp and its affiliates may use its customer list to distribute marketing and promotional information about brp and related products. To exercise your right to cons...

  • Page 155

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to no- tify brp by either: – mailing one of the change of address cards on the following pages. – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada). – notifying an authori...

  • Page 156: This Page Is

    Change of address/ownership this page is intentionally blank 154 ______________.

  • Page 157

    Change of address/ownership ______________ 155.

  • Page 158

    Change of address/ownership 156 ______________.

  • Page 159: Warning

    Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...

  • Page 160: Warning

    20 12 20 12 ds 450 series ds 450 series read this guide thoroughly. It contains important safety information. Minimum recommended operator ’s age: 16 years old. Experienced operator only. Keep this operator ’s guide in the vehicle. Warning this vehicle can be hazardous to operate. A collision or rol...