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- TERRAIN 1000
- Owner's Manual
E-Z-GO TERRAIN 1000 Owner's Manual - Maintenance
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5 - 8
5
Any electrolyte spills should be neutralized with a solution of 2 teaspoons (10 ml) sodium bicar-
bonate (baking soda) dissolved in 1 quart (1 liters) of water and flushed with water.
Aerosol containers of battery terminal protectant must be used with extreme care. Insulate metal
container to reduce the possibility of can contacting battery terminals which could result in an
explosion.
It is in the best interest of both vehicle owner and service technician to carefully follow the procedures recommended
in this manual. Preventative maintenance, applied at recommended intervals, is the best guarantee for keeping the
vehicle both dependable and economical.
ROUTINE MAINTENANCE
Before any electrical service is performed on PDS model vehicles, the ‘Run-Tow/Maintenance’ switch must be
placed in the ‘Tow/Maintenance’ position.
If a power wire (battery, motor or controller) is disconnected for any reason on the PDS model vehicle, the ‘Run-Tow/
Maintenance’ switch must be left in the ‘Tow/Maintenance’ position for at least 30 seconds after the circuit is
restored.
This vehicle will give years of satisfactory service, providing it receives regular maintenance. Refer to the Periodic
Service Schedule for appropriate service intervals Refer to Lubrication Points for appropriate lubrication locations
To prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe
driving conditions such as extreme temperatures, extreme dust/debris conditions, frequent use with maximum load.
To access powertrain for routine maintenance, lift or remove seat. For major repair, refer to appropriate Technician’s
Repair and Service Manual.
Some service procedures may require the vehicle to be lifted. Refer to LIFTING THE VEHICLE for proper lifting
procedure and safety information.
Tire Inspection
Tire condition should be inspected per the Periodic Service Schedule. Inflation pressures should be checked when
the tires are cool. Be sure to install the valve dust cap after checking or inflating.
Brakes
To reduce the possibility of severe injury or death, always evaluate pedal travel before operating
a vehicle to verify some braking function is present.
All driving brake tests must be done in a safe location with regard for the safety of all personnel.
Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.
The Periodic Brake Performance Test should be performed regularly as an evaluation of braking system perfor-
mance. It is useful as a method of identifying subtle loss of performance over time.
NOTICE
Summary of TERRAIN 1000
Page 1
623528 owner’s guide issued july 2011 revised june 2012.
Page 2: Welcome
Welcome thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehi...
Page 3: Foreword
Page i foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Owner’s guide 48 v electric powered vehicle terrain 1000 starting model year 2012 never modify the vehicle in any way that will alter the...
Page 4: Foreword
Foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page ii this vehicle has been designed and manufactured in the united states of america (usa). The standards and specifications listed in the fo...
Page 5: Table of Contents
Page iii table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Section page no. Safety..........................................................................................................
Page 6: Table of Contents
Page iv table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
Page 7: Safety
1 - 1 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 title page no. Safety........................................................................................................................
Page 8: Safety
1 - 2 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.
Page 9: Safety
1 - 3 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 safety for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand...
Page 10: Safety
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 4 1 this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence ...
Page 11: Safety
1 - 5 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 refer to general specifications for vehicle seating capacity. With electric powered vehicles, be sure that all electrical accessories are ...
Page 12: Safety
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 6 1 • support the vehicle using wheel chocks and jack stands, never get under a vehicle that is supported by a jack, lift the vehicle in accor...
Page 13: Safety
1 - 7 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 labels and pictograms 601781 off on 74322g01 71489g01 35493g01 28203g01 35493-g01 on battery under seat 28203-g01 p f r f n p p 601781 war...
Page 14: Safety
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 8 1 warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drugs or alcohol max 14û / 25...
Page 15: Safety
1 - 9 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 p p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery do not connect positive ba...
Page 16: Safety
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 10 1 keep arms and legs within vehicle f to operate vehicle in forward: q turn key to on q move direction selector to forward q depress accele...
Page 17: Notes:
1 - 11 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Safety 1.
Page 18: Safety
1 - 12 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.
Page 19: General Specifications
2 - 1 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 title page no. Terrain 1000 vehicle specifications...........................................................................
Page 20: General Specifications
2 - 2 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.
Page 21: General Specifications
2 - 3 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 model: terrain 1000 type: electric powered truck model year: 2012 part no: 618858 precision drive system™ (pds): factory p...
Page 22: General Specifications
General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 4 2 terrain 1000 111.5 in (283.0 cm) 77.0 in (196.0 cm) front 38.0 in (97.0 cm) rear 38.5 in (98.0 cm) 10.5 in (27.0 cm) 36.0 ...
Page 23: General Specifications
2 - 5 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 turning clearance diameter terrain 1000 22.0 ft (6.7 m) recommended max ramp grade 25% or 14 o max recommended max side ti...
Page 24: General Specifications
2 - 6 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.
Page 25: Introduction
3 - 1 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 title page no. Features................................................................................................................
Page 26: Introduction
3 - 2 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.
Page 27: Introduction
3 - 3 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 features general information if the vehicle is equipped with factory installed custom accessories, some accessories remain operation...
Page 28: Introduction
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 4 3 depressing the accelerator inadvertently will release the park brake and will cause the vehicle to move which could cause severe inj...
Page 29: Introduction
3 - 5 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 6. Horn the horn button is located on the driver’s side floorboard; depressing the button will sound the vehicle’s horn. 7. Front se...
Page 30: Introduction
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 6 3 before attempting to tow vehicle, move the run-tow/maintenance switch to the ‘tow/maintenance’ position. Failure to do so will damag...
Page 31: Introduction
3 - 7 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 with the switch in ‘tow/maintenance’ position: • the controller is deactivated • the electronic braking system is deactivated which ...
Page 32: Introduction
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 8 3 20. Manual lift bed operation exercise caution while operating the manual lift bed to ensure the bed is not released during lift- in...
Page 33: Notes:
3 - 9 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Introduction 3.
Page 34: Introduction
3 - 10 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.
Page 35: Operating Procedures
4 - 1 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 title page no. Serial number location .........................................................................................
Page 36: Operating Procedures
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 2 4 serial number location the serial number and manufacture date code plates are on the vehicle. One (part c) is placed on the ...
Page 37: Operating Procedures
4 - 3 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 before initial use read, understand and follow the safety label on the instrument panel. Be sure you understand how to opera...
Page 38: Operating Procedures
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 4 4 proper charger installation portable chargers are shipped with the vehicle. Prior to vehicle or charger operation, chargers ...
Page 39: Operating Procedures
4 - 5 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 if vehicle is to be charged with a non e-z-go charger, refer to the instructions supplied with the charger. Plastic loadbed ...
Page 40: Operating Procedures
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 6 4 to lower the manual lift bed, grasp the bed handle and lower the bed to the rest position. Be sure hands are not trapped by ...
Page 41: Operating Procedures
4 - 7 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 never drive vehicle up, down, or across an incline that exceeds 14° (25% grade). To reduce the possibility of severe injury ...
Page 42: Operating Procedures
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 8 4 the pedal-up braking will slow the vehicle (the warning beeper will not sound) until either the vehicle speed is reduced to ...
Page 43: Operating Procedures
4 - 9 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 the controller can be put in diagnostic mode by the technician and the controller will report the failure mode. Starting and...
Page 44: Operating Procedures
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 10 4 some pds models are equipped with a feature (pedal-up braking) which slows the vehicle’s speed when the accelerator pedal i...
Page 45: Notes:
4 - 11 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Operating procedures 4.
Page 46: Operating Procedures
4 - 12 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4.
Page 47: Maintenance
5 - 1 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 title page no. Vehicle cleaning and care ...............................................................................................
Page 48: Maintenance
5 - 2 maintenance 5 ac voltage ................................................................................................................................................................................................ 5-18 troubleshooting...........................................................
Page 49: Maintenance
5 - 3 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehicle damage, read and understand all inst...
Page 50: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 4 5 when lifting the vehicle, position the jacks and jack stands at the areas indicated only. Remove payload from vehicle before lifting....
Page 51: Maintenance
5 - 5 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 only sockets designed for impact wrench use. Use caution when inflating tires. Overinflation could cause the tire to separate from th...
Page 52: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 6 5 wheel installation light bulb replacement to reduce the possibility of premature bulb failure, do not touch new bulbs with bare finge...
Page 53: Maintenance
5 - 7 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 transporting vehicle towing this vehicle is not designed to be towed. It is recommended that the vehicle be moved by placing the enti...
Page 54: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 8 5 any electrolyte spills should be neutralized with a solution of 2 teaspoons (10 ml) sodium bicar- bonate (baking soda) dissolved in 1...
Page 55: Maintenance
5 - 9 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 periodic brake test for mechanical brakes the purpose of this test is to compare the braking performance of the vehicle to the brakin...
Page 56: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 10 5 lubrication do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease sea...
Page 57: Maintenance
5 - 11 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the torque speci...
Page 58: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 12 5 periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedule but not described in ...
Page 59: Maintenance
5 - 13 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 battery charging and maintenance safety always observe the following warnings when working on or near batteries. To prevent battery ...
Page 60: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 14 5 metal container to prevent can from contacting battery terminals which could result in an explosion. Wrap wrenches with vinyl tape t...
Page 61: Maintenance
5 - 15 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 do not overfill batteries. The charging cycle will expel electrolyte and result in component damage. A battery being charged will ’g...
Page 62: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 16 5 the watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plates. Battery cleaning to ...
Page 63: Maintenance
5 - 17 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 wand or plastic spray bottle. The solution should consist of the ingredients shown in the illustration. In addition, spe- cial atten...
Page 64: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 18 5 use care to connect the battery wires as shown. Tighten the battery post hardware to 90 - 100 in. Lbs. (6 -8 nm) torque . Do not ove...
Page 65: Maintenance
5 - 19 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 hydrometer a hydrometer is used to test the state of charge of a battery cell. This is performed by measuring the density of the ele...
Page 66: Maintenance
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 20 5 using a hydrometer 1. Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte temp...
Page 67: Maintenance
5 - 21 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 prolonged storage battery charger, controller and other electronic devices need to be disconnected since they will contribute to the...
Page 68: Maintenance
5 - 22 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.
Page 69: Appendix A
A - 3 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Declaration of conformity.
Page 70: Appendix A
Appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. A - 4 declaration of conformity (continued).
Page 71: Notes:
A - 5 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Appendix a.
Page 72: Appendix A
A - 6 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
Page 74
Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron inc. Technical communications department e-z-go division of textron inc., 1451 marvin griffin road, augusta, georgia 30906 - 3852 usa service parts manuals, as well...