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Eagle TT4 Parts & Service Manual - Riveline

Manual is about: Engine Type: Yanmar Diesel 4TNV98 Tier II & Tier III Engine Models

Summary of TT4

  • Page 1

    Qa022 rev05 01.27.12 eagle tugs p arts & s ervice m anual vehicle t ypes: t t-4, tt -5, tt -6, & t t -8 en gine t ype: chrysler 2.5l 4 cylinder engine model.

  • Page 2

    2 qa022 rev05 01.27.12.

  • Page 3: Ntroduction

    3 qa022 rev05 01.27.12 i ntroduction from everyone at eagle tugs, we would like to say thank you for purchasing an eagle tt-series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationshi...

  • Page 4: Able

    4 qa022 rev05 01.27.12 introduction ....................................................................................................................... 3 p urpose & u se of t his m anual ................................................................................................................

  • Page 5: Able

    5 qa022 rev05 01.27.12 axle assembly—front drive all wheel drive ........................................................................................ 49 axle assembly—rear ...............................................................................................................................

  • Page 6: Arranty

    6 qa022 rev05 01.27.12 w arranty v ehicle id i nformation this information can be found on the tractor’s i.D. Plate located on the firewall next to the driver’s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment. Model serial # mfg date ...

  • Page 7: Agle

    7 qa022 rev05 01.27.12 e agle s tandard w arranty standard limited warranty information* the eagle tugs (eagle) standard warranty covers all mtt, rtt-series and transit pro tow tractors, as well as all eagle tow tractor models used in industrial applications. Eagle tugs warrants that these tractors ...

  • Page 8: Afety

    8 qa022 rev05 01.27.12 the following list contains some general warnings that you should follow when you work on equipment: always wear safety glasses for eye protection. Use safety stands whenever a procedure requires you to be under the equipment. Be sure that the ignitions switch is always in the...

  • Page 9: Ervice

    9 qa022 rev05 01.27.12 s ervice p arts i llustrations & d etail i dentification k ey the following abbreviations are used throughout the parts lists in this section. Abbreviation meaning purpose ns not listed part required but not shown on diagram npn no part number parts shown and numbered, but not...

  • Page 10: Ower

    10 qa022 rev05 01.27.12 p ower t rain engine dress.

  • Page 11: Ower

    11 qa022 rev05 01.27.12 item part number qty description 1 a-tt4-00651 1 oil pressure sending unit 2 a-tt4-00652 1 water temperature sending unit 3 a-tt4-00653 1 fan switch 8 a-tt4-00304 1 ignition module 9 a-tt6-00012-1 1 bracket-ignition module 10 a-tt6-00011-2 1 adapter plate carburetor 11 a-tt5-...

  • Page 12: Ower

    12 qa022 rev05 01.27.12 20 engine mounts p ower t rain.

  • Page 13: Ower

    13 qa022 rev05 01.27.12 item part number qty description 1 b-tt4-00052-1 1 fire wall mount 2 npn 6 screw-hex cap-1/2-13 x 1 1/2 3 npn 9 washer-flat-1/2 4 npn 9 nut-lock-1/2-13 5 npn 1 screw-hex cap-1/2-13 x 4 6 b-tt4-00051-1 1 mount-transmission 7 npn 4 screw-hex cap-m10-1.5 x 35 8 a-tt4-00067 1 eng...

  • Page 14: Ower

    14 qa022 rev05 01.27.12 1 3 4 5 8 10 11 12 15 16 14 9 13 18 17 6 engine oil p ower t rain.

  • Page 15: Ower

    15 qa022 rev05 01.27.12 item part number qty description 1 4387478 1 seal-oil pan to retainer front 2 5203778 1 seal-oil pan to retainer rear(ns) 3 6032145 1 oil pan drain plug(now 1 piece) 4 4621160 1 pan-oil partial with liners painted 5 6501990 12 screw-hex head-m8-1.25 x 18 6 4387575 1 tube & cl...

  • Page 16: Ower

    16 qa022 rev05 01.27.12 20 cylinder head p ower t rain.

  • Page 17: Ower

    17 qa022 rev05 01.27.12 item part number qty description 1 4728218 1 gasket package steel head(ns) 2 4773063 1 gasket package aluminum head(ns) 3 5241066 1 cylinder head cover 3 4739918 1 aluminum cylinder head cover 4 4667303 1 restrictor 5 4621012 cap-oil filter 6 6100276 5 screw-hex cap-w/ washer...

  • Page 18: Ower

    18 qa022 rev05 01.27.12 cylinder block p ower t rain.

  • Page 19: Ower

    19 qa022 rev05 01.27.12 item part number qty description 4626450 1 gasket package lower engine 1 4556431 1 engine injector 2 6500402 2 dowel-cylinder block to head 3 npn 1 plug-cylinder block water jacket drain (1/4) 4 npn 4 dowel-cylinder block to crankshaft retainer 6 6100276 3 screw-hex cap w/ wa...

  • Page 20: Ower

    20 qa022 rev05 01.27.12 13 25 24 19 18 7 11 12 14 26 15 24 crankshaft, piston & torque convertor p ower t rain.

  • Page 21: Ower

    21 qa022 rev05 01.27.12 item part number qty description 1 5241076 4 bearing package connecting rod 1 5241077 4 .025mm us 1 5241079 4 .250mm us 2 npn 4 cap connecting rod bearing 3 4227678 8 nut connecting rod bearing 4 6501934 10 screw-hex cap 5 npn 5 caps crankshaft bearing 6 4637601 1 bearing pac...

  • Page 22: Ower

    22 qa022 rev05 01.27.12 camshaft & valves p ower t rain.

  • Page 23: Ower

    23 qa022 rev05 01.27.12 item part number qty description 1 6501226 1 stud & washer m6-41 2 4343660 1 guide-chain 3 4483486 1 sprocket-crankshaft chain 4 4273260 1 chain-balance shaft 5 6101410 3 screw-crankshaft sprocket m6-16 6 6501714 2 screw-hex cap w/ washer m6-16 7 6100272 2 screw-hex cap w/ wa...

  • Page 24: Ower

    24 qa022 rev05 01.27.12 timing belt, covers & intermediate shaft p ower t rain.

  • Page 25: Ower

    25 qa022 rev05 01.27.12 item part number qty description 1 no longer available 1 plug-timing belt cover lower 2 4242821 1 cover-timing belt lower 3 6500778 3 screw-hex cap-m6-20 4 6501947 1 screw-hex cap w/ washer 5 npn 1 cover-serviced in item #25 6 6500150 1 key-crankshaft sprocket 7 4667262 1 spr...

  • Page 26: Ower

    26 qa022 rev05 01.27.12 item part number qty description 4105745 1 gasket intake & exaust manifold 1 6504170 8 studs 1a 6500363 8 nuts 2 6501688 4 screw-hex cap m8x90 3 4273099 1 manifold-exaust 5 npn 1 plug 6 4667173 1 manifold-intake w/o egr 7 4105745 1 gasket 8 4343761 1 nipple manifolds, intake ...

  • Page 27: Ower

    27 qa022 rev05 01.27.12 item part number qty description 1 6501732 1 screw-hex cap-with washer 2 4483016 1 shield-idler roller 3 3830196 1 pulley-idler 4 5281050 1 bracket with pulley 5 6100525 1 nut 6 4483412 1 pulley-drive 7 6101452 4 screw-hex cap 8 6100302 3 screw-hex cap with washer 9 4483468 1...

  • Page 28: Ower

    28 qa022 rev05 01.27.12 item part number qty description 1 5/8 heater hose approx 8 inches 1 hose-crankcase vent to air cleaner crankshaft ventilation p ower t rain.

  • Page 29: Ower

    29 qa022 rev05 01.27.12 item part number qty description 5226575 distributor 1 5226546 1 cap-distributor 2 5226535 1 rotor-distributor 3 4886068aa 1 switch with plate 4 1-04419359 1 cable set included item 4 & 6 5 4176009 1 coil-ignition 6 see item 4 1 wire-ignition coil 7 5213693 4 spark plugs, rn1...

  • Page 30: Ower

    30 qa022 rev05 01.27.12 item part number qty description 1 aa-tt5-00012 1 carburetor assembly 2 c526227 1 main jet 3 c184914 1 jet assembly 4 k2275 1 carburetor rebuild kit 5 b165-51-1 1 float 6 b85-139 1 choke heater carburetor p ower t rain.

  • Page 31: Ower

    31 qa022 rev05 01.27.12 item part number qty description 1 7430 1 power steering pump belt 2 4668165 1 alternator belt belt drive p ower t rain.

  • Page 32: Ower

    32 qa022 rev05 01.27.12 item part number qty description 1 4671130 1 starter starter p ower t rain.

  • Page 33: Ower

    33 qa022 rev05 01.27.12 item part number qty description 1 6501732 2 screw-hex cap-with washer 2 npn 2 washer-flat 3 npn 1 nut 4 npn 1 screw 5 4557431 1 alternator 6 4483488 1 spacer 7 npn 2 screw-hex cap-with washer 8 6101448 2 nut with crush washer 9 npn 1 screw 10 4483491 1 bracket-adjustment upp...

  • Page 34: Ower

    34 qa022 rev05 01.27.12 item part number qty description 1 5274131 1 pump-assembly power steering 2 4470376 1 cap-pump 3 5214134 1 pulley 4 6500399 3 screw 5 5214491 1 bracket 6 6502406 1 screw with washer 7 6101448 2 nut with washer 1 2 3 4 4 7 7 6 5 4 power steering pump p ower t rain.

  • Page 35: Ower

    35 qa022 rev05 01.27.12 item part number qty description 1 4621172 1 pump-water 2 5203542 1 gasket-water pump housing 3 4387459 1 gasket-water pump body 4 6101462 3 screw-hex cap 5 4315737 1 housing-water pump 6 6502718 1 stud 7 6100267 9 screw-hex cap-with washer 8 4483629 1 hub-water pump pulley w...

  • Page 36: Ooling

    36 qa022 rev05 01.27.12 c ooling s ystem.

  • Page 37: Ooling

    37 qa022 rev05 01.27.12 item part number qty description 1 a-tt4-00322-1 1 surge tank 2 a-tt5-00331 1 straight bracket 3 a-tt5-00330 1 90 degree bracket 4 a-tt4-00326 1 tube-lower radiator hose 5 a-tt4-00323 2 90 degree-hose-lower 6 a-tt4-00321 1 90 degree-hose-upper 7 a-tt4-00606 1 "y"-fitting 8 a-...

  • Page 38: Riveline

    38 qa022 rev05 01.27.12 drive shaft assembly-front (all tt 4-8 models) item part number qty. Description 1 a-tt8-00201-1 1 transmission output yoke shaft-front 2 a-tt4-00132-1 1 cross bearing front d/s new style 3 a-tt4-00134 1 drive shaft spring 4 a-tt8-00202-2 1 drive shaft 5 a-tt4-00130 2 end yok...

  • Page 39: Riveline

    39 qa022 rev05 01.27.12 driveshaft assembly—rear (all tt 4-8 models) item part number qty. Description 1 a-tt8-00201-2 1 transmission output yoke shaft-rear 2 a-tt4-00134 1 drive shaft spring 3 a-tt4-00132-1 1 cross bearing front d/s new style 4 ab-tt4-00130-1 1 drive shaft 5 a-tt4-00130 2 end yoke ...

  • Page 40: Teering

    40 qa022 rev05 01.27.12 steering system breakdown s teering s ystem.

  • Page 41: Teering

    41 qa022 rev05 01.27.12 steering system breakdown—detail item part number qty description 1 a-tt4-00381 1 steering box 2 npn 4 screw-hex cap-7/16-14 x 2 gr8 3 a-tt4-00382 1 pittman arm 4 npn 1 washer-lock-3/4 5 npn 1 nut-low-3/4-10 6 a-tt4-00386 1 drag link 7 npn* 2 cotter pin 1/8 x 1 ½ 8 npn* 2 nut...

  • Page 42: Otes

    42 qa022 rev05 01.27.12 n otes :.

  • Page 43: Ransmission

    43 qa022 rev05 01.27.12 cooling system— transmission t ransmission item part number qty. Description 1 a-tt4-00221-1 1 transmission cooler 2 a-tt4-00312-1 1 fan 3 npn 4 nut 10-32 4 npn 4 washer #10 5 npn 4 screw-hex cap 10-32 x 2 6 a-tt4-00224 2 bracket fan mounting 7 a-tt4-00225 1 wire mesh 8 a-tt4...

  • Page 44: Ransmission

    44 qa022 rev05 01.27.12 transaxle mounting & misc. Parts (all tt 4-8 models) 9 t ransmission.

  • Page 45: Ransmission

    45 qa022 rev05 01.27.12 t ransmission transaxle mounting & misc. Parts (all tt 4-8 models) item part number qty description 1 a-tt5d-0018-1 1 transmission 2 a-tn4-00707 1 ground strap 3 3747361 1 switch-neutral starter & back up light 4 4856444 1 dipstick-tranmission fluid 5 5240849 2 dowel pin-tran...

  • Page 46: Ransmission

    46 qa022 rev05 01.27.12 transaxle case extention & retainer (all tt 4-8 models) t ransmission 22.

  • Page 47: Ransmission

    47 qa022 rev05 01.27.12 transaxle case extention & retainer (all tt 4-8 models) item part number qty description 1 6501474 10 screw-hex cap-wash m8-1.25 x 16 2 4471573 1 pan 3 npn 1 cup(not sold separately) 4 4504568 1 spacer kit 5 4269787 1 retainer, oil 6 4329829 1 retainer, bearing 6500368 6 scre...

  • Page 48: Xles

    48 qa022 rev05 01.27.12 axle assembly—front non-drive tt4-tt6 2wd only item part number qty description 1 a-tt4-00111 1 axle assy-front non-drive 2 c-tt4-00113-1-mach 1 steering arm - tt4-6 2wd 3 a-tt8-00115 3 stud-steering arm 4 3965138 3 bushing 5 npn 3 9/16-18 gr8 hex nut 6 npn 4 screw-hex cap 3/...

  • Page 49: Xles

    49 qa022 rev05 01.27.12 axle assembly—front drive (all wheel drive) item part number qty. Description 1 a-tt8-00371 1 front drive axle assembly 2 c-tt4-00113-2-mach 1 steering arm - tt4-tt8/2 awd 3 a-tt8-00115 3 stud - steering arm 4 a-tt4-00362-1 4 kit 5 npn 4 3/8x16 lock nut 6 a-tt4-00119 8 nylon ...

  • Page 50: Xles

    50 qa022 rev05 01.27.12 axle assembly— rear (all tt 4-8 models) item part number qty description 1 a-tt4-00361** 1 rear axle assembly 2 a-tt4-00116 2 leaf spring 3 a-tt4-00362-1 4 u-bolt kit 4 a-tt4-00363 2 axle clamp plate 5 a-tt4-00366* 8 washer 6 a-tt4-00365* 8 nut 7 4313905 1 left hand backing p...

  • Page 51: Xles

    51 qa022 rev05 01.27.12 position thread wrench torque (lbs.-ft) drive pinion nut 3/4 - 16 175-225 differential bearing cup cap screws 1/2 - 13 70-90 ring gear cap screws 3/8 - 24 45-65 cover screws 5/16 - 18 28-33 (note a) axke shaft bearing & brake retainer nuts 3/8 - 24 40-50 spindle mounting nuts...

  • Page 52: Xles

    52 qa022 rev05 01.27.12 axle assembly breakdown— front non-drive (2wd) a xles.

  • Page 53: Xles

    53 qa022 rev05 01.27.12 axle assembly breakdown –front non-drive (2wd) item part number qty description 1 29775-29x 1 tube assembly 2 44101 2 nut-slotted 3 500024-8 2 pin-cotter 4 35417 2 ring-adjusting 5 40112 1 socket assembly upper 6 35566 2 nut-lock 7 40113 1 socket assembly lower 8 35928 1 ring...

  • Page 54: Xles

    54 qa022 rev05 01.27.12 axle assembly breakdown—front drive (all wheel drive) 81 a xles.

  • Page 55: Xles

    55 qa022 rev05 01.27.12 axle assembly breakdown—front drive (all wheel drive) a xles item part number qty description 1 a-tt8-00371 1 complete axle assembly 2 22404x 1 gear & pinion assembly 3 30764 1 slinger-pinion oil inner 4 706031x kit inner pinion bearing 5 706617x kit shim-pinion adj inc items...

  • Page 56: Xles

    56 qa022 rev05 01.27.12 axle assembly breakdown—front drive (all wheel drive) u-joint only 81 a xles complete assy.

  • Page 57: Xles

    57 qa022 rev05 01.27.12 axle assembly breakdown—front drive (all wheel drive) item part number qty description 42 706653x kit steering knuckle l/h includes items 33-39 &42 42 706652x kit steering knuckle r/h includes items 33-39 & 42 43 44101 2 nut-slotted 44 500024-4 2 pin-cotter 45 044tr115-16x 1 ...

  • Page 58: Xles

    58 qa022 rev05 01.27.12 axle assembly breakdown—rear drive 18 a xles.

  • Page 59: Xles

    59 qa022 rev05 01.27.12 axle assembly breakdown—rear drive a xles item part number qty description a-tt4-00361 1 complete axle assembly 2 706033-10x kit drive gear & pinion 3 706046x kit inner pinion bearing & race 4 706672x kit shim-drive pinion adjusting 5 30765 1 baffle-pinion bearing 6 706672x k...

  • Page 60: Xles

    60 qa022 rev05 01.27.12 axle assembly breakdown—rear drive 18 a xles.

  • Page 61: Xles

    61 qa022 rev05 01.27.12 axle assembly breakdown—rear drive cont a xles item part number qty description 37 30636 4 nut-spindle 38 30637 2 lock washer wheel bearing 39 34887-7 1 shaft-axle flange long 34887-10 1 shaft-axle flange short 40 31534 16 adapter-stud 41 36805 24 nut-lock 16979 1 vent kit 70...

  • Page 62: Rakes

    62 qa022 rev05 01.27.12 parking brake actuator assembly b rakes 19 20

  • Page 63: Rakes

    63 qa022 rev05 01.27.12 parking brake actuator assembly item part number qty description 1 a-tt4-00141 1 hand brake 2 npn 4 screw-hex cap-5/16-18 x 1 3 npn 4 washer-flat-5/16 4 npn 4 nut-lock-5/16-18 5 b-tt4-00145 1 cable primary 6 a-tt4-00146 1 bar equalizer 7 a-tt4-00193 3 clevis pin 8 npn 3 cotte...

  • Page 64: Rakes

    64 qa022 rev05 01.27.12 b rakes drum brake assembly—rear 21 28 29 30

  • Page 65: Rakes

    65 qa022 rev05 01.27.12 b rakes drum brake assembly—rear item part number qty description 060wd101 1 brake assembly l/h 060wd100 1 brake assembly r/h 1 4313905 1 backing plate l/h 1 4313904 1 backing plate r/h 2 fr357 1 set shoe & lining set 4 2235585 1 cylinder assembly l/h 4 2235586 1 cylinder ass...

  • Page 66: Rakes

    66 qa022 rev05 01.27.12 brake actuator assembly b rakes.

  • Page 67: Rakes

    67 qa022 rev05 01.27.12 brake actuator assembly item part number qty description 1 npn 4 ¼-20 set screw 2 npn 2 ½-20 nut 3 c-tt4-10188 3 thomson nyliner bearing 4 c-tt4-10186 1 bell crank 5 c-tt4-10187 1 bell crank pivot shaft 6 a-tt4-00193 3 clevis pin 7 npn 3 cotter pin 8 a-tt4-10192 3 clevis 9 np...

  • Page 68: Rakes

    68 qa022 rev05 01.27.12 hydraulic acuation system b rakes.

  • Page 69: Rakes

    69 qa022 rev05 01.27.12 item part number qty. Description 1 a-tt4-00201 1 pump pressure line 2 a-tt4-00202-1 1 pump line extender 3 a-tt4d-00212 1 steering pressure line 4 a-tt4-00204 1 return line extender 5 a-tt4-00205 6 clamp 6 a-tt4-00206 1 return line 3/8" 350 psi 36" 7 a-tt4-00207 1 return lin...

  • Page 70: Rakes

    70 qa022 rev05 01.27.12 brake system—hydraulic 18 18 b rakes.

  • Page 71: Rakes

    71 qa022 rev05 01.27.12 brake sysyem—hydraulic—detail item part number qty description 1 a-tt4-00161 1 master cylinder 2 a-tt4-00162 1 brake line master cylinder 3 a-tt4-00163 1 brake light switch tee 4 a-tt4-00164 1 brake line rear 5 a-tt4-00165 3 brake hose clip 6 a-tt4-00166 1 brake hose rear 7 a...

  • Page 72: Uel

    72 qa022 rev05 01.27.12 fuel system f uel s ystem.

  • Page 73: Uel

    73 qa022 rev05 01.27.12 item part number qty description 1 a-tt4-00271 1 fuel cap 2 a-tt4-00272 1 nipple 3 a-tt4-00273 1 fuel tank 4 a-tt4-00274 3 elbow fitting 5 a-tt4-00205 6 hose clamp 3/4 dia. #6 6 a-tt4-00275 1 hose 5/16-fuel 7 a-tt4-00276 1 fuel sending unit 8 npn 8 screw-hex cap-10-32 x 3/4 9...

  • Page 74: Uel

    74 qa022 rev05 01.27.12 fuel system lp f uel s ystem.

  • Page 75: Uel

    75 qa022 rev05 01.27.12 item part number qty description 6 a-tt5-00753 1 feed line 7 npn 1 fitting-90 degree 8 npn 1 safety valve 9 npn 1 bulk head fitting 10 npn 1 fitting-90 degree 11 a-tt5-00754 1 feed line 12 a-tt5-00755 1 carburetor line 13 a-tt5-00756 1 vacuum line 14 npn 4 hose clamp 15 npn 1...

  • Page 76: Xhaust

    76 qa022 rev05 01.27.12 e xhaust s ystem exhaust system.

  • Page 77: Xhaust

    77 qa022 rev05 01.27.12 item part number qty description 5 a-tt4-00260 2 pipe hanger 6 a-tt4-00254 3 muffler clamp 7 a-tt4-00258-1 1 muffler 8 npn 2 screw-hex cap-3/8-16 x 1 1/4 9 npn 2 washer-flat-3/8 10 npn 2 nut-hex cap-3/8-16 11 a-tt4-00259-1 1 tail pipe 12 ae-opt-0059 1 arrestor, spark, (option...

  • Page 78: Perator

    78 qa022 rev05 01.27.12 item part number qty description 1 a-tt4-00281-1 1 foot pedal assembly 2 npn 3 screw-hex cap-1/4-20 x 1 gr5 3 npn 3 nut-lock-1/4-20 4 a-tt4-00282-1 1 cable assembly 5 a-tt4-00283-1 1 clevis pin sold with item 6 6 a-tt4-00283-1 1 pin-cotter sold with item 5 7 b-tt5-00709-1 1 a...

  • Page 79: Perator

    79 qa022 rev05 01.27.12 transmission control item part number qty description 1 a-tt4-00245 1 transmission shift control 2 a-tt4-00246 1 transmission shift cable 3 a-tt4-00248 1 transmission cable bracket assembly 4 a-tt4-00247 1 u-bolt kit 5 a-tt4-00249 1 ball joint kit 6 a-tt4-00419-1 1 transmissi...

  • Page 80: Perator

    80 qa022 rev05 01.27.12 instrument panel o perator c ompartment.

  • Page 81: Perator

    81 qa022 rev05 01.27.12 instrument panel—detail item part number qty description 1 c-tt4-00411 1 dash panel (no instruments) 2 a-tt4-00412 1 oil pressure gauge 3 a-tt4-00415 1 fuel gauge 4 a-tt4-00416 1 volt-amp gauge 5 a-tt4-00417 1 temp gauge 6 a-tt4-00418 1 hour meter 7 a-tt4-00422-2 1 ignition s...

  • Page 82: Otes

    82 qa022 rev05 01.27.12 n otes :.

  • Page 83: Lectrical

    83 qa022 rev05 01.27.12 item part number qty description 1 b-tt4-00301 1 mounting bracket 3 npn 2 washer-flat-#10 4 npn 2 nut-lock-#10 5 a-tt4-00302 1 starter relay 6 a-tt4-00303-1 1 horn relay 7 a-tt4-00307 1 fuse block-spade 8 a-tt4-00305 1 voltge regulator 9 npn 9 screw-self tapping-1/4 10 a-tt4-...

  • Page 84: Lectrical

    84 qa022 rev05 01.27.12 e lectrical s ystem electrical schematics.

  • Page 85: Lectrical

    85 qa022 rev05 01.27.12 electrical schematics e lectrical s ystem wire number from to wire number from 41 white wire under dash tail lights (extra) pull white starter 44a white light switch fuse box (light) 22 brown starter relay 44 white light switch tail lights 26 purple trans plug 64 orange horn ...

  • Page 86: Lectrical

    86 qa022 rev05 01.27.12 e lectrical s ystem.

  • Page 87: Lectrical

    87 qa022 rev05 01.27.12 ignition module wiring e lectrical s ystem.

  • Page 88: Lectircal

    88 qa022 rev05 01.27.12 shutdown option wiring item part number qty description 1a ae-opt-0080(complete assy) 1 low oil/hi temp shutdown diesel eng 1b ae-opt-0081-1(complete assy) 1 low oil/hi temp shutdown gasoline 2 9b3215 1 shutdown module 3 w2007.01 1 wire harness 4 861193f 1 oil pressure light ...

  • Page 89: Lectrical

    89 qa022 rev05 01.27.12 cab option wiring diagram e lectrical s ystem.

  • Page 90: Lectrical

    90 qa022 rev05 01.27.12 headlight, taillight & spotlight 2 3 4 6 7 8 9 5 e lectrical s ystem.

  • Page 91: Lectrical

    91 qa022 rev05 01.27.12 headlight, taillight & spotlight item part number qty description 1 a-tt10-00291 2 headlight 2 npn 2 nut-1/2-13 3 npn 6 nut-1/4-20 4a ae-opt-0075-1 (tear drop style) 2 headlight with turn signal (option) 4b a-tt4-00291-6 (retangular style) 2 headlight with turn signal (option...

  • Page 92: Leaner

    92 qa022 rev05 01.27.12 air cleaner assembly a ir c leaner.

  • Page 93: Leaner

    93 qa022 rev05 01.27.12 item part number qty description 1 a-tt4-00091 1 air cleaner 2 a-tt4-00092 2 bracket 3 npn 4 screw-hex cap-3/8-16 x 1 gr-5 4 npn 4 nut-lock-3/8-16 5 npn 4 washer-flat-3/8 6 a-tt4-00094 2 intake tube 45 degree - gas only 7 a-tt4-00095 1 intake tube 8 a-tt4-00096 7 clamp no. 40...

  • Page 94: Ther

    94 qa022 rev05 01.27.12 body assembly item part number qty description 1 c-tt4-0012-3 1 locking t-handle latch 2 c-tt4-0012 1 hood 3 npn 1 hood prop assembly 4 d-tt4-0009-1 1 grill guard/access door 5 62-10-603-20 1 latch for access door 6 a-tt4-0052 1 horn assembly o ther a ssembly 1 2 3 4 5 6.

  • Page 95: Ther

    95 qa022 rev05 01.27.12 item part number qty description 1 a-tt4-0048-1 1 standard seat 2 ae-opt-0055-a 1 standard seat bottom cushion 3 ae-opt-0090 1 standard seat w/ kill switch(option) 3 a-tt10-00048 1 bench seat (dual rear wheel models) 4 ae-opt-0055-b 1 bench seat back cushion 5 ae-opt-0055-c 1...

  • Page 96: Heels

    96 qa022 rev05 01.27.12 wheel & tire assembly item part number qty description 1 a-tt4-00121 4 standard tire 16.5" 2 a-tt4-00122 4 standard rim 3 a-tt4-00123 32 lug nut 4 a-tt8-00121 4 mud & snow tire 16" (option) 5 a-tt4-00122-1 4 rim, mud & snow tire 16" (option) w heels & t ires.

  • Page 97: Heels

    97 qa022 rev05 01.27.12 wheel & tire assembly—dual rear wheel models item part number qty description 1 a-tt8/2-00121-1 6 standard tire 16" 2 a-tt4-00122-1 2 rim 16"-front 3 a-tt8/2-00126 4 rim 16"-rear 4 a-tt4-00123 32 lug nut 5 a-tt8/2-00129 16 wheel adapter lug nut 6 a-tt8/2-00127 2 wheel adapter...

  • Page 98: Ptions

    98 qa022 rev05 01.27.12 cab option 17 15 16 18 9 1 2 3 4 5 6 7 8 o ptions.

  • Page 99: Ptions

    99 qa022 rev05 01.27.12 cab option item part number qty description 1 ae-opt-0004 1 cab assembly complete 1 ae-opt-0003 1 cab assembly complete (dual rear wheel model) 2 40502 1 door assembly complete 3 a-tt4-00553 1 dome lite 4 a-tt4-00554 1 roof vent 5 a-tt4-00555 1 wiper motor 6 a-tt4-00556 1 def...

  • Page 100: Ptions

    100 qa022 rev05 01.27.12 cab heater item part number qty description 1 a-tt4-00601 1 heater assembly 2 a-tt4-00607d 1 control valve 3 02220200a 2 y connector 4 a-tt4-00609 1 heater fan switch 5 a-tt4-00608 1 temperature control cable 6 npn 2 5/8 heater hose (not shown) 4 2 3 1 5 3 engine return engi...

  • Page 101: Ptions

    101 qa022 rev05 01.27.12 item part number qty description 1 ae-opt-0033 1 e-hitch 1 1/2 " pin-complete assembly 2 b-tt3-0008 det2 1 e-hitch guide 1 1/2" guide pin with ring 3 b-tt3-0008a 1 e-hitch spring 4 b-tt3-0008 det5 1 locking collar 5 b-tt3-0008b 1 roll pin 6 ae-opt-0028 1 pintle hook 7 ae-opt...

  • Page 102: Aintenance

    102 qa022 rev05 01.27.12 m aintenance no description of check/service x -check * - requires service daily 50 100 250 500 750 1000 1 engine oil and filter *first 50 hours and every 100 hours thereafter x * * 2 transmission fluid *every 500 hours x * * 3 power steering fluid x 4 brake fluid x 5 coolan...

  • Page 103: Aintenance

    103 qa022 rev05 01.27.12 type service 1 steering linkage lube ep multipurpose grease 2 transmission oil* check dextron iii 3 engine oil change oe/hdo (mil-l-2104) 4 drive axles check go 80-90 (mil-l-2105) 5 power steering pump check power steering fluid 6 drive shaft lube ep multipurpose grease 7 br...

  • Page 104: Aintenance

    104 qa022 rev05 01.27.12 lubrication chart-all wheel drive m aintenance type service 1 steering linkage lube ep multipurpose grease 2 transmission oil* check dextron iii 3 engine oil change oe/hdo (mil-l-2104) 4 drive axles check go 80-90 (mil-l-2105) 5 power steering pump check power steering fluid...

  • Page 105: Aintenance

    105 qa022 rev05 01.27.12 tips for increased all weather traction during aircraft pushback 1. Reduce air pressure in pneumatic tires from 60 psi to as low as 25 psi. (**restore air pressure to 60 psi as soon as weather emergency ends). 2. When pushing with all wheel drive tractors, make sure the tow ...

  • Page 106: Aintenance

    106 qa022 rev05 01.27.12 front end alignment procedure + 1/16 toe out front tires find center line of tire front and back check with tape measure to see difference the front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp turn cl...