E-Z-GO TERRAIN 1000 Owner's Manual

Other manuals for TERRAIN 1000: Owner's Manual, Owner's Manual
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Summary of TERRAIN 1000

  • Page 1

    623528 owner’s guide issued july 2011 revised june 2015.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehi...

  • Page 3: Foreword

    Page i foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Owner’s guide 48 v electric powered vehicle terrain 1000 starting model year 2012 never modify the vehicle in any way that will alter the...

  • Page 4: Foreword

    Foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page ii this vehicle has been designed and manufactured in the united states of america (usa). The standards and specifications listed in the fo...

  • Page 5: Table of Contents

    Page iii table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Section page no. Safety..........................................................................................................

  • Page 6: Table of Contents

    Page iv table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 7: Safety

    1 - 1 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 title page no. Safety........................................................................................................................

  • Page 8: Safety

    1 - 2 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.

  • Page 9: Safety

    1 - 3 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 safety for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand...

  • Page 10: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 4 1 this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence ...

  • Page 11: Safety

    1 - 5 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 refer to general specifications for vehicle seating capacity. With electric powered vehicles, be sure that all electrical accessories are ...

  • Page 12: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 6 1 • support the vehicle using wheel chocks and jack stands, never get under a vehicle that is supported by a jack, lift the vehicle in accor...

  • Page 13: Safety

    1 - 7 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 labels and pictograms 601781 off on 74322g01 71489g01 28203g01 28203-g01 p f r f n p p 601781 warning windshields do not provide protectio...

  • Page 14: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 8 1 warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drugs or alcohol max 14û / 25...

  • Page 15: Safety

    1 - 9 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 p p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery do not connect positive ba...

  • Page 16: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 10 1 keep arms and legs within vehicle f to operate vehicle in forward: q turn key to on q move direction selector to forward q depress accele...

  • Page 17: Notes:

    1 - 11 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Safety 1.

  • Page 18: Safety

    1 - 12 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.

  • Page 19: General Specifications

    2 - 1 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 title page no. Terrain 1000 vehicle specifications...........................................................................

  • Page 20: General Specifications

    2 - 2 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.

  • Page 21: General Specifications

    2 - 3 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 model: terrain 1000 type: electric powered truck model year: 2012 part no: 618858 precision drive system™ (pds): factory p...

  • Page 22: General Specifications

    General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 4 2 terrain 1000 111.5 in (283.0 cm) 77.0 in (196.0 cm) front 38.0 in (97.0 cm) rear 38.5 in (98.0 cm) 10.5 in (27.0 cm) 36.0 ...

  • Page 23: General Specifications

    2 - 5 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 turning clearance diameter terrain 1000 22.0 ft (6.7 m) recommended max ramp grade 25% or 14 o max recommended max side ti...

  • Page 24: General Specifications

    2 - 6 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.

  • Page 25: Introduction

    3 - 1 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 title page no. Features................................................................................................................

  • Page 26: Introduction

    3 - 2 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.

  • Page 27: Introduction

    3 - 3 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 features general information if the vehicle is equipped with factory installed custom accessories, some accessories remain operation...

  • Page 28: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 4 3 depressing the accelerator inadvertently will release the park brake and will cause the vehicle to move which could cause severe inj...

  • Page 29: Introduction

    3 - 5 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 6. Horn the horn button is located on the driver’s side floorboard; depressing the button will sound the vehicle’s horn. 7. Front se...

  • Page 30: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 6 3 before attempting to tow vehicle, move the run-tow/maintenance switch to the ‘tow/maintenance’ position. Failure to do so will damag...

  • Page 31: Introduction

    3 - 7 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 with the switch in ‘tow/maintenance’ position: • the controller is deactivated • the electronic braking system is deactivated which ...

  • Page 32: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 8 3 20. Manual lift bed operation exercise caution while operating the manual lift bed to ensure the bed is not released during lift- in...

  • Page 33: Notes:

    3 - 9 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Introduction 3.

  • Page 34: Introduction

    3 - 10 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.

  • Page 35: Operating Procedures

    4 - 1 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 title page no. Serial number location .........................................................................................

  • Page 36: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 2 4 serial number location the serial number and manufacture date code plates are on the vehicle. One (part c) is placed on the ...

  • Page 37: Operating Procedures

    4 - 3 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 before initial use read, understand and follow the safety label on the instrument panel. Be sure you understand how to opera...

  • Page 38: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 4 4 proper charger installation portable chargers are shipped with the vehicle. Prior to vehicle or charger operation, chargers ...

  • Page 39: Operating Procedures

    4 - 5 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 if vehicle is to be charged with a non e-z-go charger, refer to the instructions supplied with the charger. Plastic loadbed ...

  • Page 40: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 6 4 to lower the manual lift bed, grasp the bed handle and lower the bed to the rest position. Be sure hands are not trapped by ...

  • Page 41: Operating Procedures

    4 - 7 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 never drive vehicle up, down, or across an incline that exceeds 14° (25% grade). To reduce the possibility of severe injury ...

  • Page 42: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 8 4 the pedal-up braking will slow the vehicle (the warning beeper will not sound) until either the vehicle speed is reduced to ...

  • Page 43: Operating Procedures

    4 - 9 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 the controller can be put in diagnostic mode by the technician and the controller will report the failure mode. Starting and...

  • Page 44: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 10 4 some pds models are equipped with a feature (pedal-up braking) which slows the vehicle’s speed when the accelerator pedal i...

  • Page 45: Notes:

    4 - 11 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Operating procedures 4.

  • Page 46: Operating Procedures

    4 - 12 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4.

  • Page 47: Maintenance

    5 - 1 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 title page no. Vehicle cleaning and care ...............................................................................................

  • Page 48: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 2 5 title page no. Lubrication..............................................................................................................

  • Page 49: Maintenance

    5 - 3 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Maintenance 5.

  • Page 50: Maintenance

    5 - 4 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.

  • Page 51: Maintenance

    5 - 5 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehicle damage, read and understand all inst...

  • Page 52: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 6 5 common sense operation to prevent severe injury or death, observe the following: never transport loaded firearms on or in vehicle che...

  • Page 53: Maintenance

    5 - 7 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 repair some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the pos...

  • Page 54: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 8 5 wheels and tires a tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall. ...

  • Page 55: Maintenance

    5 - 9 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 wheel installation to reduce the possibility of component damage, do not tighten lug nuts to more than 85 ft. Lbs. (115 nm) torque. I...

  • Page 56: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 10 5 light bulb replacement to reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry...

  • Page 57: Maintenance

    5 - 11 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 if the vehicle battery has become discharged, it must be charged using a 12 volt charger that is rated at 10 amps or less. Read and ...

  • Page 58: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 12 5 if the vehicle is to be transported at highway speeds, the sun top must be removed and the seat bottom secured. When transporting ve...

  • Page 59: Maintenance

    5 - 13 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 routine maintenance to prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe d...

  • Page 60: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 14 5 remove the dipstick and wipe off the entire area with a lint free cloth. Insert the dipstick fully into the dipstick hole and remove...

  • Page 61: Maintenance

    5 - 15 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 the selection of oil is dependent upon the service that the vehicle will perform. Most vehicles require 10w-30 oil, whereas vehicles...

  • Page 62: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 16 5 inspect the filter. Make sure the ‘o’ ring is not left on the engine surface. Be careful of hot oil when drained. It may be hot enou...

  • Page 63: Maintenance

    5 - 17 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 as a final check, check the oil level again with the vehicle on level ground. Like all liquids, oil increases in volume when warm. T...

  • Page 64: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 18 5 tighten the starter/generator pivot bolt. Battery cleaning to reduce the possibility of damage to vehicle or floor, neutralize acid ...

  • Page 65: Maintenance

    5 - 19 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 brakes to reduce the possibility of severe injury or death, always evaluate pedal travel before operating a vehicle to verify some b...

  • Page 66: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 20 5 the vehicle should stop aggressively. The wheel brakes may or may not lock. Observe the vehicle stopping location or measure the veh...

  • Page 67: Maintenance

    5 - 21 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 air cleaner inspection and replacement the air cleaner unit on the vehicle is a dry unit. Do not use oil on the filter element or an...

  • Page 68: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 22 5 lubrication do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease sea...

  • Page 69: Maintenance

    5 - 23 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 prolonged storage to reduce the possibility of severe injury or death resulting from a possible explosion: do not handle fuel in an ...

  • Page 70: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 24 5 periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedule but not described in ...

  • Page 71: Maintenance

    5 - 25 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 fuel system check for leaks at tank, cap, system lines, filters, pump, carburetor check system lines for cracks/deterioration thrott...

  • Page 72: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 26 5 capacities and replacement parts hardware periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tig...

  • Page 73: Maintenance

    5 - 27 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Maintenance 5.

  • Page 74: Maintenance

    5 - 28 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.

  • Page 75: Appendix A

    A - 3 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Declaration of conformity.

  • Page 76: Appendix A

    Appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. A - 4 declaration of conformity (continued).

  • Page 77: Notes:

    A - 5 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Appendix a.

  • Page 78: Appendix A

    A - 6 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 80

    Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron inc. Technical communications department e-z-go division of textron inc., 1451 marvin griffin road, augusta, georgia 30906 - 3852 usa service parts manuals, as well...