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Can-Am ds 450 series Operator's Manual

Other manuals for ds 450 series: Operator's Manual, Operator's Manual

Summary of ds 450 series

  • Page 1

    ®™ and the brp logo are trademarks of bombardier recreational products inc. Or its affiliates. ©2014 bombardier recreational products inc. All rights reserved. Printed in canada. 219 001 451 operator’s guide, ds 450 series / english guide du conducteur, série ds 450 / anglais fait au / made in canad...

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this operato...

  • Page 3: Foreword

    Foreword deutsch dieses handbuch ist möglicherweise in ihrer landessprache verfügbar. Bitte wenden sie sich an ihren händler oder besuchen sie: www.Operatorsguide.Brp.Com . English this guide may be available in your language. Check with your dealer or go to: www.Operatorsguide.Brp.Com . Español es ...

  • Page 4: Warning

    Foreword warning this is a high performance atv. In- experienced riders may overlook risks and be surprised by the spe- cific behavior of this atv in any riding conditions. Training course never operate this vehicle without proper instruction. Take a training course. All operators should receive tra...

  • Page 5: Table Of Contents

    Table of contents foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 know before you go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 6

    Table of contents fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 fuel requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 7

    Table of contents maintenance procedures (cont’d) drive chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 drive chain slider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 8

    Table of contents 6 _______________.

  • Page 9: Safety

    Safety information ________ safety information ________ 7.

  • Page 10: General Precautions

    General precautions avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas that may be prese...

  • Page 11: Special Safety Messages

    Special safety messages this vehicle is not a toy and can be hazardous to operate. – this vehicle handles differently from other vehicles including motorcycles and cars. – a collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles,...

  • Page 12

    Special safety messages – always follow proper procedures for climbing hills as described further in this operator's guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle sudd...

  • Page 13: Operation Warnings

    Operation warnings the following warning and their format have been requested by the united states consumer product safety commission and are required to be in the operator's guide for all atvs. Note: the following illustrations are general representations only. Your model may differ. Warning potent...

  • Page 14: Warning

    Operation warnings warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is rec...

  • Page 15: Warning

    Operation warnings warning potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Even with a lo...

  • Page 16: Warning

    Operation warnings warning potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. How t...

  • Page 17: Warning

    Operation warnings warning potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provin...

  • Page 18: Warning

    Operation warnings warning potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or death in th...

  • Page 19: Warning

    Operation warnings warning v00a07q potential hazard using this vehicle with drugs or alcohol. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazard never use ...

  • Page 20: Warning

    Operation warnings warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and o...

  • Page 21: Warning

    Operation warnings warning potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. Warning potential hazard failure to in...

  • Page 22: Warning

    Operation warnings warning potential hazard riding on frozen waterways. What can happen breaking through the ice can lead to severe injury or death. How to avoid the hazard never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle...

  • Page 23: Warning

    Operation warnings warning potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the hazard ...

  • Page 24: Warning

    Operation warnings warning potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. How to avoid the hazard do not operate on...

  • Page 25: Warning

    Operation warnings warning potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this op- erator's guide. Practice turning at low speeds before...

  • Page 26: Warning

    Operation warnings warning potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abi...

  • Page 27: Warning

    Operation warnings warning potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain carefull...

  • Page 28: Warning

    Operation warnings warning potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special technique is...

  • Page 29: Warning

    Operation warnings warning potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described...

  • Page 30: Warning

    Operation warnings warning potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep yo...

  • Page 31: Warning

    Operation warnings warning potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, s...

  • Page 32: Warning

    Operation warnings warning potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practicing at l...

  • Page 33: Warning

    Operation warnings warning potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water ...

  • Page 34: Warning

    Operation warnings warning potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire...

  • Page 35: Warning

    Operation warnings warning potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modif...

  • Page 36: Warning

    Operation warnings warning potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including operator as w...

  • Page 37: Warning

    Operation warnings warning v0 3m 01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. ________ safety information ________ 35.

  • Page 38: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Please take the time to study this operator's guide and all on-product safety labe...

  • Page 39: Pre-Ride Inspection

    Riding the vehicle pre-ride inspection warning perform a pre-ride inspection before each ride to detect potential problems during operation. The pre-ride inspection can help you monitor wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of ...

  • Page 40: Clothing

    Riding the vehicle clothing actual weather conditions should help you decide how to dress. However, it is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants. This type o...

  • Page 41: Recreational Riding

    Riding the vehicle recreational riding respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the t...

  • Page 42: Design Limitation

    Riding the vehicle design limitation although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies it...

  • Page 43: Warning

    Riding the vehicle downhill driving this vehicle can climb steeper slopes that it can descend safely. Therefore, it is es- sential to assure that a safe route exists to descend a slope before you climb it. Decelerating while negotiating a slippery downhill slope could “toboggan” the ve- hicle. Maint...

  • Page 44: Riding Techniques

    Riding the vehicle as you drive your atv over a loose snow covered surface, snow dust will be picked up in the wake turbulence of the moving vehicle and transported to contact and accumulate or melt on some exposed components including rotating parts like brake discs. Water, snow or ice may affect t...

  • Page 45

    Riding the vehicle vmo2012-012-520 even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “posting” or riding in a crouched position will often be required. Slow down and ...

  • Page 46

    Riding the vehicle vmo2012-012-524 wet brakes will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water, mud or snow. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in d...

  • Page 47

    Riding the vehicle riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... Possibly causing it to slide and tip over especially at high speeds. In addition, braking distance may be a affected. Remember that “gunning” the throttle or sliding may ...

  • Page 48

    Riding the vehicle uphill before trying to climb a hill, keep these things in mind. Hill climbing should only be attempted by experienced operators. Start on shallow slopes. Always drive straight uphill and keep your body weight forward towards the top of the hill. Keep your feet on the footrests, s...

  • Page 49

    Riding the vehicle downhill keep your body weight rearwards. Stay seated. Apply the brake gradually to pre- vent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle. Maintain...

  • Page 50: Warning

    Riding the vehicle side hilling this is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you always keep your body weight on the upside of the slope......

  • Page 51: Hang Tag

    Important on-product labels hang tag this vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. Vmo2009-005-003_en 704901107 vmo2006-005-009_en ________ safety information ___...

  • Page 52: Vehicle Safety Labels

    Important on-product labels vehicle safety labels read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of the operator or by- standers. The following labels are on your vehicle and they should be considered perma- nent parts of the vehic...

  • Page 53

    Important on-product labels never use under the influence of drugs or alcohol. Vmo2009-003-004_en label 1 v01 m 0 2z label 2 v0 2m 0 5y label 3 704902777a label 4 v01 m 07 z label 5 always maintain proper tire pressure as shown. Never set tire pressure below minimum. It could cause the tire to dislo...

  • Page 54: Compliance Labels

    Important on-product labels always maintain proper tire pressure as shown. Never set tire pressure below minimum. It could cause the tire to disloge from the rim. Never exceed the vehicle load capacity of 100 kg (220 lb) including weight of operator and accessories. Improper tire pressure or overloa...

  • Page 55: Technical Information

    Important on-product labels technical information label vmo2008-011-024_b typical 1. Drive chain label drive chain drive chain must be well adjusted and lubric ated. Free pl ay is xx mm (x/x") with driver on vehicle. See owners manual for complete instructions. Xx mm (x/x") vmo2008-011-088_en ______...

  • Page 56: This Page Is

    Important on-product labels this page is intentionally blank 54 _______ safety information ________.

  • Page 57: Vehicle

    Vehicle information _______________ 55.

  • Page 58: Warning

    Controls/instrument/equipments note: some vehicle safety labels are not shown on illustrations. For information on vehicle safety labels, refer to vehicle safety labels subsection. 10 8 1 7 6 3 5 9 11 2 4 vmo2009-005-002_c typical while reading this operator’s guide, remember that: warning indicates...

  • Page 59: 1) Throttle Lever

    Controls/instrument/equipments 1) throttle lever the throttle lever is located on the rh side of the handlebar. When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear when clutch is engaged. When released, the engine speed should return automat...

  • Page 60: 3) Clutch Lever

    Controls/instrument/equipments 3) clutch lever the clutch lever is located on the lh side of the handlebar. When compressed, the clutch is dis- engaged. When released, the clutch is engaged. Vmo2008-011-004_a 1. Clutch lever 2. To disengage 3. To engage warning always release the throttle when shift...

  • Page 61: 5) Multifunction Switch

    Controls/instrument/equipments vmo2008-011-006_a parking brake positions notice parking brake position can vary depending on brake pads wear. Ensure when the parking brake is applied that the vehicle stays securely in place. To release mechanism: squeeze front brake lever. Lever lock should automati...

  • Page 62: 6) Ignition Switch

    Controls/instrument/equipments vmo2008-011-009_a 1. Emergency engine stop switch 2. Off 3. Run engine start button the start button is used to start the en- gine. When the start button is pushed, the starter motor will crank the engine. Refer to starting the engine in operating instructions section ...

  • Page 63: 8) Rear Brake Pedal

    Controls/instrument/equipments transmission is in neutral position. Lamp on (1) : engine fault, refer to troubleshooting section or contact an authorized can-am dealer. Lamp blinks: engine is under a protection mode (limp home), contact an authorized can-am dealer. Low fuel level. There is approxima...

  • Page 64: 11) Seat

    Controls/instrument/equipments 11) seat seat removal pull latch rearward while gently lifting rear of seat. Vmo2009-023-002_c 1. Seat latch continue lifting movement until you can release seat retaining devices, then completely remove seat. Seat installation insert seat front upper slot into coolant...

  • Page 65: Fuel

    Fuel fuel requirements notice always use fresh gaso- line. Gasoline will oxidize; the re- sult is loss of octane, volatile com- pounds, and the production of gum and varnish deposits which can damage the fuel system. Alcohol fuel blending varies by coun- try and region. Your vehicle has been designe...

  • Page 66: Warning

    Fuel 6. Stop filling when the fuel reaches the bottom of filler neck. Do not overfill. 7. Fully tighten fuel tank cap clock- wise. 8. Position vent tube in steering col- umn. Vmo2008-011-106_a 1. Fuel tank cap 2. Vent tube while reading this operator’s guide, remember that: warning indicates a poten...

  • Page 67: Operating Instructions

    Operating instructions operation during break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief full acceleration and speed variations c...

  • Page 68: Warning

    Operating instructions vmo2008-011-038_c warning do not apply throttle while start- ing. Shifting the transmission gearshift control to shift the transmission, pull in the clutch lever, then operate transmis- sion lever as follows. Warning always use the clutch lever to up- shift or downshift. One f...

  • Page 69: Stopping The Engine

    Operating instructions stopping the engine warning avoid parking vehicle on slope. Release throttle and completely stop the vehicle. Vmo2008-011-001_b apply the parking brake. Vmo2008-011-006_a depress and hold clutch lever. Vmo2008-011-004_b shift to 1 st gear. Warning always use the clutch lever w...

  • Page 70

    Operating instructions vmo2008-011-009_c turn ignition key to off position and re- move key. Vmo2008-011-027_c 68 ______________.

  • Page 71: Special Procedures

    Special procedures what to do if vehicle is turned over when vehicle is turned over or stays tilted on the side, put the vehicle back on its wheels, then wait 3 to 5 minutes before starting the engine. Refer to maintenance informa- tion and inspect the following. – inspect air filter housing drain t...

  • Page 72: Tune Your Ride

    Tune your ride warning suspension, steering angle and track width adjustment could af- fect vehicle handling and are inter- related. Always take time to famil- iarize yourself with the vehicle's behavior after any suspension, steering angle or track width ad- justment have been made. Steering alignm...

  • Page 73: Rear Track Width

    Tune your ride 6. Recheck the measurement after torquing tie-rod lock nuts. Rear track width adjustment (x xc and x mx) the rear track width, measured out- side the wheels, can be adjusted from 117 cm to 127 cm (46 in to 50 in) by moving spacers inside or outside rear wheel hubs. To adjust, proceed ...

  • Page 74: Caster Adjustment

    Tune your ride track width spacer arrangement inner side of hub outer side of hub total track width 0 4 117 cm (46 in) 1 3 119.5 cm (47 in) 2 2 122 cm (48 in) 3 1 124.5 cm (49 in) 4 0 127 cm (50 in) caster adjustment (x xc and x mx) the caster angle is the angle between the vertical and the steering...

  • Page 75: Camber Adjustment (X Mx)

    Tune your ride 1 2 3 4 5 vmo2009-023-100_a typical - shim position rh 1. Position 1 2. Position 2 3. Position 3 4. Position 4 5. Suspension arm 5. Install the suspension arm bolts with new elastic nuts and torque to 42 n•m - 54 n•m (31 lbf•ft - 40 lbf•ft). Caster adjustment guide ds 450 x xc shim po...

  • Page 76

    Tune your ride vmo2009-010-001_a 1. Suspension arm 2. Ball joint assembly 3. Lock nut 4. Retaining nut 5. Mounting sleeve note: the caster, camber and steer- ing alignment (toe) are interrelated. Start from the factory settings and customize each adjustment one at a time. Correct the other adjustmen...

  • Page 77: Suspension Adjustments

    Tune your ride suspension adjustments guideline your vehicle handling and comfort de- pend upon suspension adjustments. Choice of suspension adjustments vary with driver's weight, personal preference, riding speed and field con- dition. Starting from the factory settings, cus- tomize each adjustment...

  • Page 78: Front Suspension

    Tune your ride vmo2008-021-004_a 1. Low speed compression adjuster (flat screwdriver) turning it clockwise (h) increases shock damping action (stiffer). Turning it counterclockwise (s) de- creases shock damping action (softer). High speed compression damping use a 17 mm wrench to adjust it. Vmo2008-...

  • Page 79: Warning

    Tune your ride install fox air pump to the evol air chamber valve as follows. 1. Remove cap from evol air cham- ber valve. Vmo2013-012-002_b 1. Evol air chamber cap 2. Thread the pump chuck valve until pressure registers on pump. Note: approximately 6 turns are re- quired. Notice do not overtighten....

  • Page 80

    Tune your ride compression damping adjustments notes – the change in damping from one click to the next is fairly small. Therefore, a one click change is hard to notice. It is recommended making a change 2 clicks at a time then to test it. If it then feels right, that's it. Otherwise, go back 1 clic...

  • Page 81: Rear Suspension (Ds

    Tune your ride vmo2013-012-004_a 1. Adjuster 2. Slower rebound for slower rebound (firmer): turn ad- juster clockwise. For faster rebound (softer): turn ad- juster counterclockwise. Rear suspension (ds 450 x xc) spring preload adjust as follows. Vmo2008-011-076_a preload adjustment step 1: loosen to...

  • Page 82: Rear Suspension

    Tune your ride note: on the x xc model, the ad- juster is located on the rh side near the rear brake fluid reservoir. On the x mx model, the adjuster is located at rear beneath the rh fender. Vmo2013-012-020_b typical 1. High speed compression adjuster (17 mm wrench) turning it clockwise (h) increas...

  • Page 83

    Tune your ride vmo2013-012-021_b a. Spring length to increase spring preload (firmer): turn adjuster clockwise (as seen from top). To decrease spring preload (softer): turn adjuster counterclockwise (as seen from top). Notice do not add more than 13 mm (.5 in) of preload to the spring. Excessive pre...

  • Page 84: Suspension Factory

    Tune your ride vmo2013-012-003_a 1. Low speed compression damping adjuster 2. Firmer for more compression (firmer): turn adjuster clockwise. For less compression (softer): turn ad- juster counterclockwise. High speed compression damping the hsc (high speed compression) ad- juster mainly affects the ...

  • Page 85

    Tune your ride front suspension factory settings (ds 450 x xc) spring preload 269 mm (10.6 in) compression damping (low speed) 10 clicks compression damping (high speed) 1/2 of a turn rebound damping 12 clicks front suspension factory settings (ds 450 x mx) evol air chamber pressure 1 380 kpa (200 p...

  • Page 86: Vehicle Transportation

    Vehicle transportation when transporting this vehicle, secure it to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended. Warning do not tow this vehicle behind a car or other vehicle. Use a trailer or pickup. Never tip this vehicle on end for transporting. The vehi...

  • Page 87: Maintenance

    Maintenance information _______________ 85.

  • Page 88: Initial Inspection

    5-hour and 10-hour initial services 5-hour engine oil and filter replacement the can-am ds 450 series is the most advanced sport atv and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain your ds 450 atv at the high...

  • Page 89: Maintenance Schedule

    Maintenance schedule maintenance is very important for keeping your vehicle in safe operating condi- tion. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule. The maintenance schedule does not exempt the pre-ride inspection. Warning failure ...

  • Page 90

    Maintenance schedule maintenance schedule initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend fuel system throttle body i i, l dealer thrott...

  • Page 91

    Maintenance schedule maintenance schedule initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend wheels/tires wheel nuts/studs i i customer fro...

  • Page 92

    Maintenance schedule maintenance schedule initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend brakes brake fluid i i r (10) customer brake p...

  • Page 93: Maintenance Procedures

    Maintenance procedures this section includes instructions for basic maintenance procedures. If you have the necessary mechanical skills and the required tools, you can per- form these procedures. If not, see your authorized can-am dealer. Other important items in the mainte- nance schedule that are ...

  • Page 94

    Maintenance procedures recommended oil note: the same oil lubricates both engine and transmission. Use only xps 4-stroke synth. Blend oil (summer) (p/n 293 600 121). This is a special synthetic oil for- mulated for wet clutch type gearbox. Notice the xps™ synthetic blend oil is specially formulated ...

  • Page 95: Warning

    Maintenance procedures remove drain plug and drain all oil from engine. Wipe off any oil spillage on frame. Note: allow enough time for oil to flow out of oil filter. Oil tank strainer cleaning note: refer to maintenance schedule for oil tank strainer clean- ing frequency. Remove bolts retaining oil...

  • Page 96: Engine Coolant

    Maintenance procedures vmo2008-011-042_a lh side of engine 1. Oil filter cover 2. Screw (m6 x 25) 3. Screw (m6 x 55) remove the oil filter and replace by a new one. Note: check and change the o-ring, if necessary. Vmo2008-011-084_a lh side of engine 1. Oil filter cover 2. Oil filter 3. O-ring wipe o...

  • Page 97

    Maintenance procedures vmo2009-023-002_c 1. Seat latch remove fuel tank cap. Vmo2008-011-028_c release cover tabs from fascia. Vmo2008-011-033_a 1. Tabs gently pull cover rearward to remove. Vmo2008-011-033_b remove filler cap. With vehicle on a level surface, liquid is at a proper level when seen t...

  • Page 98: Warning

    Maintenance procedures add coolant if necessary. Use a funnel to avoid spillage. Do not overfill. Warning in order to avoid potential burns, do not remove the coolant tank cap if the engine is hot. Properly reinstall and tighten filler cap. Properly reinstall all removed parts in reverse order of th...

  • Page 99: Air Filter

    Maintenance procedures vmo2008-011-086_a 1. Gear clamp 2. Outlet hose 3. Radiator reinstall hose and secure with gear clamp. Wipe off any coolant spillage on frame and engine. Refill coolant tank with 1.8 l (1.9 qt (u.S. Liq.)) of recommended coolant. Refer to specifications for more details. Run en...

  • Page 100: Air Filter Housing

    Maintenance procedures air filter removal notice never remove or modify any component in the air filter hous- ing. Always use genuine parts or suitable equivalents when replacing air filter. The engine is calibrated to operate specifically with these com- ponents. Otherwise, engine perfor- mance deg...

  • Page 101: Muffler Spark Arrester

    Maintenance procedures vmo2008-011-020_a 1. Air filter housing 2. Drain tube 3. Clamp note: if vehicle is used in dusty areas, inspect more frequently than specified in maintenance schedule . If liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it. Notice do ...

  • Page 102: Radiator

    Maintenance procedures radiator radiator cleaning inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly. Vmo2008-011-070_a typical 1. Radiator remove as much deposits as you can with your hands. If water is availa...

  • Page 103

    Maintenance procedures vmo2010-012-005_a clutch lever — nominal free play a. 10 mm to 15 mm (3/8 in to 5/8 in) perform adjustments if required ac- cording to the following conditions. Notice if recommended adjust- ments are unattainable, contact an authorized can-am dealer. Free play is below specif...

  • Page 104

    Maintenance procedures vmo2010-012-001_a lh side of engine 1. Access plugs 2. Clutch cover verify through clutch cover upper win- dow if clutch cable and clutch release cam are fully released. Vmo2010-012-002_a 1. Clutch cable 2. Clutch release cam a. 4 mm to 5 mm (.16 in to .2 in) install clutch ad...

  • Page 105: Throttle Cable

    Maintenance procedures vmo2008-011-085_b 1. Screwdriver 2. Clutch adjustment wrench to confirm proper adjustment, gen- tly push on adjustment screw using a screwdriver. A small axial play of ap- proximately 0.5 mm (.02 in) should be felt. If not, perform adjustment again. Vmo2010-012-003_a 1. Adjust...

  • Page 106: Warning

    Maintenance procedures vmo2008-011-001_d 1. Remove screws remove cable from throttle lever. Vmo2008-011-108_a remove the throttle body side cover. Vmo2008-011-101_a lh side of engine 1. Remove screw 2. Cover 3. Throttle body install the cable luber (p/n 529 035 738) or an equivalent on the cable. V0...

  • Page 107: Throttle Lever

    Maintenance procedures spray a little quantity of lubricant on the throttle lever mechanism then close the housing. Adjust the throttle lever. Throttle lever throttle lever adjustment slide rubber protector back to expose throttle cable adjuster. Vmo2008-011-072_a 1. Rubber protector loosen lock nut...

  • Page 108: Battery

    Maintenance procedures vmo2008-011-083_a 1. Spark plugs spark plugs installation prior to installation, make sure that contact surfaces of cylinder head and spark plugs are free of grime. Using a feeler gauge, set spark plugs gap between 0.7 to 0.8 mm (0.028 to 0.032 in). Apply a small amount of hea...

  • Page 109: Lights

    Maintenance procedures a1 5e 0 ky 1 2 typical 1. Fuse 2. Check if melted fuse location the fuse box is located on the rh front frame member. Vmo2012-016-001_a rh side 1. Fuse box fuse and relay identification vmo2012-016-002_b fuses 1. F1: main (20a) 2. F2: cooling fan (10a) 3. F3: accessories (10a)...

  • Page 110

    Maintenance procedures mmr2009-005-001_a vmo2008-018-040_a 2. Adjust headlight housing angle by hand. 3. Adjust both headlights evenly. 4. Tighten screw when proper adjust- ment is reached. Headlights bulbs replacement notice never touch glass portion of a halogen bulb with bare fingers, it shortens...

  • Page 111: Indicator Lamps

    Maintenance procedures replace defective bulb. Properly reinstall removed parts in the reverse order of their removal. Taillight bulb replacement turn the ignition switch to off posi- tion. Unscrew lens screws to expose bulb. Vmo2008-011-049_a 1. Screws push bulb in and hold while turning counterclo...

  • Page 112: Drive Chain Slider

    Maintenance procedures drive chain adjustment adjust the drive chain before every ride. Note: always adjust drive chain with the driver, or equivalent weight, seated on the vehicle. 1. Select a level surface and set trans- mission to neutral. Loosen rear axle lock bolts. Vmo2008-011-052_a 1. Rear ax...

  • Page 113: Tires/wheels

    Maintenance procedures v0 2h 0 2y 1 2 1. Good 2. Replace notice replace chain and sprockets together to prevent rapid chain and sprocket wear. Install a new retaining ring each time the en- gine sprocket is removed. Tires/wheels tire pressure warning tire pressure greatly affects vehi- cle handling ...

  • Page 114: Warning

    Maintenance procedures note: x xc and x mx models are equipped with tapered nuts and do not have washers. Notice to avoid any damage to front brake discs, never remove or ride vehicle without front discs pro- tectors properly installed. Vmo2008-011-103 disc protector wheel installation at front, ens...

  • Page 115

    Maintenance procedures notice mount tire from beadlock side only. 2. Pass the inner bead on the wheel. 3. Seat the outer bead on the wheel outer shoulder. 4. Center the tire outer bead over the beadlock inner ring. 5. Apply loctite 767 (antiseize lubricant) (p/n 293 800 070) or an equivalent on bead...

  • Page 116: Warning

    Maintenance procedures vmo2012-016-003_b 8-bolt beadlock wheels — final step tightening sequence vmo2013-012-030_b 10-bolt beadlock wheels — final step tightening sequence the gap between tire and beadlock clamp ring should be equal all around the wheel. Vmo2012-016-004_a a. Gap (must be equal all a...

  • Page 117: Warning

    Maintenance procedures warning – shock absorbers are pressur- ized. – an explosion may occur if heated or punctured. – do not disassemble. Suspension arms, swing arm and linkage inspection check these parts for damages (cracks, dents, excessive play or cor- rosion pin-holes). If one of these dam- ag...

  • Page 118: Brakes

    Maintenance procedures vmo2013-012-031_a front pivot arm 1. Grease fittings brakes brake fluid level note: a low level may indicate leaks or worn brake pads. See an authorized can-am dealer. Front brake fluid reservoir turn steering in the straight-ahead po- sition to ensure reservoir is level. Vmo2...

  • Page 119: Warning

    Maintenance procedures vmo2008-011-018_a rh side of vehicle 1. Maximum level (max.) 2. Minimum level (min.) clean and remove the filler cap then add fluid as required. Do not overfill. Warning when installing the rear brake fluid reservoir filler cap, make sure to return the rubber diaphragm to its ...

  • Page 120: Warning

    Maintenance procedures warning the brake fluid replacement or brake system maintenance and repairs should be performed by an authorized can-am dealer. Body seat latch remove seat and check latch mech- anism. See an authorized can-am dealer for parts replacement if dam- aged. Frame frame inspection c...

  • Page 121: Vehicle Care

    Vehicle care post-operation care when vehicle is used in salt-water en- vironment, rinsing the vehicle with fresh water is necessary to preserve vehicle and its components. Metal- lic parts lubrication is highly recom- mended. Use xps lube (p/n 293 600 016) or an equivalent. This must be performed a...

  • Page 122: Warning

    Storage and preseason preparation warning have an authorized can-am dealer to inspect fuel system integrity as specified in maintenance schedule . When a vehicle is not in use for more than four months, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When using ...

  • Page 123: Technical

    Technical information ______________ 121.

  • Page 124: Vehicle Identification

    Vehicle identification the main components of your vehicle (engine and frame) are identified by different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized can-...

  • Page 125: Tampering With Noise

    Noise emission control system regulation tampering with noise control system is prohibited! U.S. Federal law and canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of maintenance, repair ...

  • Page 126: Specifications

    Specifications model ds 450 x xc/ ds 450 x mx engine type brp rotax ® , 4-stroke. Double overhead camshaft engine, chain drive number of cylinder 1 number of valves 4 displacement 449.3 cm³ (27.4 in³) bore 97 mm (3.82 in) stroke 60.8 mm (2.4 in) compression ratio 11.8:1 type dry sump lubrication (lu...

  • Page 127

    Specifications model ds 450 x xc/ ds 450 x mx electrical (cont'd) ignition timing not adjustable engine rpm limiter 10200 rpm make ngk (apply heat-sink paste p12 (p/n 420 897 186) on spark plug threads) type dcpr9e spark plug gap 0.7 mm to 0.8 mm (.028 in to .031 in) number of spark plug 2 type main...

  • Page 128

    Specifications model ds 450 x xc/ ds 450 x mx tires ds 450 x xc 48.3 kpa (7 psi) maximum 34.5 kpa (5 psi) minimum front ds 450 x mx 68.9 kpa (10 psi) maximum 55.2 kpa (8 psi) minimum ds 450 x xc 48 kpa (7 psi) maximum 34.5 kpa (5 psi) minimum pressure (up to 100 kg (220 lb)) rear ds 450 x mx 62.1 kp...

  • Page 129

    Specifications model ds 450 x xc/ ds 450 x mx dimensions overall length 1.839 m (72.4 in) overall width 1.17 m to 1.27 m (46 in to 50 in) overall height 1.06 m (41.9 in) wheelbase 1.27 m (50 in) ds 450 x xc 1.04 m (40.9 in) front ds 450 x mx 1.08 m (42.5 in) ds 450 x xc 932 mm (36.7 in) wheel track ...

  • Page 130

    Specifications model ds 450 x xc/ ds 450 x mx capacities fuel tank 11.5 l (3 u.S. Gal.) including an approximate reserve of 1.5 l (3.2 pt (u.S. Liq.)) engine oil 1.8 l (1.9 qt (u.S. Liq.)) coolant 1.8 l (1.9 qt (u.S. Liq.)) 128 ______________.

  • Page 131: Troubleshooting

    Troubleshooting ______________ 129.

  • Page 132: Troubleshooting Guidelines

    Troubleshooting guidelines engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Emergency engine stop switch is in the off position. – place switch to the on position. 3. Transmission is not set on neutral. – set transmission either in neutral or depr...

  • Page 133

    Troubleshooting guidelines engine turns over but fails to start (cont’d) 4. Spark plug/ignition (no spark). – check ignition fuse condition. – remove spark plugs then reconnect to spark plug caps. – check that ignition switch and emergency engine stop switch are at the on position. – start engine wi...

  • Page 134

    Troubleshooting guidelines engine misfire 1. Fouled/damaged/worn spark plugs. – clean/verify spark plugs and heat range. Replace as required. 2. Water in fuel. – drain fuel system and refill with fresh fuel. Unusual engine noise 1. Valve adjustment. – contact an authorized can-am dealer. 2. Chain te...

  • Page 135

    Troubleshooting guidelines check engine indicator lamp flashes 1. Engine is under a protection mode (limp home). – contact an authorized can-am dealer. ______________ 133.

  • Page 136: This Page Is

    Troubleshooting guidelines this page is intentionally blank 134 ______________.

  • Page 137: Warranty

    Warranty ______________ 135.

  • Page 138: Can-Am

    Brp limited warranty usa and canada: 2015 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. ("brp")* warrants its 2015 can-am atv sold by authorized can-am atv dealers (as hereinafter defined) in the united states of america ("usa") and in canada from defects in ma...

  • Page 139

    – damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the can-am atv operator’s guide; – damage resulting from accident, submersion, fire, theft, vandalism or any act of god; – operation with fuels, oils or lu...

  • Page 140: 7) What Brp Will Do

    6) what to do to obtain warranty coverage the customer must cease using the can-am atv upon the appearance of an anom- aly. The customer must notify a servicing brp dealer within three (3) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportu...

  • Page 141: 8) Supplier Warranties

    8) supplier warranties a gps receiver may be supplied by brp as standard equipment on certain 2015 can-am atv's. The gps receiver is covered under the limited warranty issued by the gps receiver’s manufacturer and is not covered under this limited warranty. Please contact the following distributors ...

  • Page 142: 10) Consumer Assistance

    10) consumer assistance in the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer's service manager or owner. If the issue has not yet bee...

  • Page 143: Customer

    Customer information ______________ 141.

  • Page 144: Privacy Information

    Privacy information brp wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, brp and its affiliates may use its customer list to distribute marketing and promotional information about brp and related products. To exercise your right to cons...

  • Page 145

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to no- tify brp by either: – mailing one of the change of address cards on the following pages. – calling at 715 848-4957 (usa) or 819 566-3366 (canada). – notifying an authorized can-am dealer. I...

  • Page 146: This Page Is

    Change of address/ownership this page is intentionally blank 144 ______________.

  • Page 147

    Change of address/ownership ______________ 145.

  • Page 148: This Page Is

    Change of address/ownership this page is intentionally blank 146 ______________.

  • Page 149

    Change of address/ownership ______________ 147.

  • Page 150: This Page Is

    Change of address/ownership this page is intentionally blank 148 ______________.

  • Page 151: Notes

    Change of address/ownership notes ______________ 149.

  • Page 152: Notes

    Change of address/ownership notes 150 ______________.

  • Page 153: Notes

    Change of address/ownership notes ______________ 151.

  • Page 154: Notes

    Change of address/ownership notes 152 ______________.

  • Page 155: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this operato...

  • Page 156: Warning

    ®™ and the brp logo are trademarks of bombardier recreational products inc. Or its affiliates. ©2014 bombardier recreational products inc. All rights reserved. Printed in canada. 219 001 451 operator’s guide, ds 450 series / english guide du conducteur, série ds 450 / anglais fait au / made in canad...