DAELIM S2-125 Owner's Manual

Other manuals for S2-125: Service Manual, Service Manual

Summary of S2-125

  • Page 1

    Om51-0409-01e head office (factory) http://www.Daelimmotor.Com #58, sung san-dong, chang won, kyungnam, korea tel : (82-55) 239-7000 / fax : (82-2) 467-9997.

  • Page 2: Important Notice

    O ow wn neer r’ ’ss m maan nu uaall 9. 2004 printed 9. 2004 publication n no o c co op py y ●operator and passenger this motorcycle is designed to carry the operator and one passenger. ●on-road use this motorcycle is designed to be used only on the road. ●read this owner's manual carefully pay speci...

  • Page 3: Contents

    Specification · ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· ·· · operation instruction ···························· safety precautions ································ prior to starting vehicle ··························· operation ··········...

  • Page 4

    Maintenance ········································ maintenance schedule ······························· maintenance precautions ···························· brakes ············································· brake hose, pipe leakage, damage, assembly state ······· brake pad wear ················...

  • Page 5: Specification

    3 specification length ×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type 2,110 ×745×1,356 1,481 121 760 141 2 oil cooled/air cooled 4 stroke 4valve 124.9 56 ×50.7 s...

  • Page 6: Operation Instruction

    This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●the photographs and drawings shown in this manual may differ...

  • Page 7

    ●read user's manual carefully. ●conduct maintenance checks prior to operation. ●always maintain vehicle in clean status and carry out specified maintenance checks. ●make sure to stop engine and stay away from fire when fueling. ●exhaust gas contains harmful substance such as carbon monoxide. Start e...

  • Page 8

    ●always make sure to wear helmet for safety. Wear gloves and safety goggles. ●do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever or by the rotating part of drive chain. ●many automobile/motorcycle accidents happen because the automobile driver ...

  • Page 9

    ●when carrying cargo, you must keep in mind that operating the motorcycle, especially when turning, will be different. ●make sure not to overload the motorcycle with goods as this can make the motorcycle unstable during operation. ●modification of vehicle structure of function deteriorates manipulat...

  • Page 10

    8 parts location pillion step rear brake disk muffler battery bag holder fuse fr. Brake lever rear view mirror tire.

  • Page 11

    9 parts location headlight fr. Fender fr. Cushion side stand side stand switch main stand fr. Brake disk brake caliper rr. Brake lever fuel tank lid main seat pillion seat rear combi. Light air cleaner.

  • Page 12

    Indicates driving speed. Maintain legal speed limits to ensure safe operation. Indicates total distance in kilometers travelled by the vehicle. The fuel meter indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in th...

  • Page 13

    1. On.... Starts engine. Key can not be pulled out. 2. Off....Stops engine. Key can be placed in or taken out of the main switch. 3. Lock....Locks handle bars. Key can be placed in or taken out of the main switch. 4. Open....When seat lock is released, key returns to its original position(off). Key ...

  • Page 14

    The engine is started pressing this button when pressed in a state where the main switch key is placed to an on position and the brake lever is pulled. Put main switch key in “on” position and turn on headlight switch. High beam or low beam can be operated by the use of dimmer switch. High beam .......

  • Page 15

    If this switch is turned on when the main switch is in an on position, the winker will operate. (r)....Used when making a right turn. (l)....Used when making a left turn. The horn is sounded if the horn button is pressed when the main switch is in an on position. Push the button 2~3 times when you n...

  • Page 16

    To lock the steering, turn the handlebars all the way to the left, turn the key to lock while pushing in. Remove the key. To unlock the steering, turn the key to the off position. ●the seat automatically locks when the seat is pushed in its downward position, ●lightly pull upward on the seat to make...

  • Page 17

    15 ●there is a trunk under the seat. ●the seat is opened to gain access to the trunk by using the main switch key on the seat lock. ●the lamp inside the trunk will be turned on if the seat is opened. Trunk maximum load:10kg ●there is a document storage area on the bottom of the seat. ●store the owne...

  • Page 18

    16 ●make sure to check the oil, gasoline, etc., before starting the engine. ●please ensure that the main stand is in a down position when starting the engine. ●drive with care for both safety reasons and longer vehicle life. ●for 1 month (or 1,000km) after pur- chasing the vehicle, drive moderatly a...

  • Page 19

    17 lock the rear wheel. Turn the main switch to an on position. Start engine with cell button. ●press the starter button without rotating the starter grip (opening the throttle). ●if the engine is hot and does not start after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1...

  • Page 20

    ●it is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole). When this happens, do not rotate the t...

  • Page 21

    Fold the main stand. ●push the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation. Get on the vehicle. ●mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet plante...

  • Page 22

    ●before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Speed is controlled by the operation of the throttle grip. ● if the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, t...

  • Page 23

    The brakes should never be suddenly applied and the handle bars should never be suddenly turned. ●sudden braking or turning can cause the vehicle to slide and tip over. ●it is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easi...

  • Page 24

    After the vehicle has come to a complete stop. ●return the winker switch to the center position and turn the main switch to off. This will turn the engine off. Dismount on the left side and lower the main stand on a flat surface. ●be sure to park in an area that is free of traffic. Also, the vehicle...

  • Page 25

    Self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a dail...

  • Page 26

    ●check areas which caused for concern when last operating the vehicle. ●if happened, contact authorized maintenance shops for necessary inspection and repairs. Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or ...

  • Page 27

    Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ●place the main switch to “on” position. ●if the fuel meter needle indicates e mark (red portion), fill fuel tank with gasoline as soon as possible. Reserve fuel capacity : 2.8 ℓ ●open the key cover on fuel ...

  • Page 28

    26 cracks abnormal wear check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the app...

  • Page 29

    27 check the engine oil level each day before riding the motorcycle. The oil level must be maintained between the upper and lower level marks on the sight-glass ●stand the motorcycle on the main stand on level ground. ●start the engine and let it idle for approximately 2~3 minutes. ●check the engine...

  • Page 30

    Turn a main switch “on”. Check the lamp for proper operation (front/rear and right/left) and sound by operating the switch, and also a lens for damage or contamination. Turn a main switch “on”. Check a stop lamp for proper operation by operating the front wheel and the rear wheel brakes, and also a ...

  • Page 31

    (4) disassemble a headlight socket by pulling it out. (5) disassemble the rubber cover. (6) loosen the steel wire, and disassemble the head light bulb. Headlight bulb: 12v 55w(h7) (7) replace with new bulb. Apply reverse order of disassembly for assembly. ●adjust headlight lumination angle by turnin...

  • Page 32

    Front winker bulb (1) loosen tapping screw to disassemble a winker lens. (2) press a bulb with a light force and rotate it to counterclockwise to disassemble it. (3) replace it with new bulb. Apply reverse order of disassembly for assembly. Front winker bulb: 12v 10w rear winker bulb (1) loosen two ...

  • Page 33

    31 ●the required maintenance schedule specifies how often you should have your motorcycle served, and what things need attention. It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control performance. ●these instructions are b...

  • Page 34

    32 perform the self inspections before operation at each scheduled maintenance period. I: inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean maintenance schedule i i i i i r r r r r i i i i i i r r r r i i i i i i i i i i r r r r r r r r r r c c c c c r r ...

  • Page 35

    33 item ★ ★ ★ ★ ★ ★ ★★ ★★ frequency odometer reading(note 1) remark notes : (1) at higher odometer readings, repeat at the frequency interval established here. (2) service more frequently when riding in unusually wet or dusty areas. (3) replace every 2 years, or at indicated odometer interval, which...

  • Page 36

    34 the following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. Both the front and rear brakes are the hydraulic disk type. As the brake pads wear, the brake fluid level drops. There a...

  • Page 37

    35 ●check that the fluid level is above the lower level mark with the motorcycle in an upright position. ●brake fluid must be added to the reservoir whenever the fluid level begins to reach the lower level mark. 1. Remove the wind screen. 2. Clean dust and other foreign materials around reserve tank...

  • Page 38

    36 visually check for fluid leaks or damage and, using a spanner, check joints and clamps for clearance. Also, check hose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving. Brake pad wear depends upon the severity of usage, the...

  • Page 39

    37 when the engine oil is contaminated, the life of engine will be remarkably shortened. Keep the proper oil level, kind and replacing period. ●place the vehicle on a flat surface, and idle (warm up) the engine 2~3 minutes. ●stop the engine, separate the oil level gauge, place a vessel under the eng...

  • Page 40

    ●start the engine and let it idle for a few minutes. ●stop the engine and put the motorcycle on its mainstand on level ground. ●check to see if transmission oil leaks out of the transmission case. ●fill the recommended oil when you need. Recommended oil : sae80w-90 check to see if transmission oil l...

  • Page 41

    39 ① raise the front wheel off the ground by placing a support block under the engine. ② loosen the oval screw and remove the speedometer cable. ③ remove the front caliper assembly from the front fork by removing the fixing bolts. ④ loosen the axle nut. ⑤ withdraw the front wheel axle and remove the...

  • Page 42

    ① set vehicle on main stand in upright position on the ground. ② remove the muffler. ③ remove the rear caliper assembly from the rear swing arm by removing the 2 fixing bolts. ④ remove the special bolt of rr. Cushion securing the rr.Swing arm and pull it up. ⑤ lossen the axle nut and remove the rr.S...

  • Page 43

    41 if electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ●remove the spark plug cap. ●clean around the plug. ●using a plug wrench, remove the plug. ●clean plug with plug cleaner. ●check electrode for wear and corrosion. If the ends become r...

  • Page 44

    42 when removing the pillion seat and open the battery box cover, you can find the battery. If the battery terminal is polluted or in-rust, separate battery and clean it. ●battery terminal in rust with white powder should be cleaned with warm water. ●in case of serious rust of battery terminal, disa...

  • Page 45

    43 turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into a fuse with same capacity. ●fuse is installed in fuse box around the battery. ●to change a fuse, first take off fuse cover. Then, remove the disconnected fuse, and insert the reserved fuse with ...

  • Page 46

    44 connect the white colored coupler only. ① loosen the 6 washer screws and 1 flange bolt, and remove the tube clip and air cleaner case cover. ② inspect the air cleaner element. ③ if the air cleaner element is excessively dirt or damaged, replace it with a new one. Air cleaner element inspection co...

  • Page 47

    45 ●erect main stand and place vehicle in upright position on level ground. ●check the spring for damage or loss of tension and the side stand assembly for freedom of movement. ●check the side stand ignition cut-off system; ① put the side stand up. ② start the engine. ③ lower the side stand. The eng...

  • Page 48

    46 ●make sure to stop the engine prior to car washing. ●be careful not to allow water to enter the muffler during the washing.Water inside the muffler may cause an improper engine starting or rust occurrence. ●do not let water get inside the braking system during the washing, as water inside the bra...

  • Page 49

    47 ●remove the battery. Store in an area protected from freezing temperatures and direct sunlight. Slow charge the battery once a month. ● w ash and dry the motorcycle. Wax all painted surfaces. ●inflate the tires to their recommended pressures. Place the motorcycle on blocks to raise both tires off...

  • Page 50

    48 ●the frame number is stamped on the front central part of the frame. ●the engine number is stamped on the lower part of the left crankcase. ●the frame and engine numbers will be used as the basis of recovering the vehicle when is stolen. ●record the frame and engine numbers along with the vehicle...

  • Page 51: Safe Driving

    49 ● performing daily inspection ● putting on the protective gears (helmet, glove, goggles, etc.) ● bringing the driver's licence ● determinating the path to the desired destination preparation before driving safe driving fuel, protective gears perfo rm ing daily inspection driver's licen ce.

  • Page 52

    50 the appropriate driving position is most important thing to driving safely. ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the ins...

  • Page 53

    51 taking pose of fellow passenger ① hands: hold the rear grip. ② feet and knees: put the feet on pillion step, and adhere the knees closely to body. ② ① warning ●if the fellow passenger doesn’t hold the rear grip or put the step on the pillion step, it may lead death or serious injury due to fallin...

  • Page 54

    52 ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive ex...

  • Page 55

    53 prior to starting always look around to avoid accident. ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting caution ●return the side stand to its original position. Kee...

  • Page 56: Turning Method

    54 the basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the cur...

  • Page 57

    55 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, s...

  • Page 58

    56 this is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. How...

  • Page 59

    57 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle. Prec...

  • Page 60: Braking Method

    58 ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of bra...

  • Page 61

    59 ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...

  • Page 62: Wiring Diagram

    60 wiring diagram.

  • Page 63

    Memo :.

  • Page 64

    Memo :.

  • Page 65: Important Notice

    O ow wn neer r’ ’ss m maan nu uaall 9. 2004 printed 9. 2004 publication n no o c co op py y ●operator and passenger this motorcycle is designed to carry the operator and one passenger. ●on-road use this motorcycle is designed to be used only on the road. ●read this owner's manual carefully pay speci...

  • Page 66

    Om51-0409-01e head office (factory) http://www.Daelimmotor.Com #58, sung san-dong, chang won, kyungnam, korea tel : (82-55) 239-7000 / fax : (82-2) 467-9997.