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- Parts & Service Manual
Eagle TT10 AWD Parts & Service Manual - Uthorized
Summary of TT10 AWD
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E agle t ugs p arts & s ervice m anual ve hi cle type s: tt ‐ 10, tt ‐ 12 engine type : isuzu turbo diesel engine models.
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Page 3: Ntroduction
3 i ntroduction from everyone at eagle industrial truck manufacturing, we would like to say thank you for purchasing an eagle tt ‐ series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term rela...
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4 t able of c ontents introduction....................................................................................................................... 3 p urpose & u se of t his m anual ..................................................................................................................
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5 steering system breakdown (for serial numbers starting before 12136 & below)............................... 51 steering system breakdown — detail .......................................................................................................... 52 a ir c leaner , f uel s ystem & e xhaust ....
Page 6: Arranty
6 w arranty *w arning – do not u s e j e t a f ue l i n t hi s e ng i ne . A ny u s e o f j e t a f u e l wi ll v oi d t he w a r r a nty o n t h e e n gi ne an d w il l re s u lt i n v io l at ion of epa e m is si o ns r e g u l a t i o n s v ehicle id i nformation this information can be found on ...
Page 7: Arranty
7 w arranty w arranty r egistration please fill out the engine warranty registration card that comes with your vehicle. This information is needed for completing warranty work on your engine if a problem occurs. See vehicle id information on previous page. Threeagle sm warranty information* the thre...
Page 8: Uthorized
8 a uthorized i suzu d istributor m ap.
Page 9: Uthorized
9 a uthorized i suzu d istributor d irectory.
Page 10: Uthorized
10 a uthorized i suzu d istributor d irectory isuzu motors limited ‐ worldwide distributor network asia / pacific japan isuzu motors limited tawain leanmark co. 3 ‐ 1, kamigo, 4 ‐ chome, ebina 9f ‐ 1, no.201 sec 2 kanagawa ‐ ken, 243 ‐ 0434, japan keelung road, taipei, taiwan (non ‐ automotive engin...
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11 a uthorized i suzu d istributor d irectory isuzu motors limited ‐ worldwide distributor network spain transdiesel div. De casli, s.A. Automoviles utilitarios, s.A. (ausa) c/viguetas castilla, 26 cra.De vic, km. 2,8 ‐ p.O.B. 194 e ‐ 28820 coslada ‐ madrid 08240 manresa, (barcelona) phone: 1 ‐ 6737...
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14 notes:.
Page 15: Ervice
15 s ervice p arts i llustrations & d etail i dentification k ey the following abbreviations are used throughout the parts lists in this section. Abbreviation meaning purpose nl not listed part required but not shown on diagram npn no part number parts shown and numbered, but not stocked and sold by...
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16 p ower train engine dress—isuzu turbo diesel 21.
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17 engine dress—isuzu turbo diesel—detail p ower train item part number qty description 1 b ‐ tt10td ‐ 00017 ‐ 1 1 flywheel 2 b ‐ tt10td ‐ 00016 ‐ id 1 flex plate 3 tm27c00305 ‐ id 1 flex plate washer 4 b ‐ tt10td ‐ 00001 ‐ id 1 trans plate 5 npn 4 3/4 ʺ lock nut 6 a ‐ tt5d ‐ 00010 4 lord washer 7 a...
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18 p ower train engine dress—isuzu turbo diesel 1 2 4 5 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
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19 engine dress—isuzu turbo diesel—detail p ower train item part number qty description 1 8972539921 1 oil pan 2 8970801940 1 oil pan gasket 3 8972457681 1 oil level gauge 4 1096230570 1 gasket, drain plug 5 9096620120 1 drain plug 6 8970394733 1 exhaust manifold 7 8973503170 1 gasket, exhaust manif...
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20 p ower train engine dress—isuzu turbo diesel 1 *includes all gaskets with asterisk.
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21 engine dress—isuzu turbo diesel—detail p ower train item part number qty description 1 5878142701 1 engine overhaul gasket set 2 5878140221 1 engine head overhaul gasket set *item 1 includes all gaskets with asterisk in items 1 and 2.
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22 d riveline drive shaft assembly—front drive shaft assembly— front detail item part number qty. Description 1 a ‐ tt8 ‐ 00201 ‐ 1 1 transmission output yoke shaft ‐ front 2 a ‐ tt4 ‐ 00132 ‐ 1 1 cross bearing front d/s new style 3 a ‐ tt4 ‐ 00134 1 drive shaft spring 4 a ‐ tt10 ‐ 00202 ‐ 2 1 drive...
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23 d riveline driveshaft assembly—rear drive shaft assembly—rear detail item part number qty. Description 1 a ‐ tt8 ‐ 00201 ‐ 2 1 transmission output yoke shaft ‐ rear 2 a ‐ tt4 ‐ 00134 1 drive shaft spring 3 a ‐ tt4 ‐ 00132 ‐ 1 1 cross bearing front d/s new style 4 ab ‐ tt10d ‐ 00130 ‐ 3 1 drive sh...
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24 t ransmission transaxle mounting & misc. Parts.
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25 t ransmission transaxle mounting & misc. Parts detail item part number qty. Description 1 a-tt5d-0018-1 1 transaxle 2 a-tn4-00707 1 ground strap 3 3747361 1 switch-neutral starter & back up light 4 4856444 1 indicator-transaxle fluid 5 5240849 2 dowel pin-transaxle to engine alignment 6 tt582yttl...
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26 t ransmission transaxle case extention & retainer—all wheel drive 3.
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27 t ransmission transaxle case extension & retainer—all wheel drive ‐ detail item part number qty description 1 6501474 10 screw-hex cap-w/ washer m8-1.25 x 16 2 4471573 1 pan 3 82180 1 gasket (use silicone adhesive) 4 npn 1 cup(not sold separately) 5 4504568 1 spacer kit 6 4269787 1 retainer, oil ...
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28 t ransmission cooling system— transmission cooling system—transmission detail item part number qty. Description 1 b ‐ tt10td ‐ 00311 ‐ 1 1 radiator 2 a ‐ tt4 ‐ 00221 ‐ 1 2 transmission cooler 3 31333 1 radiator cap 3.
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29 c ooling s ystem cooling system—turbo diesel cooling system—turbo diesel—detail item part number qty. Description 1 a ‐ tt10td ‐ 00322 1 surge tank 2 b ‐ tt10td ‐ 00311 ‐ 1 1 radiator 3 a ‐ tt10 ‐ 00323 1 bottom radiator hose 4 a ‐ tt10 ‐ 00323 ‐ 1 1 top radiator hose.
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30 a xles axle assembly—front drive (all wheel drive) axle assembly—front drive—detail item part number qty. Description 1 a ‐ tt10 ‐ 00371 1 front drive axle assembly 2 a ‐ tt10 ‐ 00128 4 clevis 3 npn 4 cotter pin 4 a ‐ tt10 ‐ 00119 4 u bolt 5/8 ‐ 18 tread 5 npn 4 washer flat 3/8 6 a ‐ tt10 ‐ 00129...
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31 a xles axle assembly— rear axle assembly—rear—detail item part number qty. Description 1 a ‐ tt10 ‐ 00361 1 axle assembly rear drive 2 a ‐ tt10 ‐ 00116 2 leaf spring 3 npn 2 screw ‐ hex cap 9/16 ‐ 18 x 3 1/2 gr8 4 npn 2 washer ‐ flat 9/16 ‐ 18 5 npn 2 nut ‐ lock 9/16 ‐ 18 6 a ‐ tt10 ‐ 00119 4 u ‐...
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32 axle assembly breakdown—front drive (all wheel drive) a xles.
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33 item part number qty description 1 a ‐ tt10 ‐ 00371 1 complete axle assembly 2 706999 ‐ 14x 1 gear & pinion assembly 3 *see kit 1 slinger ‐ pinion oil inner 4 706060x kit inner pinion bearing 5 *see kit kit shim ‐ pinion adjusting 6 *see kit 1 baffle ‐ pinion oil 7 *see kit kit shim ‐ pinion bear...
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34 a xles axle assembly breakdown—front drive—detail 49 070sk193 ‐ x 1 (3)left hand steering knuckle 50 620132 2 cap ‐ king pin bearing 51 500024 ‐ 5 2 cotter pin 52 34800 2 nut 53 907967 ‐ 5 2 (1) shaft and joint assy 30 tooth 53 909218 ‐ 7 2 (1) shaft and joint assy 35 tooth 54 37308 2 slinger 55 ...
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35 notes: (1) due to engineering change by dana axles. Your tug may have either a 30 or 35 tooth shaft and joint assembly. All tugs with continental engines will have 909218 ‐ 7 (35 tooth). It may be necessary for you to count the teeth on your shaft and joint assembly to correctly identify the part...
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36 a xles axle assembly breakdown—rear drive *41 ‐ 51 special order limited slip kit call eagle for replacement.
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37 a xles axle assembly breakdown—rear drive—detail item part number qty description 1 a ‐ tt10 ‐ 00361 1 complete axle assembly 2 72165 ‐ 5x kit drive gear & pinion 3 706060x kit inner pinion bearing 4 *see kit kit shim ‐ drive pinion adjusting 5 34849 1 baffle ‐ pinion bearing 6 *see kit kit shim ...
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38 a xles axle assembly breakdown—rear drive—detail item part number qty description 41 see kit limited slip 1 flange half ‐ differential case 42 see kit limited slip 1 cap half ‐ differential case 43 see kit limited slip 1 shaft ‐ differential 44 see kit limited slip 1 pinion ‐ differential 45 see ...
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39 notes: recommended torque specifications dana 70 axle position thread wrench torque (lbs. ‐ ft) drive pinion nut 7/8 ‐ 14 240 ‐ 300 differential bearing cup cap screws 1/2 ‐ 13 70 ‐ 90 ring gear cap screws 1/2 ‐ 20 100 ‐ 120 cover screws 3/8 ‐ 16 30 ‐ 40 differential case cap screws 7/16 ‐ 14 55 ...
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40 b rakes drum brake assembly—rear brake assembly rear—detail item part number qty description 070wd107 ‐ 1 1 brake assy left complete 070wd107 ‐ 2 1 brake assy right complete 1 rs358r 1 shoes ‐ rear axle set 2 ew ‐ 155068 1 cyl. Wheel ‐ left ew ‐ 155069 1 cyl. Wheel ‐ right 3 h2598 1 kit ‐ adjuste...
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41 b rakes brake caliper assembly—front drum brake assembly—front—detail item part number qty description 1 18 ‐ 4167 1 assembly ‐ caliper l/h 18 ‐ 4166 1 assembly ‐ caliper r/h 2 rmp ‐ 149 1 kit ‐ disk pads front.
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42 b rakes brake system—hydraulic.
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43 brake system—detail item part number qty. Description 1 a-tt10-00177 1 brake line 2 a-tt10-00164 1 brake line 3 302x3 1 union 4 a-tt10-00182 1 brake line 5 a-tt10-00169 1 brake line 6 a-tt4-00166 1 rear brake hose 7 a-tt4-00167 1 brake line 8 a-tt4-00168 1 rear brake tee 9 a-tt10-00170 1 brake li...
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44 b rakes hydraulic actuation braking system 14 15 13 12 1 hydraulic actuation braking system detail item part number qty description 1 a ‐ tt4 ‐ 00606 ‐ 1a 5 nipple 2 c3269x12x8 2 bushing 3 c5515x6 1 90 degree swivel fitting 4 06ub67 ‐ 56 ‐ 06u606 1 cut to fit, bulk hose 5 npn 1 cut to fit, bulk h...
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45 b rakes brake pedal assembly brake actuator assembly—detail item part number qty description 1 c ‐ tt4 ‐ 10181 1 brake pedal 2 c ‐ tt4 ‐ 10182 1 brake pedal pivot shaft 3 c ‐ tt4 ‐ 10188 1 bearing 4 a ‐ tt4 ‐ 00193 1 clevis pin 5 a ‐ tt4 ‐ 10192 1 clevis 6 npn 1 ½ ‐ 20 x 12 adjusting rod 7 npn 1 ...
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46 b rakes parking brake actuator assembly.
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47 b rakes parking brake actuator assembly—detail item part number qty description 1 a ‐ tt4 ‐ 00141 1 hand brake 2 npn 4 screw ‐ hex cap ‐ 5/16 ‐ 18 x 1 3 npn 4 washer ‐ flat ‐ 5/16 4 npn 4 nut ‐ lock ‐ 5/16 ‐ 18 5 b ‐ tt4 ‐ 00145 1 cable primary 6 a ‐ tt4 ‐ 00146 1 bar equalizer 7 npn 3 clevis pin...
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48 s teering s ystem steering system breakdown * your tug may have 2 hydraulic cylinders, if so see page 48 7 15 16.
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49 s teering s ystem steering system breakdown—detail item part number qty description 1 a ‐ tt10 ‐ 00809 1 steering wheel 2 a ‐ tt10 ‐ 00807 ‐ 1 1 steering column 3 a ‐ tt10 ‐ 00811 1 horn button 4 a ‐ tu ‐ 00801 1 charlynn control pump 5 a ‐ tt10 ‐ 00831 8 fitting ‐ adaptor 6 a ‐ tt10 ‐ 0001 1 fit...
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50 s teering s ystem steering system breakdown * your tug may have only 1 hydraulic cylinder, if so see page 46 8 10 15 7 16.
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51 s teering s ystem steering system breakdown—detail item part number qty description 1 a ‐ tt10 ‐ 00809 1 steering wheel 2 a ‐ tt10 ‐ 00807 ‐ 1 1 steering column 3 a ‐ tt10 ‐ 00811 1 horn button 4 a ‐ tt10 ‐ 00801 1 charlynn control pump 5 a ‐ tt10 ‐ 00831 8 fitting ‐ adaptor 6 a ‐ tt10 ‐ 0001 1 f...
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52 a ir c leaner air cleaner assembly—diesel air cleaner assembly—detail item part number qty description 1 a ‐ tt4 ‐ 00092 2 air cleaner bracket 2 a ‐ tt4 ‐ 00091 ‐ 1 a ‐ tt4 ‐ 00091 1 1 air cleaner assembly 3 ʺ air cleaner assembly 2 ʺ 3 npn 7 hose clamps 4 a ‐ tt4 ‐ 00097 ‐ 1 3 90 degree elbow 5 ...
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53 a ir c leaner air cleaner sub ‐ assembly air cleaner sub ‐ assembly—detail item part number qty description 1 a ‐ tt4 ‐ 00091 a ‐ tt4 ‐ 00091 ‐ 1 1 1 air cleaner 2 ʺ air cleaner 3 ʺ 2 p14 ‐ 8966 p549271 1 1 air cleaner element 2 ʺ air cleaner element 3 ʺ 2 1.
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54 f uel s ystem fuel system—diesel fuel system—detail item part number qty description 1 a ‐ tt4 ‐ 00276 1 fuel sending unit 2 a ‐ tt4 ‐ 00271 ‐ 1 1 fuel cap 3 a ‐ tt4 ‐ 00272 1 nipple 4 a ‐ tt10 ‐ 00273 1 fuel tank 5 a ‐ tt4 ‐ 00274 6 90 degree elbow fitting 6 npn 1 bulk ‐ 5/16 fuel line 7 npn 4 b...
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55 e xhaust exhaust system– diesel exhaust system—detail item part number qty description 1 a ‐ tt4 ‐ 00254 3 2 ʺ muffler clamps 2 a ‐ tt10td ‐ 00253 ‐ 1 1 diesel exhaust pipe 3 a ‐ tt4 ‐ 00260 2 pipe hanger 4 a ‐ tt4 ‐ 00258 ‐ 1 1 muffler 5 a ‐ tt4 ‐ 00259 ‐ 1 & 41187 1 90 degreee tail pipe 6 a ‐ t...
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56 o perator c ompartment transmission control item part number qty description 1 a ‐ tt4 ‐ 00245 1 transmission shift control 2 a ‐ tt4 ‐ 00246 1 transmission shift cable 3 a ‐ tt4 ‐ 00248 1 transmission cable bracket assembly 4 a ‐ tt4 ‐ 00247 1 u ‐ bolt kit 5 a ‐ tt4 ‐ 00249 1 ball joint kit 6 a ...
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57 o perator c ompartment accelerator pedal assembly—detail item part number qty. Description 1 a-tt4-00281-1 1 foot pedal assembly 2 npn 3 screw-hex cap-1/4-20 x 1.00 g8 3 npn 3 washer-flat-1/4 4 npn 3 nut-lock-1/4-20 5 a-tt4-00285* 1* cable clasp* 6 a-tt4-00287 1 ball joint kit - nut included 7 a-...
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58 o perator c ompartment instrument panel.
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59 o perator c ompartment instrument panel—detail item part number qty description 1 c ‐ tt4 ‐ 00411 1 dash panel (no instruments) 2 a ‐ tt4 ‐ 00412 1 oil pressure gauge 3 a ‐ tt4 ‐ 00415 1 fuel gauge 4 a ‐ tt4 ‐ 00416 1 volt ‐ amp gauge 5 a ‐ tt4 ‐ 00417 1 temp gauge 6 a ‐ tt4 ‐ 00418 1 hour meter ...
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61 l ights & e lectrical electrical board electrical board—detail item part number qty description 1 b ‐ tt4 ‐ 00301 1 mounting bracket 2 npn 2 lock nut 10 ‐ 32 3 npn 5 self drilling screws 4 a ‐ tt4 ‐ 00302 1 starter relay 5 a ‐ tt4 ‐ 00303 ‐ 1 1 horn relay 6 a ‐ tt4 ‐ 00301 1 glow plug resister 7 ...
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62 l ights & e lectrical headlight & taillight assembly 2 3 4 6 7 8 9.
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63 l ights & e lectrical headlight & rear spot light assembly—detail item part number qty description 1 a ‐ tt10 ‐ 00291 2 headlight 2 npn 2 nut ‐ 1/2 ‐ 13 3 npn 6 nut ‐ 1/4 ‐ 20 4a ae ‐ opt ‐ 0075 ‐ 1 (tear drop style) 2 headlight with turn signal (option) 4b a ‐ tt4 ‐ 00291 ‐ 6 (retangular style) ...
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64 l ights & e lectrical wiring harness.
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65 l ights & e lectrical wiring schematic.
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66 l ights & e lectrical shutdown option wiring item part number qty description 1a ae ‐ opt ‐ 0080(complete assy) 1 low oil/hi temp shutdown diesel eng 1b ae ‐ opt ‐ 0081 ‐ 1(complete assy) 1 low oil/hi temp shutdown gasoline 2 9b3215 1 shutdown module 3 w2007.01 1 wire harness 4 861193f 1 oil pres...
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67 l ights & e lectrical cab option wiring.
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68 o ther a ssembly body assembly item part number qty description 1 npn 1 hood prop 2 npn 1 hood prop assembly 3 c ‐ tt4 ‐ 0012 ‐ 2 1 t ‐ handle latch 3 c ‐ tt4 ‐ 0012 ‐ 3 1 locking t ‐ handle latch 4 a ‐ tt4 ‐ 0052 1 horn assembly 5 a ‐ tt4 ‐ 0049 1 heat shield 6 d ‐ tt4 ‐ 0009 ‐ 1 1 grill guard/a...
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69 item part number qty description 1 b ‐ tt10 ‐ 00012 ‐ l 1 hood left 2 c ‐ tt4 ‐ 0012 ‐ 3 1 locking t ‐ handle latch left door 3 b ‐ tt10 ‐ 00012 ‐ r 1 hood right 4 c ‐ tt4 ‐ 0012 ‐ 2 1 t ‐ handle latch right door 5 a-tt10-00048 1 bench seat 6 ae-opt-0055-c 1 bench seat back cushion 7 ae-opt-0055-...
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70 w heels & t ires wheel & tire assembly—dual rear wheel models wheel & tire assembly—dual rear wheel models—detail item part number qty description 1 a ‐ tt10 ‐ 00121 6 standard 16.5 in tire 2 a ‐ tt10 ‐ 00122 2 standard 16.5 in rim ‐ front 3 a ‐ tt10 ‐ 00125 4 standard 16.5 in rim ‐ rear 4 a ‐ tt...
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71 item part number qty description 1 ae ‐ opt ‐ 0033 1 e ‐ hitch 1 1/2 ʺ pin ‐ complete assembly 2 b ‐ tt3 ‐ 0008 det2 1 e ‐ hitch guide 1 1/2 ʺ guide pin with ring 3 b ‐ tt3 ‐ 0008a 1 e ‐ hitch spring 4 b ‐ tt3 ‐ 0008 det5 1 locking collar 5 ae ‐ opt ‐ 0028 1 pintle hook 6 ae-opt-0026 1 airline hi...
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72 o ptions cab option 17 15 16 18 9 1 2 3 4 5 6 7 8.
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73 o ptions cab option detail item part number qty description 1 ae ‐ opt ‐ 0083 1 cab assembly complete 2 414001 1 door assembly complete 3 a ‐ tt4 ‐ 00553 1 dome lite 4 a ‐ tt4 ‐ 00554 1 roof vent 5 a ‐ tt4 ‐ 00555 1 wiper motor 6 a ‐ tt4 ‐ 00556 1 defrost fan 7 a ‐ tt4 ‐ 00609 1 heater fan switch...
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74 cab heater detail o ptions item part number qty description 1 a ‐ tt4 ‐ 00601 1 heater assembly 2 a ‐ tt4 ‐ 00607d 1 control valve 3 02220200a 2 y connector 4 a ‐ tt4 ‐ 00609 1 heater fan switch 5 a ‐ tt4 ‐ 00608 1 temperature control cable 6 npn 5/8 heater hose (not shown) 4 2 3 1 5 3 engine ret...
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75 o ptions strobe, beacon & floor mat options item part number qty description 1 ae ‐ opt ‐ 0002 1 amber rotating beacon 1a r5024bh 1 replacement bulb 24vdc 1b r5012bh 1 replacement bulb 12vdc 2 ae ‐ opt ‐ 0007 1 strobe 2a 129 1 replacement bulb for strobe 2b ae ‐ opt ‐ 0009 1 1/2 cover for strobe ...
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76 o ptions other options listed not shown item part number qty description 1 ae ‐ opt ‐ 0091 1 lubricity filter system 2 fs20000 1 lubricity replacement element 3 ae ‐ opt ‐ 0001 1 back up alarm 4 ae ‐ opt ‐ 0099 1 master battery disconnect switch 5 ae ‐ opt ‐ 0099a 1 master battery disconnect swit...
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77 l ubrication diagram —tt s eries ‐ a ll w heel d rive type service 1 steering linkage lube ep multipurpose grease 2 transmission oil check dextron iii type transmission fluid 3 engine oil change 15w40 cd oe/hdo (mil ‐ l ‐ 2104) 4 drive axles check 80 ‐ 90 gear oil (mil ‐ l ‐ 2105) axle shaft u ‐ ...
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78 preventative maintenance schedule no. Description of check/service operational hours completed x ‐ check * ‐ requires service daily 50 100 250 500 750 1000 1500 1 engine oil and filter *first 50 hours and every 100 hours thereafter x * * 2 transmission fluid *every 500 hours x * * * 3 power steer...
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79 proper fluid checks engine oil check engine oil with the unit on a level surface, the key in the “off” position, the shifter position in “park” and parking brake applied. Open side access door. Remove dipstick from crankcase, wipe it with a cloth. Insert it fully and take out it gently again. Che...
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80 model # isuzu 4jg1t description: 3.1 liter, isuzu four cylinder, equipped with turbo charger # of cylinders 4 in ‐ line, 4 cycle bore & stroke inches (mm) 3.74 x 4.21 (95.0 x 107.0) displacement, cubic inches (l) 189 (3.1) compression ratio 18.60 fuel no 1 or no 2 diesel alternator 50 amp, 12 vol...
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81 transmission refill capacities engine u.S. Pints imperial pints litres 3.1 l (189 cid) diesel 8.00 6.60 3.80 * use dextron iii type transmission fluid or equivalent **add 9 pints, 7.5 imperial pints or 4.25 liters if torque convertor has been drained engine cooling system refill capacities engine...
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82 tips for increased all weather traction during aircraft pushback 1. Reduce air pressure in pneumatic tires from 60 psi to as low as 25 psi. (**restore air pressure to 60 psi as soon as weather emergency ends). 2. When pushing with all wheel drive tractors, make sure the towbar is level or slightl...
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83 front end alignment procedure + 1/16 toe out front tires find center line of tire front and back check with tape measure to see difference the front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp turn clamp in or out to achie...