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  5. Operator's Manual

Can-Am DS250 Operator's Manual

Summary of DS250

  • Page 1

    Original instructions warning this vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Severe injury or death can result if you do not follow thes...

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly if you fail to take proper precautions, even during routine maneuvers such as turning and driving on hills or over obstacles. For your safety, understand and follow all the warnings contained in this operator...

  • Page 3: Foreword

    Foreword deutsch dieses handbuch ist möglicherweise in ihrer landessprache verfügbar. Bitte wenden sie sich an ihren händler oder besuchen sie: www.Operatorsguide.Brp.Com. English this guide may be available in your language. Check with your dealer or go to: www.Operatorsguide.Brp.Com. Español es po...

  • Page 4: Warning

    Foreword age recommendation (canada/united states) this vehicle is a category "t", always follow this age recommendation: – this vehicle should be used by an operator age 14 or older under adult supervision, or by an operator age 16 or older. Notice to parents review this operator’s guide with any u...

  • Page 5: About This Operator'S

    Foreword about this operator's guide this operator's guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. Keep this operator's guide in the ...

  • Page 6: Table Of Contents

    Table of contents foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 know before you go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7

    Table of contents vehicle information controls/instruments/equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 1) throttle lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 2) rh ...

  • Page 8

    Table of contents maintenance procedures (cont’d) spark arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 air injection valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 9

    Table of contents warranty brp limited warranty usa and canada: 2016 can-am ® atv . . . . 140 us epa emission-related warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 brp international limited warranty: 2016 can-am ® atv . . . . . . . 148 brp limited warranty for th...

  • Page 10

    Table of contents 8 _______________.

  • Page 11: Safety

    Safety information ________ safety information ________ 9.

  • Page 12: General Precautions

    General precautions avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas that may be prese...

  • Page 13: Special Safety Messages

    Special safety messages this vehicle is not a toy and can be hazardous to operate. – this vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly if you fail to take proper precau- tions, even during routine maneuvers such as turning ...

  • Page 14

    Special safety messages – always follow proper procedures for climbing hills as described further in this operator's guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle sudd...

  • Page 15

    Special safety messages – never modify this vehicle through improper installation or use of accessories. Use only brp's approved accessories. Never install passenger a seat. – any load carried on the vehicle will affect the stability and control of the vehi- cle. Never exceed the stated load limits ...

  • Page 16: Operation Warnings

    Operation warnings the following warning and their format have been requested by the united states consumer product safety commission and are required to be in the operator's guide for all atvs. Note: the following illustrations are general representations only. Your model may differ. Warning potent...

  • Page 17: Canada/united States

    Operation warnings canada/united states warning 14 14 vmo2010-001-001 potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age ...

  • Page 18: Warning

    Operation warnings outside canada/united states warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group ...

  • Page 19: Warning

    Operation warnings warning potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Even with a lo...

  • Page 20: Warning

    Operation warnings warning potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. How t...

  • Page 21: Warning

    Operation warnings warning potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provin...

  • Page 22: Warning

    Operation warnings warning potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or death in th...

  • Page 23: Warning

    Operation warnings warning v00a07q potential hazard using this vehicle with drugs or alcohol. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazard never use ...

  • Page 24: Warning

    Operation warnings warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and o...

  • Page 25: Warning

    Operation warnings warning potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. Warning potential hazard failure to in...

  • Page 26: Warning

    Operation warnings warning potential hazard riding on frozen waterways. What can happen severe injury or death can result if the vehicle and/or operator break through the ice. How to avoid the hazard never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound en...

  • Page 27: Warning

    Operation warnings warning potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the hazard ...

  • Page 28: Warning

    Operation warnings warning potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. How to avoid the hazard do not operate on...

  • Page 29: Warning

    Operation warnings warning potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this op- erator's guide. Practice turning at low speeds before...

  • Page 30: Warning

    Operation warnings warning potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abi...

  • Page 31: Warning

    Operation warnings warning potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain carefull...

  • Page 32: Warning

    Operation warnings warning potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special technique is...

  • Page 33: Warning

    Operation warnings warning potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described...

  • Page 34: Warning

    Operation warnings warning potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep yo...

  • Page 35: Warning

    Operation warnings warning potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, s...

  • Page 36: Warning

    Operation warnings warning potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practicing at l...

  • Page 37: Warning

    Operation warnings warning potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water ...

  • Page 38: Warning

    Operation warnings warning potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person behind the vehicle, resulting in serious injury. How to avoid the hazard when you select reverse gear, make sure there are no obstacles or people behind the vehicle. When ...

  • Page 39: Warning

    Operation warnings warning potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire...

  • Page 40: Warning

    Operation warnings warning potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modif...

  • Page 41: Warning

    Operation warnings warning potential hazard overloading this vehicle, carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including operator, as we...

  • Page 42: Warning

    Operation warnings warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. 40 _______ safety information ________.

  • Page 43: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this operator's guide comp...

  • Page 44: Pre-Ride Inspection

    Riding the vehicle pre-ride inspection warning perform a pre-ride inspection before each ride to detect any potential prob- lem that could occur during operation. The pre-ride inspection can help you monitor component wear and deterioration before they become a problem. Correct any problems that you...

  • Page 45: Clothing

    Riding the vehicle what to do before starting the engine (key on) items to be inspected inspection to perform ✔ check operation of engine temperature indicator lamp (during first few seconds of key on) indicator lamps ensure the n (neutral) and r (reverse) indicator lamps come on as applicable to tr...

  • Page 46: Carrying A Passenger

    Riding the vehicle boots long, sturdy pants gloves long sleeves rigid chin guard eye protection chest protector v00a0rn approved helmet carrying a passenger this vehicle is designed specifically to carry an operator only. Even with a long seat, this vehicle is not designed nor intended to carry pass...

  • Page 47: Working With Your Vehicle

    Riding the vehicle safely reduce speed according to terrain conditions when carrying cargo or pulling a trailer. Allow greater distance for braking. Always secure cargo as low as possi- ble on the rack(s) to reduce the effect of a higher center of gravity. Maximum load total load allowed 150 kg (330...

  • Page 48: Environment

    Riding the vehicle first aid kit adjustable wrench mobile phone knife friction tape flashlight a rope colored lens goggles spare light bulbs trail map provided tool kit snack environment one of the benefits of this vehicle is that it can take you off the beaten path away from most communities. Howev...

  • Page 49: Off-Road Operation

    Riding the vehicle off-road operation the very nature of off-road operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continu...

  • Page 50: Warning

    Riding the vehicle the same situation may apply if an embedded object causes the front of the vehi- cle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so. It is also wise to know the terrain condition on the other side of t...

  • Page 51: Riding Techniques

    Riding the vehicle straight line slide of the vehicle. Again, the best advice is to safely reduce speed in anticipation of a maneuver so to give yourself time and distance to regain total ve- hicle control before it spins out of your control. As you drive your atv over a loose snow covered surface, ...

  • Page 52

    Riding the vehicle at all times. Do not direct your toes outwards nor extend your feet out to assist in turning as they can be hit or get snagged by passing obstacles, or may come into contact with the wheels. Vmo2012-012-520 even though there is an adequate suspensions system on this vehicle there ...

  • Page 53

    Riding the vehicle grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you. Vmo2012-012-524 wet brakes will affect the braking ability of your vehicle. Make sure you dry th...

  • Page 54

    Riding the vehicle riding on sand, sand dunes, or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become “bogged” down. If this occurs look for a f...

  • Page 55

    Riding the vehicle when driving on hills or slopes two things are highly important... Be prepared for slippery surfaces or terrain variations and obstacles and... Use proper body positioning. When stopped or parked always apply the parking device. This is especially impor- tant when parking on a slo...

  • Page 56

    Riding the vehicle downhill keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. Try to avoid steep inclines. If you're not careful, you could tip over when going down hills. Vmo2012-012-523 ...

  • Page 57: Warning

    Riding the vehicle side hilling this is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. However, if it is nec- essary to do so, it is important that you always keep your body weight on the up- side of the slo...

  • Page 58: (Canada/united States)

    Important on product labels (canada/united states) canada/united states hang tag this vehicle comes with hang tags and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. Vmo2010-001-301_en 56 _______ safety...

  • Page 59: Vehicle Safety Labels

    Important on product labels (canada/united states) 704901107 vmo2006-005-009_en typical vehicle safety labels read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of the operator or by- standers. The safety labels on your vehicle should ...

  • Page 60

    Important on product labels (canada/united states) vmo2010-001-002_b rear bumper label vmo2010-001-501_b front fender access panel never use under the influence of drugs or alcohol. Vmo2009-003-004_en label 1 vmo2010-001-101_en label 2 v01m07z label 3 58 _______ safety information ________.

  • Page 61

    Important on product labels (canada/united states) a704901879 label 4 704901192a 704901192a label 5 vmo2010-004-002_en label 6 vmo2010-010-100_a label 7 ce véhicule est conçu pour un usage hors route et n'est pas destiné aux voies publiques this vehicle is an off road vehicle not intended for use on...

  • Page 62: Compliance Labels

    Important on product labels (canada/united states) compliance labels these labels indicate vehicle's compliance. Engine family permeation family certification standard (fel) engine displacement exhaust emission control system famille de moteur famille de permeation limite des Émissions de la famille...

  • Page 63: Hang Tag

    Important on product labels (all countries except canada/united states) all countries except canada/united states hang tag this vehicle comes with hang tags and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore ri...

  • Page 64

    Important on product labels (all countries except canada/united states) 704903930 this atv is for recreational use or utility use g general use model 704903930a 704901107 vmo2006-005-009_en typical: applicable when equivalent to a model certified to us epa standards 62 _______ safety information ___...

  • Page 65: Vehicle Safety Labels

    Important on product labels (all countries except canada/united states) vehicle safety labels read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of the operator or by- standers. The safety labels on your vehicle should be considered pe...

  • Page 66: Warning

    Important on product labels (all countries except canada/united states) vmo2010-001-501_c front fender access panel label 1 warning – improper atv use can result in severe injury or death. Fol- low all instructions and warn- ings. – locate and read operator's guide. – always wear ear protection. – a...

  • Page 67: Warning

    Important on product labels (all countries except canada/united states) label 4 warning – locate and read operator's guide. – improper tire pressure or over- loading can cause loss of con- trol, resulting in severe in- jury or death. – always maintain proper tire pressure as shown. – never exceed th...

  • Page 68: Warning

    Important on product labels (all countries except canada/united states) label 8 warning do not open when hot. 704903688 704903688 label 8 compliance labels these labels indicate vehicle's compliance. V00m03y2 location: right front lower tube of the frame engine family permeation family certification...

  • Page 69: Technical Information

    Important on product labels (all countries except canada/united states) technical information label vmo2006-014-002_aen drive chain adjustment label vmo2008-009-005_c 1. Location of drive chain adjustment label ________ safety information ________ 67.

  • Page 70: This Page Is

    Important on product labels (all countries except canada/united states) this page is intentionally blank 68 _______ safety information ________.

  • Page 71: Vehicle

    Vehicle information _______________ 69.

  • Page 72

    Controls/instruments/equipment note: some controls/instruments/equipment are optional. 10 13 3 7 4 2 5 11 9 8 12 6 7 1 5 vmo2009-002-003_c 70 ______________.

  • Page 73: 1) Throttle Lever

    Controls/instruments/equipment note: this section provides basic information on the functions of the var- ious controls, instruments and equip- ment available on your vehicle. Illus- trations used in this operator's guide may not be exact representations, your model may differ. For more details of h...

  • Page 74: Warning

    Controls/instruments/equipment using appropriate tools, it is possible to increase or decrease the maximum en- gine power available, and thus vehicle speed, by modifying the speed limiter screw position. Turning in the speed limiter screw limits the maximum engine power available and decreases the m...

  • Page 75: 3) Lh Brake Lever

    Controls/instruments/equipment v06k0yy 1 2 typical 1. Brake lever 2. To apply brake 3) lh brake lever the lh brake lever is located on the lh side of the handlebar. When pulled in, the rear brake is ap- plied. When released, it should auto- matically return to its original position. Braking effect i...

  • Page 76: 5) Transmission Lever

    Controls/instruments/equipment to release mechanism: squeeze brake lever. Lever lock should auto- matically return to its original position. Brake lever should return to rest po- sition. Always release parking brake before riding. 5) transmission lever a 3 position transmission lever is lo- cated on...

  • Page 77

    Controls/instruments/equipment vmo2011-001-002_a typical — multifunction switch 1. Headlights switch 2. Emergency engine stop switch 3. Engine start button 4. Override button 5. Choke lever headlights switch this is a 3 position switch that controls the taillight and headlights simultane- ously howe...

  • Page 78: Warning

    Controls/instruments/equipment vmo2011-001-003_b typical 1. Engine start button 2. Emergency engine stop switch (run position) note: the engine will not crank if the emergency engine stop switch is turned to stop position. Override button this button is used to override the reverse speed limiter sys...

  • Page 79: 7) Indicator Lamps

    Controls/instruments/equipment v06f0qy choke lever in the full choke position the other positions between off and full will be used depending on en- gine temperature. 7) indicator lamps the indicator lamps are located in the middle of the handlebar. Vmr2006-083-011_b 1. Reverse lamp (red) 2. Neutral...

  • Page 80: 9) Fuel Valve

    Controls/instruments/equipment vmr2006-083-011_c typical — ignition switch positions 1. Ignition switch 2. Off 3. On with lights insert key in switch and turn to on po- sition. To remove key, turn key to off position then pull it out. Remember that having the lights on without the engine running dis...

  • Page 81: 10) Brake Pedal

    Controls/instruments/equipment 10) brake pedal the brake pedal is located on the rh side of the vehicle near the engine. When pressed, the rear brake is ap- plied. When released, it should return to its original position. Braking effect is proportional to the force applied on the pedal. Vmo2006-014-...

  • Page 82: Warning

    Controls/instruments/equipment vmo2006-014-018_a 1. Tab 2. Hook warning make sure seat is securely latched before riding. 13) 12-volt power outlet vmo2011-001-001_a typical 1. 12 vdc power outlet location convenient for handheld spotlight or other portable equipment. Remove protective cap to use. Al...

  • Page 83: Fuel

    Fuel fuel requirements notice always use fresh gaso- line. Gasoline will oxidize; the re- sult is loss of octane, volatile com- pounds, and the production of gum and varnish deposits which can damage the fuel system. Alcohol fuel blending varies by coun- try and region. Your vehicle has been designe...

  • Page 84: Warning

    Fuel notice never place anything over the fuel tank cap, the vent on top of the cap can become blocked and the engine could misfire. 1. Stop engine. 2. Do not allow anyone to remain seated on the vehicle while filling. 3. Unscrew fuel tank cap counter- clockwise to remove it. 4. Insert the spout in ...

  • Page 85: Break-In Period

    Break-in period operating during break-in a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. After the break-in period, the vehicle should be inspected by an authorized can-am dealer, repair shop or person of your own choosing. Refer to main- t...

  • Page 86: Operating Instructions

    Operating instructions starting the engine conditions required for engine starting 1. Transmission lever must be set to neutral. 2. Emergency engine stop switch set to run position. 3. Key in ignition switch and turned to the on position. 4. Engine start button pressed in. Initial cold starting inse...

  • Page 87: Shifting The Transmission

    Operating instructions off position. Start the engine with- out activating the throttle lever. After a few seconds, set the choke lever to off position. Shifting the transmission let engine idle to warm up. Apply brakes and set the transmission selector lever to ”f” (forward), or ”r” (reverse). Rele...

  • Page 88: Tune Your Ride

    Tune your ride suspension adjustment warning adjust both front springs to the same length. Uneven adjustment can cause poor handling and loss of stability and/or control, and in- crease the risk of an accident. Spring preload may vary from rider to rider according to weight. Preload can be changed b...

  • Page 89: Vehicle Transportation

    Vehicle transportation when transporting this vehicle, secure it to a trailer or in pickup box using suit- able tie-downs. The use of ordinary ropes is not recommended. Warning do not tow this vehicle behind a car or other vehicle. Use a trailer. Never tip this vehicle on end when transporting it . ...

  • Page 90: This Page Is

    Vehicle transportation this page is intentionally blank 88 ______________.

  • Page 91: Maintenance

    Maintenance _______________ 89.

  • Page 92: First Inspection

    First inspection this vehicle should be serviced after the first 10 hours or 300 km (200 mi) of oper- ation, whichever comes first, by an authorized can-am dealer, repair shop or per- son of your own choosing. The first inspection is very important and must not be neglected. Note: the first inspecti...

  • Page 93: First Inspection Chart

    First inspection first inspection chart replace adjust tighten lubricate clean first inspection chart inspect engine engine oil x engine oil strainer x valve clearance x x exhaust system x engine seals x engine mounting fasteners x cooling system radiator cap/cooling system pressure test x fuel syst...

  • Page 94

    First inspection replace adjust tighten lubricate clean first inspection chart inspect steering system handlebar fasteners x steering system (column, bearing, etc.) x tie rod ends x front wheel alignment x brakes brake fluid x parking brake cable x x 92 ______________.

  • Page 95: Maintenance Schedule

    Maintenance schedule maintenance is very important for keeping your vehicle in safe operating condition. The vehicle should be serviced as specified in the maintenance schedule. A repair shop or person of the owner's choosing may maintain, replace, or repair emission control devices and systems. The...

  • Page 96

    Maintenance schedule maintenance schedule 25 h or 500 km (300 mi) 50 h or 1 000 km (600 mi) 100 h or 1 year or 2 000 km (1,200 mi) 200 h or 2 years or 4 000 km (2,500 mi) a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend engine engine oil r repair shop engine ...

  • Page 97

    Maintenance schedule maintenance schedule 25 h or 500 km (300 mi) 50 h or 1 000 km (600 mi) 100 h or 1 year or 2 000 km (1,200 mi) 200 h or 2 years or 4 000 km (2,500 mi) a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend cvt transmission drive belt i repair sh...

  • Page 98

    Maintenance schedule maintenance schedule 25 h or 500 km (300 mi) 50 h or 1 000 km (600 mi) 100 h or 1 year or 2 000 km (1,200 mi) 200 h or 2 years or 4 000 km (2,500 mi) a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend wheels wheel bearings i customer wheel ...

  • Page 99

    Maintenance schedule maintenance schedule 25 h or 500 km (300 mi) 50 h or 1 000 km (600 mi) 100 h or 1 year or 2 000 km (1,200 mi) 200 h or 2 years or 4 000 km (2,500 mi) a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend body/frame frame i repair shop body/fra...

  • Page 100: Maintenance Procedures

    Maintenance procedures this section includes instructions for basic maintenance procedures. Warning turn off the engine and follow these maintenance procedures when performing maintenance. If you do not follow proper main- tenance procedures you can be injured by hot parts, moving parts, electricity...

  • Page 101

    Maintenance procedures air filter cleaning 1. Spray the foam filter element inside and out with air filter cleaner (p/n 219 700 341) or equivalent. 219700341 air filter cleaner (p/n 219 700 341) vbs2009-012-015_a typical - spray foam element inside and out 2. Let stand for 3 minutes. 3. As stated on...

  • Page 102: Air Filter Housing

    Maintenance procedures notice engine performance degradation or severe damage can occur if the air filter is not properly maintained and/or if it is not well oiled. Air filter installation properly reinstall removed parts in the reverse order of their removal. Note: make sure that air filter hous- i...

  • Page 103

    Maintenance procedures if xps engine oil is not available, use a 4-stroke sae 5w30 engine oil that meets or exceeds the requirements for api service classification sm, sl or sj. Always check the api service label on the oil container, it must contains at least one of the above standards. Re- fer to ...

  • Page 104: Oil Strainer

    Maintenance procedures repeat the operation until oil level reaches the dipstick's full mark. Do not overfill. Properly tighten dipstick. Engine oil change the oil change should be carried out on a warm engine. Caution engine oil can be very hot. In order to avoid poten- tial burns, do not remove th...

  • Page 105: Radiator

    Maintenance procedures caution always wear ap- propriate skin and eye protection. Chemicals can cause a skin rash and eye injuries. Note: check cover o-ring and replace it if necessary. Vmo2006-014-037_a typical 1. Cover 2. O-ring 3. Spring 4. Strainer wipe off any oil spillage on engine. Reinstall ...

  • Page 106: Warning

    Maintenance procedures notice do not operate vehicle with a low coolant level. Overheat- ing could occur causing extensive engine damage. Vmo2006-014-022_a coolant level with vehicle on a level surface, coolant should be between min. And max. Level marks of coolant reservoir. Note: when checking coo...

  • Page 107: Warning

    Maintenance procedures vmo2006-014-031_a typical 1. Radiator cap 2. Coolant reservoir cap engine coolant replacement warning in order to avoid potential burns, do not remove the radiator cap or loosen the coolant drain plug if the engine is hot. Remove front fender access cover. Turn the radiator ca...

  • Page 108: Spark Arrester

    Maintenance procedures 529032500 vmo2006-014-043_a hose pincher location lift the front of the vehicle suffi- ciently to raise the front wheels off the ground. Fill the radiator until coolant comes out of the fitting of the thermostat housing by-pass hose. Install the by-pass hose, then remove the h...

  • Page 109: Air Injection Valve

    Maintenance procedures vmo2006-013-006_a typical 1. Spark arrester remove carbon deposits from the spark arrester using a brush. Note: use a soft brush and be careful to avoid damaging spark arrester. Reinstall the spark arrester in muffler. Air injection valve air injection valve filter cleaning vm...

  • Page 110: Gearbox Oil

    Maintenance procedures vmr2006-064-001_a 1. Cvt cover drain tube 2. Cvt cover 3. Lh footrest gearbox oil recommended gearbox oil use 800 ml (27 u.S. Oz) of xps chain- case oil (p/n 415 129 500) or an equivalent sae 75w90 chaincase oil. Notice do not use other types of oils when servicing the gearbox...

  • Page 111: Throttle Cable

    Maintenance procedures when the gearbox is empty, install and torque the drain plug with a new washer to 9 n•m ± 0.9 n•m (80 lbf•in ± 8 lbf•in) and remove the jack stand from under lh foot peg. Notice there is no dipstick pro- vided with this vehicle to check gear- box oil level. Be sure gearbox is ...

  • Page 112

    Maintenance procedures remove the cable from the throttle lever. Note: slide the cable through the clip slot and remove the end of cable from clip. Remove the carburetor cap on top of the carburetor. Move the carburetor cap away from the carburetor body and place a rag un- der the cap to absorb exce...

  • Page 113: Spark Plug

    Maintenance procedures spark plug spark plug removal caution always wear safety goggles when using pressurized air. Disconnect spark plug cable from spark plug. Unscrew spark plug one turn. Clean spark plug and cylinder head with pressurized air if possible. Unscrew spark plug completely and re- mov...

  • Page 114: Fuses

    Maintenance procedures be cleaned using a soft brush and any grease-cutting soap or baking soda so- lution. Apply dielectric grease (p/n 293 550 004) or an equivalent on battery posts to protect against oxidation. Battery installation reinstall battery in vehicle. Notice always reconnect red (+) cab...

  • Page 115

    Maintenance procedures vmo2009-002-001_a typical 1. Rubber protector disconnect electrical connector from headlight. Push the retaining clip round ends for- ward, then outwards to unlock head- light bulb. Vmo2008-018-036_a typical 1. Retaining clip lift and hold the retaining clip then re- move the ...

  • Page 116: Drive Chain And Sprockets

    Maintenance procedures tighten bolts when proper adjustment is obtained. Taillight bulb replacement ensure the ignition switch is in the off position. Unscrew lens screws and remove lens to expose bulb. V06g0uy 1 2 1. Lens 2. Screws push bulb in and hold as you turn it counterclockwise to release it...

  • Page 117

    Maintenance procedures drive chain lubrication notice never wash the chain with a high pressure washer or gaso- line. Damage to the o-rings will re- sult, causing premature wear and drive chain failure. Clean the side surfaces of the chain us- ing a dry cloth. Note: do not brush chain. Lubricate onl...

  • Page 118: Tires And Wheels

    Maintenance procedures tighten the chain tensioner lock bolts to 62 n•m ± 6 n•m (46 lbf•ft ± 4 lbf•ft) and caliper support bolt to 12 n•m ± 1.2 n•m (106 lbf•in ± 11 lbf•in). Notice never operate this vehi- cle with the drive chain too loose or too tight as severe damage to the drive components can o...

  • Page 119: Wheel Bearing

    Maintenance procedures v06h05y 1 typical 1. Taper side of nut wheel nut torque front and rear 50 n•m ± 5 n•m (37 lbf•ft ± 4 lbf•ft) notice always use the recom- mended wheel nuts. Using a differ- ent nut could cause damage to the rim. Wheel bearing wheel bearing condition push and pull on each wheel...

  • Page 120: Brakes

    Maintenance procedures brakes warning new brakes will not perform to their maximum efficiency until after their initial break-in is com- plete. Use extra caution. Recommended brake fluid always use brake fluid meeting the dot 4 specification only. Notice to avoid serious damage to the braking system...

  • Page 121: Warning

    Maintenance procedures the braking system is a hydraulic type and no adjustment is required. Check the following to keep the brakes in a good operating condition: – brake fluid level – brake system for fluid leaks – brake cleanliness – brake for spongy feel – brake discs for excessive wear and surfa...

  • Page 122: Vehicle Care

    Vehicle care post-operation care when the vehicle is used in a salt wa- ter environment, rinsing the vehicle with fresh water is necessary to pre- serve the vehicle and its components. Lubrication of metal parts is highly rec- ommended. Use xps lube (p/n 293 600 016) or an equivalent. This must be p...

  • Page 123: Warning

    Storage and preseason preparation warning have an authorized can-am dealer inspect the fuel system integrity as specified in maintenance schedule . When a vehicle is not in use for more than four months, proper storage is a necessity. When using your vehicle after storage, a preparation is required....

  • Page 124: This Page Is

    Storage and preseason preparation this page is intentionally blank 122 ______________.

  • Page 125: Technical

    Technical information ______________ 123.

  • Page 126: Vehicle Identification

    Vehicle identification the main components of your vehicle (engine and frame) are identified using different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are also required by the authorize...

  • Page 127

    Vehicle identification engine identification number location vmo2006-014-005_a ______________ 125.

  • Page 128: (Canada/united States)

    Noise emission control system regulation (canada/united states) tampering with a noise control sys- tem is prohibited! U.S. Federal law and canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purpo...

  • Page 129

    Noise emission and vibration values (outside canada/united states) model ds 250 noise emission and vibration values 1 noise sound pressure (l pa ) 80 db @ 3250 rpm (uncertainty (k pa ) 3 db) hand-arm system 2 @ 3250 rpm vibration whole body at seat 2 @ 3250 rpm 1 : noise emission and vibration value...

  • Page 130

    Ddd2009-001 the ec-declaration of conformity does not appear in this version of the operator's guide. Please refer to the printed version that was delivered with your vehicle. En.

  • Page 131: Specifications

    Specifications vehicle model ds 250 engine type 4-stroke. Single overhead camshaft engine, liquid cooled number of cylinders single cylinder number of valves 4 valves with mechanical lifters (adjustable) displacement 249.4 cm³ (15.2 in³) bore 71 mm (2.8 in) stroke 63 mm (2.5 in) starting system elec...

  • Page 132

    Specifications vehicle model ds 250 electrical system (cont'd) starting system electric start headlight bulbs 2 x 35 w taillight bulb 1 x 5/21 w indicator lamps 1.7 w fan motor 10 a headlights 15 a other lights 15 a fuses main fuse 30 a drive system rear axle chain driven/solid axle steering system ...

  • Page 133

    Specifications vehicle model ds 250 brakes front hydraulic, 2 discs rear hydraulic, 1 disc parking device rh brake lever includes a parking brake weight and loading capacity dry weight 195 kg (430 lb) total vehicle load allowed 150 kg (330 lb) (includes operator, all other loads and added accessorie...

  • Page 134

    Specifications vehicle model ds 250 capacities fuel tank 12.5 l (3.3 u.S. Gal.) engine 1.2 l (1.3 qt (u.S. Liq.)) (oil change) gearbox oil 800 ml (.8 qt (u.S. Liq.)) (oil change) coolant 850 ml (.9 qt (u.S. Liq.)) (engine and radiator) 132 ______________.

  • Page 135: Troubleshooting

    Troubleshooting ______________ 133.

  • Page 136: Troubleshooting Guidelines

    Troubleshooting guidelines engine does not crank 1. Ignition switch is in the off position. – place switch to the on position. 2. Emergency engine stop switch. – make sure the emergency engine stop switch is in the run position. 3. Transmission is not set to neutral. – set transmission either in neu...

  • Page 137

    Troubleshooting guidelines engine turns over but fails to start (cont’d) 3. No fuel to the engine (spark plug dry when removed). – check fuel tank level; turn fuel valve to on (also try on res.). A failure of the fuel pump or carburetor may have occurred. – seek service from an authorized can-am dea...

  • Page 138

    Troubleshooting guidelines engine lacks acceleration or power (cont’d) 5. Air filter/housing clogged or dirty. – check air filter and clean if necessary. – check deposits in air filter housing drain. – check the position of the air intake tube. 6. Cvt dirty or worn, including belt. – contact an auth...

  • Page 139

    Troubleshooting guidelines engine backfire (cont’d) 6. Antipollution system failed. – seek service from an authorized can-am dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement. Please refer to the us epa emissions-related warranty contained herein for informa...

  • Page 140

    Troubleshooting guidelines vehicle cannot reach full speed (cont’d) 4. Cvt dirty or worn, including belt. – contact an authorized can-am dealer. Transmission lever is hard to move 1. Transmission gears are in a position that prevents the transmission lever engagement in a different selection. – rock...

  • Page 141: Warranty

    Warranty ______________ 139.

  • Page 142: Can-Am

    Brp limited warranty usa and canada: 2016 can-am ® atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2016 can-am atv sold by authorized can-am atv dealers (as hereinafter defined) in the united states of america (“usa”) and in canada from defects in mat...

  • Page 143

    – damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the can-am atv operator’s guide; – damage resulting from accident, submersion, fire, theft, vandalism or any act of god; – operation with fuels, oils or lu...

  • Page 144: 7) What Brp Will Do

    6) what to do to obtain warranty coverage the customer must cease using the can-am atv upon the appearance of an anom- aly. The customer must notify a servicing brp dealer within three (3) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportu...

  • Page 145: 8) Supplier Warranties

    8) supplier warranties a gps receiver may be supplied by brp as standard equipment on certain 2016 can-am atv's. The gps receiver is covered under the limited warranty issued by the gps receiver’s manufacturer and is not covered under this limited warranty. Please contact the following distributors ...

  • Page 146: 10) Consumer Assistance

    10) consumer assistance in the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer's service manager or owner. If the issue has not yet bee...

  • Page 147

    Us epa emission-related warranty bombardier recreational products inc. (“brp”)* warrants to the ultimate pur- chaser and each subsequent purchaser that this new vehicle, including all parts of its exhaust emission control system and its evaporative emission control system, meets two conditions: 1. I...

  • Page 148: Components Covered

    Components covered the emission-related warranty covers all components whose failure would in- crease an engine’s emissions of any regulated pollutant, including the following listed components: 1. For exhaust emissions, emission-related components include any engine parts related to the following s...

  • Page 149: Limited Applicability

    4. Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without signifi- cantly degrading engine/equipment performance. Limited applicability as a certifying manufacturer, brp may deny emission-related warranty cla...

  • Page 150: Can-Am

    Brp international limited warranty: 2016 can-am ® atv 1) scope of the limited warranty bombardier recreational products inc. (brp)* warrants its 2016 can-am atv sold by can-am atv distributors or dealers authorized by brp to distribute can-am atvs ("can-am atv distributor/dealer") outside of the uni...

  • Page 151

    3) exclusions – are not warranted the following are not warranted under this limited warranty under any circum- stances: – normal wear and tear; – routine maintenance items, tune ups, adjustments; – damage caused by negligence or failure to provide proper maintenance and/or storage, as described in ...

  • Page 152: Under This Warranty

    Would contravene that law, or cause any part of these terms and conditions to be void. The benefits given to you under this limited warranty are in addition to other rights and remedies that you have under australian law. Our goods come with guarantees that cannot be excluded under the australian co...

  • Page 153: 7) What Brp Will Do

    7) what brp will do to the extent permitted by law, brp’s obligations under this warranty are lim- ited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine can-am atv parts without charge for parts and labour...

  • Page 154

    For all other countries, please contact your local can-am atv distributor/dealer (visit our website at www.Brp.Com for contact information), or contact our north american office at: bombardier recreational products inc. Customer assistance center 75 j.-a. Bombardier street sherbrooke qc j1l 1w3 cana...

  • Page 155: Can-Am

    Brp limited warranty for the european economic area, the commonwealth of the independent states and turkey: 2016 can-am ® atv 1) scope of the limited warranty bombardier recreational products inc. (brp)* warrants its 2016 can-am atvs sold by distributors or dealers authorized by brp to distribute ca...

  • Page 156

    3) exclusions – are not warranted the following are not warranted under this limited warranty under any circum- stances: – normal wear and tear; – routine maintenance items, tune ups, adjustments; – damage caused by negligence or failure to provide proper maintenance and/or storage, as described in ...

  • Page 157: Under This Warranty

    5) conditions to have warranty coverage this warranty coverage is available only if each of the following conditions has been fulfilled: – the 2016 can-am atv must be purchased as new and unused by its first owner from a can-am atv distributor/dealer authorized to distribute can-am atvs in the count...

  • Page 158: 8) Transfer

    In the event that service is required outside of the eea, cis or turkey, the owner will bear responsibility for any additional charges due to local practices and conditions, such as, but not limited to, freight, insurance, taxes, license fees, import duties, and any and all other financial charges, ...

  • Page 159

    For scandinavian countries, please contact our finland office: brp finland oy service department isoaavantie 7 fin-96320 rovaniemi finland tel.: + 358 16 3208 111 you can find your can-am distributor/dealer's coordinates on www.Brp.Com. * in the eea, products are distributed and serviced by brp euro...

  • Page 160

    Additional terms and conditions for france only the following terms and conditions are applicable to products sold in france only: the seller shall deliver goods that are complying with the contract and shall be re- sponsible for defects existing upon delivery. The seller shall also be responsible f...

  • Page 161: Customer

    Customer information ______________ 159.

  • Page 162: Privacy Information

    Privacy information brp wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, brp and its affiliates may use its customer list to distribute marketing and promotional information about brp and related products. To exercise your right to cons...

  • Page 163

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to no- tify brp by either: – mailing one of the change of address cards on the following pages – notifying an authorized can-am dealer. In case of change of ownership, please join a proof that the...

  • Page 164: This Page Is

    Change of address/ownership this page is intentionally blank 162 ______________.

  • Page 165

    Change of address/ownership ______________ 163.

  • Page 166: This Page Is

    Change of address/ownership this page is intentionally blank 164 ______________.

  • Page 167

    Change of address/ownership ______________ 165.

  • Page 168: This Page Is

    Change of address/ownership this page is intentionally blank 166 ______________.

  • Page 169: Notes

    Change of address/ownership notes ______________ 167.

  • Page 170: Notes

    Change of address/ownership notes 168 ______________.

  • Page 171: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly if you fail to take proper precautions, even during routine maneuvers such as turning and driving on hills or over obstacles. For your safety, understand and follow all the warnings contained in this operator...

  • Page 172: Warning

    Original instructions warning this vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Severe injury or death can result if you do not follow thes...