Easy-Kleen MAG4000 User Manual

Manual is about: OH SERIES

Summary of MAG4000

  • Page 1

    Oh series easy-kleen pressure systems ltd. 41 earnhardt road sussex corner , nb e4e 6a1 1 800 315 5533 maggold magplus mag4000 magele.

  • Page 2

    2 details • the burner is set to produce the proper amount of temperature rise for 3.6 gpm • decreasing the pressure changes the gpm to the point where you have to compensate by: 1. Increasing the nozzle size in order to increase the gpm 2. Decrease the thermostat setting because the burner is heati...

  • Page 3

    3 these pressure washers are identical with the exception of type of gasoline engine used (recoil start, electric start) and whether the burner’s are powered by 12v from the gasoline engine or from line power @ 120v ac. For marketing purposes the paint and decal colours vary. Model burner orifice bu...

  • Page 4

    4 easy-kleen pressure washers a) introduction thank you for selecting a quality easy-kleen product. We are pleased to have you included among the many satisfied owners of easy-kleen cleaning machines. Years of engineering have gone into the development of these fine products and only top quality com...

  • Page 5

    5 c) installation instructions these water heaters are intended for outdoor use only due to their need for adequate ventilation for the gasoline powered engines. D) basic controls the burners on these pressure washer's require a source of electrical power to create ignition. Optionally each model ca...

  • Page 6

    6 f) burner maintenance repair of the burner is to be done by authorized and trained burner professionals only. G) trouble shooting guide -burner system (see also service manual) see page 26. Burner fails to start. A. Check for loose or broken electrical connections fix tighten or replace electrical...

  • Page 7

    7 easy-kleen pressure systems operations manual oil fired hot water pressure washer introduction this manual has been prepared under the direction of our assembly and service technicians. Their experience in designing, manufacturing, installing and servicing our equipment from our company’s inceptio...

  • Page 8

    8 using your manual this manual contains operational information that is specific for oil fired hot water pressure washers. Important: all cautions and safety warnings must be followed to avoid injury. Note particularly… do not use gasoline, crankcase drainings, or oil containing gasoline or solvent...

  • Page 9

    9 safety first the safe operation of our pressure washing systems is the first priority of easy-kleen systems. This will only be achieved by following the operation and maintenance instructions as explained in this manual and all other enclosed manuals. If you need further explanation of any of the ...

  • Page 10

    10 operating instructions 1. Perform pre-start maintenance inspection on all applicable systems prior to operating the machine. This is essential for the safe, effective and efficient operation. You will get optimum performance from your system only if these instructions and inspections are followed...

  • Page 11

    11 electrically operated burners – some models generate 12v from the gasoline engine and provide the necessary power for the burner. Others utilize a 120v connection which must be grounded. If you require upgrades or modifications to your existing electrical system in order to operate your pressure ...

  • Page 12

    12 5. Burner operation – the machine must be operating with water source connected and flowing prior to turning on the burner. If you experience ignition failure, do not attempt to restart burner! Excess fuel and vapors may have accumulated and the chamber may be hot. The unit must cool down before ...

  • Page 13

    13 chemical application downstream chemical injection – standard note: do not remove back flow preventer as chemical may flow back into the potable water source. 1. Chemical preparation – select the detergent/chemical that best suits your cleaning task. Prepare the dilution according to the manufact...

  • Page 14

    14 winter pump/coil protection the following procedure must be used when the pressure washing unit is stored at temperatures below 0°c/32°f between uses. 1. All water must be drained or blown (via compressed air) from system. Connect a short piece of male fitted ½” garden type hose on to the female ...

  • Page 15

    15 glossary of terms psi – pounds per square inch. Pressure washers are designed and rated to operate at a specific psi. Operating at pressures exceeding the maximum rating could result in damage to the unit and/or severe personal injury. Gpm – gallons per minute. The orifice on the pressure wand as...

  • Page 16

    1 6 e a sy -k le en p re ss u re w a sh er s s er v ic e m a n u a l t h is m a n u a l is i n te n d e d f o r te c h n ic a l p e rs o n n e l to a s s is t in t h e d ia g n o s is a n d r e p a ir o f is s u e s w it h p re s s u re w a s h e rs . T h is m a n u a l is n o t in te n d e d f o r ...

  • Page 17

    1 7 p o w e r s y s t e m d ia g n o s t ic s - g a s m o to r n o t s ta rt in g p r o b l e m p o s s ib l e c a u s e s o l u t io n g a s m o to r n o t s ta rt in g f u e l c h e c k t o s e e i f p ro p e r fu e l le v e ls a re m a in ta in e d n o i g n it io n c h e c k i g n it io n b y r ...

  • Page 18

    1 8 f l u id s y s t e m d ia g n o s t ic s - f lo w a n d p re s s u re p r o b l e m p o s s ib l e c a u s e s o l u t io n n o f lo w n o p o w e r m a k e s u re p u m p is o p e ra ti n g . C h e c k d ri v e b e lt s a n d c o u p lin g s , m a k e n e c e s s a ry a d ju s tm e n ts . T ri ...

  • Page 19

    1 9 p r o b l e m p o s s ib l e c a u s e s o l u t io n e x c e s s iv e p re s s u re s m a ll s p ra y n o z z le n o z z le m u s t b e p ro p e rl y s iz e d f o r th e r a te d f lo w a n d p re s s u re . R e s e t u n lo a d e r o r p re s s u re r e lie f if n o z z le s iz e i s c h a n g...

  • Page 20

    2 0 f l u id s y s t e m d ia g n o s t ic s - u n lo a d e r p r o b l e m p o s s ib l e c a u s e s o l u t io n v e ry lo w o r n o f lo w u n lo a d e r s tu c k i n b yp a s s is o la te t h e f lo w p ro b le m . If i t o c c u rs b e fo re t h e u n lo a d e r d is c h a rg e p o in t, c h e...

  • Page 21

    2 1 u n lo a d e r (p re s s u re ) p ro d u c e s lo w f lo w a n d n o rm a l p re s s u re u n lo a d e r a d ju s te d t o o l o w if t h e u n lo a d e r is d iv e rt in g f lo w t o b yp a s s i t m a y b e a d ju s te d t o o l o w , re a d ju s t a s n e c e s s a ry . S p ra y n o z z le t ...

  • Page 22

    2 2 f l u id s y s t e m d ia g n o s t ic s - l e a k in g a n y l e a k s s h o u l d b e r e p a ir e d a s a p t o p r e v e n t d a m a g e t o t h e s y s t e m . P r o b l e m p o s s ib l e c a u s e s o l u t io n f ro m i n le t g a rd e n h o s e w a s h e r e n s u re t h e w a s h e r i...

  • Page 23

    2 3 f l u id s y s t e m d ia g n o s t ic s - t ri g g e r g u n /s p ra y n o z z le p r o b l e m p o s s ib l e c a u s e s o l u t io n n o n o z z le f lo w f ro m n o z z le w h e n t ri g g e r d e p re s s e d . B ro k e n p is to n r o d i n t ri g g e r g u n if w a te r fl o w s t h ro u...

  • Page 24

    2 4 b o il e r s y s t e m d ia g n o s t ic s - o il b u rn e r w ill n o t f ir e p r o b l e m p o s s ib l e c a u s e s o l u t io n n o t re a c h in g r a te d p re s s u re fl o w n o t a c ti v a ti n g b o ile r c o n tr o ls c o rr e c t th e f lu id p ro b le m f ir s t - s e e f lu id s...

  • Page 25

    2 5 p r o b l e m p o s s ib l e c a u s e s o l u t io n s te a d y f u e l fl o w a t b le e d v a lv e b u t n o n e i n c o m b u s ti o n c h a m b e r s o le n o id v a lv e n o t e n e rg iz in g r e m o v e t h e s o le n o id c o v e r a n d p la c e b la d e o f a n i n s u la te d s c re ...

  • Page 26

    2 6 p r o b l e m p o s s ib l e c a u s e s o l u t io n f la m e in te rm it te n tl y li ft s a n d re tu rn s t o g a s p o rt " c a n d le s " g a s v e lo c it y e x c e e d s f la m e s p e e d if g a s f lo w is n o t p ro p e rl y r e g u la te d , th e r e g u la to r m a y n e e d t o b e...

  • Page 27

    2 7 b o il e r s y s t e m d ia g n o s t ic s - b o ile r c o n tr o ls p r o b l e m p o s s ib l e c a u s e s o l u t io n n o v o lt a g e s o le n o id b o ile r c o n tr o l o r e le c tr ic a l p ro b le m a m u lt im e te r c a n b e u s e d t o c h e c k c o n ti n u it y t h ro u g h c o ...

  • Page 28

    2 8 b o il e r s y s t e m d ia g n o s t ic s - f lo w s w it c h - o p ti o n a l p r o b l e m p o s s ib l e c a u s e s o l u t io n r e e d s w it c h a c ti v a te s w h e n te s te d w it h e x te rn a l m a g n e t m a g n e t fo u le d a n d w ill n o t m o v e if m a g n e t d o e s n o t...