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E-Z-GO TERRAIN 1000 Owner's Manual

Other manuals for TERRAIN 1000: Owner's Manual, Owner's Manual
Manual is about: Owner Manual

Summary of TERRAIN 1000

  • Page 1

    623528 owner’s guide issued july 2011 revised june 2012.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehi...

  • Page 3: Foreword

    Page i foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Owner’s guide 48 v electric powered vehicle terrain 1000 starting model year 2012 never modify the vehicle in any way that will alter the...

  • Page 4: Foreword

    Foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page ii this vehicle has been designed and manufactured in the united states of america (usa). The standards and specifications listed in the fo...

  • Page 5: Table of Contents

    Page iii table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Section page no. Safety..........................................................................................................

  • Page 6: Table of Contents

    Page iv table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 7: Safety

    1 - 1 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 title page no. Safety........................................................................................................................

  • Page 8: Safety

    1 - 2 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.

  • Page 9: Safety

    1 - 3 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 safety for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand...

  • Page 10: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 4 1 this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence ...

  • Page 11: Safety

    1 - 5 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 refer to general specifications for vehicle seating capacity. With electric powered vehicles, be sure that all electrical accessories are ...

  • Page 12: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 6 1 • support the vehicle using wheel chocks and jack stands, never get under a vehicle that is supported by a jack, lift the vehicle in accor...

  • Page 13: Safety

    1 - 7 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 labels and pictograms 601781 off on 74322g01 71489g01 35493g01 28203g01 35493-g01 on battery under seat 28203-g01 p f r f n p p 601781 war...

  • Page 14: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 8 1 warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drugs or alcohol max 14û / 25...

  • Page 15: Safety

    1 - 9 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 p p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery do not connect positive ba...

  • Page 16: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 10 1 keep arms and legs within vehicle f to operate vehicle in forward: q turn key to on q move direction selector to forward q depress accele...

  • Page 17: Notes:

    1 - 11 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Safety 1.

  • Page 18: Safety

    1 - 12 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.

  • Page 19: General Specifications

    2 - 1 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 title page no. Terrain 1000 vehicle specifications...........................................................................

  • Page 20: General Specifications

    2 - 2 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.

  • Page 21: General Specifications

    2 - 3 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 model: terrain 1000 type: electric powered truck model year: 2012 part no: 618858 precision drive system™ (pds): factory p...

  • Page 22: General Specifications

    General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 4 2 terrain 1000 111.5 in (283.0 cm) 77.0 in (196.0 cm) front 38.0 in (97.0 cm) rear 38.5 in (98.0 cm) 10.5 in (27.0 cm) 36.0 ...

  • Page 23: General Specifications

    2 - 5 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 turning clearance diameter terrain 1000 22.0 ft (6.7 m) recommended max ramp grade 25% or 14 o max recommended max side ti...

  • Page 24: General Specifications

    2 - 6 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.

  • Page 25: Introduction

    3 - 1 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 title page no. Features................................................................................................................

  • Page 26: Introduction

    3 - 2 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.

  • Page 27: Introduction

    3 - 3 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 features general information if the vehicle is equipped with factory installed custom accessories, some accessories remain operation...

  • Page 28: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 4 3 depressing the accelerator inadvertently will release the park brake and will cause the vehicle to move which could cause severe inj...

  • Page 29: Introduction

    3 - 5 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 6. Horn the horn button is located on the driver’s side floorboard; depressing the button will sound the vehicle’s horn. 7. Front se...

  • Page 30: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 6 3 before attempting to tow vehicle, move the run-tow/maintenance switch to the ‘tow/maintenance’ position. Failure to do so will damag...

  • Page 31: Introduction

    3 - 7 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 with the switch in ‘tow/maintenance’ position: • the controller is deactivated • the electronic braking system is deactivated which ...

  • Page 32: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 8 3 20. Manual lift bed operation exercise caution while operating the manual lift bed to ensure the bed is not released during lift- in...

  • Page 33: Notes:

    3 - 9 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Introduction 3.

  • Page 34: Introduction

    3 - 10 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.

  • Page 35: Operating Procedures

    4 - 1 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 title page no. Serial number location .........................................................................................

  • Page 36: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 2 4 serial number location the serial number and manufacture date code plates are on the vehicle. One (part c) is placed on the ...

  • Page 37: Operating Procedures

    4 - 3 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 before initial use read, understand and follow the safety label on the instrument panel. Be sure you understand how to opera...

  • Page 38: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 4 4 proper charger installation portable chargers are shipped with the vehicle. Prior to vehicle or charger operation, chargers ...

  • Page 39: Operating Procedures

    4 - 5 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 if vehicle is to be charged with a non e-z-go charger, refer to the instructions supplied with the charger. Plastic loadbed ...

  • Page 40: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 6 4 to lower the manual lift bed, grasp the bed handle and lower the bed to the rest position. Be sure hands are not trapped by ...

  • Page 41: Operating Procedures

    4 - 7 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 never drive vehicle up, down, or across an incline that exceeds 14° (25% grade). To reduce the possibility of severe injury ...

  • Page 42: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 8 4 the pedal-up braking will slow the vehicle (the warning beeper will not sound) until either the vehicle speed is reduced to ...

  • Page 43: Operating Procedures

    4 - 9 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 the controller can be put in diagnostic mode by the technician and the controller will report the failure mode. Starting and...

  • Page 44: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 10 4 some pds models are equipped with a feature (pedal-up braking) which slows the vehicle’s speed when the accelerator pedal i...

  • Page 45: Notes:

    4 - 11 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Operating procedures 4.

  • Page 46: Operating Procedures

    4 - 12 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4.

  • Page 47: Maintenance

    5 - 1 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 title page no. Vehicle cleaning and care ...............................................................................................

  • Page 48: Maintenance

    5 - 2 maintenance 5 ac voltage ................................................................................................................................................................................................ 5-18 troubleshooting...........................................................

  • Page 49: Maintenance

    5 - 3 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehicle damage, read and understand all inst...

  • Page 50: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 4 5 when lifting the vehicle, position the jacks and jack stands at the areas indicated only. Remove payload from vehicle before lifting....

  • Page 51: Maintenance

    5 - 5 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 only sockets designed for impact wrench use. Use caution when inflating tires. Overinflation could cause the tire to separate from th...

  • Page 52: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 6 5 wheel installation light bulb replacement to reduce the possibility of premature bulb failure, do not touch new bulbs with bare finge...

  • Page 53: Maintenance

    5 - 7 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 transporting vehicle towing this vehicle is not designed to be towed. It is recommended that the vehicle be moved by placing the enti...

  • Page 54: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 8 5 any electrolyte spills should be neutralized with a solution of 2 teaspoons (10 ml) sodium bicar- bonate (baking soda) dissolved in 1...

  • Page 55: Maintenance

    5 - 9 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 periodic brake test for mechanical brakes the purpose of this test is to compare the braking performance of the vehicle to the brakin...

  • Page 56: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 10 5 lubrication do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease sea...

  • Page 57: Maintenance

    5 - 11 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the torque speci...

  • Page 58: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 12 5 periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedule but not described in ...

  • Page 59: Maintenance

    5 - 13 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 battery charging and maintenance safety always observe the following warnings when working on or near batteries. To prevent battery ...

  • Page 60: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 14 5 metal container to prevent can from contacting battery terminals which could result in an explosion. Wrap wrenches with vinyl tape t...

  • Page 61: Maintenance

    5 - 15 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 do not overfill batteries. The charging cycle will expel electrolyte and result in component damage. A battery being charged will ’g...

  • Page 62: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 16 5 the watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plates. Battery cleaning to ...

  • Page 63: Maintenance

    5 - 17 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 wand or plastic spray bottle. The solution should consist of the ingredients shown in the illustration. In addition, spe- cial atten...

  • Page 64: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 18 5 use care to connect the battery wires as shown. Tighten the battery post hardware to 90 - 100 in. Lbs. (6 -8 nm) torque . Do not ove...

  • Page 65: Maintenance

    5 - 19 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 hydrometer a hydrometer is used to test the state of charge of a battery cell. This is performed by measuring the density of the ele...

  • Page 66: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 20 5 using a hydrometer 1. Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte temp...

  • Page 67: Maintenance

    5 - 21 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 prolonged storage battery charger, controller and other electronic devices need to be disconnected since they will contribute to the...

  • Page 68: Maintenance

    5 - 22 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.

  • Page 69: Appendix A

    A - 3 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Declaration of conformity.

  • Page 70: Appendix A

    Appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. A - 4 declaration of conformity (continued).

  • Page 71: Notes:

    A - 5 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Appendix a.

  • Page 72: Appendix A

    A - 6 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 74

    Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron inc. Technical communications department e-z-go division of textron inc., 1451 marvin griffin road, augusta, georgia 30906 - 3852 usa service parts manuals, as well...