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- DAELIM
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- B-BONE
- Owner's Manual
DAELIM B-BONE Owner's Manual
Summary of B-BONE
Page 1
Om70-0812-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.
Page 2: Important Notice
Welcome thank you for purchasing an daelim vehicle. We hope you enjoy safe riding. Operator and passenger this motorcycle is designed to carry the operator and one passenger. Attempting to change the pre-set maximum speed may cause danger and will void the daelim warranty. On-road use this motorcycl...
Page 3: Contents
Specification operation instruction safety precautions prior to starting vehicle for safe driving operation correct attire modification attachment muffler parts location meter reading and usage meter warning and indicator lamps malfunction indicator lamp switch operation main switch start button hea...
Page 4
Maintenance maintenance schedule maintenance precautions replenishing front / rear brake fluid brake hose, pipe leakage, damage, assembly state front brake pad wear changing engine oil transmission oil inspection tire pressure inspection battery inspection fuse replacement air cleaner element inspec...
Page 5: Specification
3 specification length×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type 1,910×750×1,090 1,360 126 755 130 2 124.9 56.0×50.7 start motor cvt ignition system battery ...
Page 6: Operation Instruction
This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ● the photographs and drawings shown in this manual may diffe...
Page 7
● do not operate this vehicle with more than 2 persons ● this vehicle is designed to carry an operator and one passenger. ● performing daily inspection. ● putting on protective gears. (helmet, glove, goggles, etc.) ● bring the driver’s licence. ● determinating the path to the desired destination. ● ...
Page 8
6 operation ● gasoline is extremely flammable. Avoid fire in the work place, also paying particular attention to spark. Furthermore the evaporated(gasified) gasoline is highly explosive. ● make sure to stop engine and stay away from fire when fueling. ● operators should naturally fix bodies to keep ...
Page 9
7 ● be sure to wear helmet and gloves at all time for seafty. ● wear shirts or jackets with tight in the wheel driving. Otherwise it can be caught in the wheel to cause serious damage by overturn of vehicle. ● many automobile/motorcycle accidents happen because the automobile driver does not “look” ...
Page 10
8 ● except designated attachment by daelim motor co., ltd., don't attach any extra lighting device, because it may cause an early discharging of battery. ● carefully inspect the accessory to make sure it does not obscure any lights, reduce ground clearance and banking angle, or limit suspension trav...
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Direction indicator lamp 9 parts location headlight dimmer switch horn button fuel gauge (eu2 : no fuel gauge) headlight switch odometer malfunction indicator lamp passing switch speedometer rear brake lever rear view mirror winker switch starter button high beam indicator front brake lever (eu2 : f...
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10 parts location fuel filler rear winker rear mud gauard muffler brake caliper brake disk battery cover rear tire rear wheel seat rear view mirror front brake lever speedo meter front winker front fender front tire front wheel.
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11 parts location headlight front cushion radiator side stand main step bar pillion step bar main stand brake disk brake caliper seat rear brake lever rear winker rear cushion tail light air cleaner.
Page 14
12 the fuel meter indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area. Fuel tank capacity : 7.1 ℓ ℓ((e eu u2 2 ::6 6..8 8ℓ ℓ)) reserve fuel capacity : 1.2 ℓ ℓ indicates driving speed. Keep the law spe...
Page 15
13 the engine will start when the main switch is on, the brake is pressed and the start button is pushed. Main switch switch operation main switch 1. On.... Starts engine. Key can not be pulled out. 2. Off....Stops engine. Key can be placed in or taken out of the main switch. 3. Lock....Locks handle...
Page 16
14 put main switch key in “on” position and turn on headlight switch. High beam or low beam can be operated by the use of dimmer switch. High beam ...... Used when needing extra light. Low beam ...... Used when other vehicles are present, in the city, etc. When this switch is pressed, the headlight ...
Page 17
15 winker switch if this switch is turned on when the main switch is in an on position, the winker will operate. ⇨ (r)....Used when making a right turn. ⇦ (l)....Used when making a left turn. The horn will sound if the horn button is pressed when the main switch is in an on position. Horn button hor...
Page 18
16 to lock the steering, turn the handlebars all the way to the left, turn the key to lock while pushing in. Remove the key. To unlock the steering, turn the key to the off position. ● the seat automatically locks when the seat is pushed in its downward position, ● lightly pull upward on the seat to...
Page 19
17 correct driving operation ● make sure to check the oil, gasoline, etc., before starting the engine. ● please ensure that the main stand is in a down position when starting the engine. ● drive with care for both safety reasons and longer vehicle life. ● for 1 month (or 1,000km) after pur- chasing ...
Page 20
Caution ● do not keep the statter button pressed for more than 5 seconds at a time. Release the starter button for approximately 10 seconds before pressing it again. ● keep holding rear brake until start. ● exhaust has contains harmful subs- tance such as carbon monoxide. Start engine in well-ventil...
Page 21
19 fold the main stand. ● push the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation. Get on the vehicle. ● mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet p...
Page 22
20 ● before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Of the throttle grip.> ● if the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, the throttle grip need to be rota...
Page 23
21 suddenly applied and the handle bars should never be suddenly turned.> ● sudden braking or turning can cause the vehicle to slide and tip over. ● it is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easily. Taken during rain...
Page 24
22 after the vehicle has come to a complete stop. ● return the winker switch to the center position and turn the main switch to off. This will turn the engine off. Dismount on the left side and lower the main stand on a flat surface. ● be sure to park in an area that is free of traffic. Also, the ve...
Page 25
23 self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a d...
Page 26
24 lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system. Brake lever free play: 10~20mm this is checked by placing the vehicle on its main ...
Page 27
25 check tire tread and sides for cracks and damage. Check tire tread for signs of abnormal wear. Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire. ●check the wear indicator (wear limit marking) to see if there is an insufficient amount of tread remaining. ...
Page 28
26 check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ● place the main switch to “on” position. ● if the fuel meter needle indicates e mark (red portion), fill fuel tank with gasoline as soon as possible. Reserve fuel capacity : 1.2 ℓ ● open the key cover on...
Page 29
27 the oil level must be maintained between the upper and lower level marks on the sight-glass. ● stand the motorcycle on the main stand on level ground. ● start the engine and let it idle for approximately 2~3 minutes. ● check the engine oil level. ● if required, add the specified oil. Do not overf...
Page 30
Bulb replacement method caution ● care is to be taken to avoid leaving fingerprints on a headlight bulb. Failing to observe this may cause early damage of the headlight bulb resulted from concentration of heat. ● be sure to wear clean gloves when replacing a bulb. If touched to it with bare hands, c...
Page 31
29 perform the self inspections before operation at each scheduled maintenance period. I : inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean maintenance schedule maintenance i i i i i i i i i i r r r r i i i i i r r r r r r r r r r c c c c c r r r i i i i...
Page 32
30 item ★ ★ ★ ★★ ★ ★ ★★ ★★ ★★ ★★ ★★ frequency odometer reading(note 1) remark notes : (1) at higher odometer readings(16,000km), repeat at the frequency interval established here. (2) service more frequently when riding in unusually wet or dusty areas. (3) replace every 2 years, or at indicated odom...
Page 33
31 the following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. ● check that the fluid level is above the lower level mark with the motor- cycle in an upright position. ● brake fluid m...
Page 34
Brake hose, pipe leakage, damage, assembly state front brake pad wear warning ● check to see if the pad out of the standard. If the pad exceed the breaking point, it may cause severe injury or death due to reduced braking efficiency and possible loss of braking ability. 32 visually check for fluid l...
Page 35
Upper level middle level lower level 33 when the engine oil is contaminated, the life of engine will be remarkably shortened. Keep the proper oil level, kind and replacing period. ● place the vehicle on a flat surface, and idle (warm up) the engine 2~3 minutes. ● stop the engine, separate the oil le...
Page 36
34 ● start the engine and let it idle for a few minutes. ● stop the engine and put the motorcycle on its mainstand on level ground. ● check to see if transmission oil leaks out of the transmission case. ● fill the recommended oil when you need. Recommended oil : sae80w-90 oil capacity : 0.15 l check...
Page 37
Check the tire pressure using a tire gauge. Check tire pressure when the tires are cool. When removing the pillion seat and open the battery box cover, you can find the battery. If the battery terminal is polluted or in-rust, separate battery and clean it. ● battery terminal in rust with white powde...
Page 38
36 turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into a fuse with same capacity. ● fuse is installed in fuse box around the battery. ● to change a fuse, first take off fuse cover. Then, remove the disconnected fuse, and insert the reserved fuse wit...
Page 39
37 ① loosen the 6 washer screws and 1 flange bolt, and remove the tube clip and air cleaner case cover. ② inspect the air cleaner element. ③ if the air cleaner element is excessively dirt or damaged, replace it with a new one. Caution ● do not use screw driver or other metal parts to remove the fuse...
Page 40
38 a rubber boots is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable. When washing the vehicle, do not directly spray water on to the rubber boots or scrub it with brush. Use a dry cloth to clean this area. Check the i...
Page 41
● clean plug with plug cleaner. ● check electrode for wear and corrosion. If the ends become round, replace it with a new one. ● check the plug gap using a feeler gauge. ● tighten with hands until the plug washer touches cylinder head. ● if new plug is installed, turn 1/2 and tighten using a plug wr...
Page 42
Cleaning 40 ● erect main stand and place vehicle in upright position on level ground. ● check the spring for damage or loss of tension and the side stand assembly for freedom of movement. ● check the side stand ignition cut-off system; ① put the side stand up. ② start the engine. ③ lower the side st...
Page 43
41 ● to preserve the finish of metal parts and paintwork, wash and clean your motorcycle at regular intervals, anyway according to the road conditions you ride in. ● especially during winter period through road salt a continuous cleaning of the vehicle is necessary so that remove the road salt. Use ...
Page 44
42 ● the frame number is stamped on the front central part of the frame. ● the engine number is stamped on the upper part of the right crankcase. ● the frame and engine numbers will be used as the basis of recovering the vehicle when is stolen. ● record the frame and engine numbers along with the ve...
Page 45
43 the appropriate driving position is most important thing to driving safely. ① eyes : - look at the front direction widely. ② shoulders : - relieve the tension. ③ arms : - relieve the tension and bend arms to inside and let them act as the spring. ④ hands : - grip the handle the position away from...
Page 46
44 ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive ex...
Page 47
45 prior to starting always look around to avoid accident. ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting caution ● return the side stand to its original position. Ke...
Page 48: Turning Method
46 the basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the cur...
Page 49
47 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, s...
Page 50
48 this is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. How...
Page 51
49 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle. Prec...
Page 52: Braking Method
50 ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of bra...
Page 53
51 ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...
Page 54: Wiring Diagram (Euro-2)
52 wiring diagram (euro-2).
Page 55: Wiring Diagram (Euro-3)
53 wiring diagram (euro-3).
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2008. 12 printed 2008. 12 publication no copy.
Page 68: Owner S Manual
Om70-0812-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.