Eaton Power Xpert 9395 Installation And Operation Manual

Manual is about: 450–550 kVA

Summary of Power Xpert 9395

  • Page 1

    Power xpert t 9395 ups 300 kva installation and operation manual.

  • Page 2

    Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...

  • Page 3

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality i table of contents 1 introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 4

    Table of contents power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality ii 4.7 installing a repo switch 4-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 5

    Table of contents power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality iii 8.3 lansafe power management software 8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 6

    Table of contents power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality iv list of figures figure 1‐1. Eaton 9395 ups (300 kva) cabinet 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7

    Table of contents power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality v figure 7‐4. Main menu and mimic screen (normal mode) 7-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 8

    Table of contents power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality vi this page intentionally left blank..

  • Page 9

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 1-1 chapter 1 introduction the power xpert t 9395 uninterruptible power supply (ups) is a true online, continuous-duty, transformerless, double-conversion, solid-state, three-phase system,...

  • Page 10

    Introduction power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 1-2 figure 1‐1. Power xpert 9395 ups (300 kva) cabinet 1.1.3 customer interface s building alarm monitoring – up to five inputs in the ups are available to connect the facilit...

  • Page 11

    Introduction power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 1-3 1.1.4 advanced battery management a three-stage charging system increases battery service life by optimizing recharge time, and protects batteries from damage due to high ...

  • Page 12

    Introduction power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 1-4 1.2.5 monitoring and communication s remote monitor panel ii (rmp ii) – an optional rmp ii contains backlit status indicators and a local horn, allowing monitoring of the ...

  • Page 13

    Introduction power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 1-5 1.5 conventions used in this manual this manual uses these type conventions: s bold type highlights important concepts in discussions, key terms in procedures, and menu op...

  • Page 14

    Introduction power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 1-6 1.7 for more information refer to the power xpert 9395 integrated battery cabinet (model ibc-l) installation manual for the following additional information: s integrated ...

  • Page 15

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 2-1 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that should be followed during installation and maintenance ...

  • Page 16

    Safety warnings power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 2-2 s the operating environment should be maintained within the parameters stated in this manual. S keep surroundings uncluttered, clean, and free from excess moisture. S o...

  • Page 17

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 2-1 section i installation.

  • Page 18

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 2-2.

  • Page 19

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-1 chapter 3 ups installation plan and unpacking use the following basic sequence of steps to install the ups: 1. Create an installation plan for the ups system (chapter 3). 2. Prepare yo...

  • Page 20

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-2 the ups equipment operating environment must meet the weight requirements shown in table 3‐1 and the size requirements shown in figure 3‐1 through f...

  • Page 21

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-3 1873.9 [73.8] 1333.8 [52.5] dimensions are in millimeters [inches]. Figure 3‐1. Ups cabinet dimensions (front view) 871.7 [34.3] 830 [32.7] 40 [1.6]...

  • Page 22

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-4 front 633 [24.9] 758.8 [20] 475.4 [18.7] 376 [14.8] 30 [1.2] 30 [1.2] dimensions are in millimeters [inches]. Figure 3‐3. Ups cabinet dimensions (to...

  • Page 23

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-5 1873.9 [73.8] 1333.8 [52.5] 830 [32.7] cg 412 [16] 856 [33.7] 956 37.6 cg dimensions are in millimeters [inches]. Figure 3‐6. Ups cabinet center of ...

  • Page 24

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-6 3.2.2 ups system power wiring preparation read and understand the following notes while planning and performing the installation: s refer to nationa...

  • Page 25

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-7 c a u t i o n when selecting the most appropriate grounding scheme for your application, consider items such as: ground fault detector settings site...

  • Page 26

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-8 for external wiring requirements, including the minimum awg size of external wiring, see table 3‐4 for installations using a common battery system o...

  • Page 27

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-9 table 3‐5. Input/output ratings and external wiring requirements for the power xpert 9395-300 – separate battery (only systems with an fi-upm) basic...

  • Page 28

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-10 terminals e1 through e12 are 2‐hole bus bar mountings for standard nema 2‐hole barrel lugs. The power wiring connections for this equipment are rat...

  • Page 29

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-11 table 3‐8. Recommended installation parts and tools (not supplied by eaton corporation ) part size quantity manufacturer part number notes long bar...

  • Page 30

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-12 external overcurrent protection and disconnect are not provided by this product, but are required by codes. Refer to table 3‐4 on page 3-8 or table...

  • Page 31

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-13 table 3‐13. Recommended dc input circuit breaker or disconnect rating ups model input rating 480v power xpert 9395-300 700 battery voltage is compu...

  • Page 32

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-14 s a jumper wire must be connected between pins 1 and 2 on tb1, if the normally‐closed repo contact is not used. S repo wiring should be a minimum o...

  • Page 33

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-15 if these instructions are not followed, damage to the wiring channel and wiring will occur. 1. Carefully inspect the outer packaging for evidence o...

  • Page 34

    Ups installation plan and unpacking power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 3-16 figure 3‐8. Ups cabinet as shipped on pallet.

  • Page 35

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-1 chapter 4 ups system installation 4.1 preliminary installation information w a r n i n g installation should be performed only by qualified personnel. Refer to the following while inst...

  • Page 36

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-2 note for the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see table 3‐1 on page 3-2 for cabinet weight...

  • Page 37

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-3 shipping bracket bolts shipping bracket bolts pallet left side shipping bracket upm removable front panel figure 4‐1. Removing the left side shipping bracket.

  • Page 38

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-4 shipping bracket bolts shipping bracket bolts pallet right side shipping bracket front door removable left front panel figure 4‐2. Removing the right side shipp...

  • Page 39

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-5 4.5 installing ups external and battery power wiring note the ups cabinet is shipped with a debris shield covering the ventilation grill on top of the unit. Do ...

  • Page 40

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-6 top entry conduit landing for ac input and output, and dc input (remove panel to drill or punch conduit holes.) top view interface entry conduit landings for tb...

  • Page 41

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-7 (see figure 4‐5 for detail aa.) dc input from battery + (e4) – (e5) dc input from battery (e12) neutral ac input to ups rectifier (a, b, c) ac output to critica...

  • Page 42

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-8 ground terminals ac output to critical load phase c (e8) phase a (e6) phase b (e7) (e12) neutral ac input to ups rectifier phase a (e1) phase c (e3) phase b (e2...

  • Page 43

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-9 5. If wiring the ups for a common battery, proceed to step 6; if wiring for a separate battery, proceed to step 8. 6. Connect the positive, negative, and ground...

  • Page 44

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-10 (upm 4 – fi-upm) dc input from battery + (e4) – (e5) dc input from battery dc input from battery + (e4) (upm 4 – fi-upm) (upm 1) – (e5) dc input from battery (...

  • Page 45

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-11 4. If installing interface wiring through the left interface entry conduit landing, proceed to step 5; otherwise, proceed to step 7. 5. If not already accompli...

  • Page 46

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-12 x-slot communication bays tb3 tb1 and tb2 (see figure 4‐9 for detail aa.) (see figure 4‐11 on page 4-15 for terminal assignments.) (see figure 4‐13 on page 4-1...

  • Page 47

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-13 table 4‐1. Tb1, tb2, and tb3 interface connections terminal tb1 name description 1 repo nc i nput: normally‐closed dry contact used to activate ups epo from a ...

  • Page 48

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-14 tb1 tb2 x-slot communication bays see figure 4‐11 for terminal assignments. Figure 4‐9. Interface terminal detail aa tb2 note alarm relay contacts have a maxim...

  • Page 49

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-15 ups building alarm 3 building alarm 3 return building alarm 4 building alarm 5 building alarm 4 return building alarm 5 return note all building alarm inputs r...

  • Page 50

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-16 4.6.2 tb1 battery interface connections to install wiring to connections: 1. Verify the ups system is turned off and all power sources are removed. See chapter...

  • Page 51

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-17 17. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws. 18. If wiring x-slot connections, proceed to paragraph 4.6...

  • Page 52

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-18 5. Route and install the lan, telephone, and other cables to the appropriate x-slot cards. See figure 4‐8 on page 4-12 and figure 4‐13 for x-slot communication...

  • Page 53

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-19 4.7 installing a repo switch a latching-type remote emergency power-off (repo) switch can be used in an emergency to shut down the ups and remove power to the ...

  • Page 54

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-20 6. If installing interface wiring through the left interface entry conduit landing, proceed to step 7; otherwise, proceed to step 9. 7. If not already accompli...

  • Page 55

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-21 3 (no) ups tb1 repo switch (no) twisted wires 1 (nc) note repo switch rating is 24 vdc, 1a minimum. Note the repo switch must be a latching-type switch not tie...

  • Page 56

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-22 3 (no) ups tb1 repo switch (nc) twisted wires 1 (nc) 2 (return) 4 (return) note repo switch rating is 24 vdc, 1a minimum. Note the repo switch must be a latchi...

  • Page 57

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-23 4.8 installing options and accessories to install options and accessories, see chapter 5, “installing options and accessories.” 4.9 initial startup startup and...

  • Page 58

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-24 installation checklist - all packing materials and restraints have been removed from each cabinet. - each cabinet in the ups system is placed in its installed ...

  • Page 59

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-25 notes _________________________________________________________________________ _________________________________________________________________________ _____...

  • Page 60

    Ups system installation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 4-26 this page intentionally left blank..

  • Page 61

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-1 chapter 5 installing options and accessories 5.1 installing an optional powerware hot sync can bridge card as an option, a powerware hot sync ® controller area network (can) bridge car...

  • Page 62

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-2 7. Read and understand the following notes while planning and performing the wiring installation: s conduit must be installed between the ups cabinet...

  • Page 63

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-3 connections for parallel system control connections for rmp ii, rim ii, or scm ii building alarm 2 replacement j3 connections for bypass status figur...

  • Page 64

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-4 5.2 installing an optional remote monitor panel ii to install rmp ii wiring: 1. Verify the ups system is turned off and all power sources are removed...

  • Page 65

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-5 terminal tb1 signal connections from the ups ground terminal terminal tb3 120 vac power figure 5‐3. Remote monitor panel ii and relay interface modul...

  • Page 66

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-6 note setup of the powerware hot sync can bridge card must be performed by an authorized eaton customer service engineer. Contact an eaton service rep...

  • Page 67

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-7 10. If removed, reinstall the safety shield panel removed in paragraph 5.1, step 5. Secure with the retained hardware. 11. If removed, reinstall the ...

  • Page 68

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-8 note if mounting to a hollow wall, secure the enclosure to a wood or metal stud within the wall. Do not use hollow wall anchors. 3. Securely mount th...

  • Page 69

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-9 10. Close the front door and secure the latch. 11. If removed, reinstall the safety shield panel removed in paragraph 5.1, step 5. Secure with the re...

  • Page 70

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-10 5.5 accessory mounting dimensions figure 5‐8 through figure 5‐10 show the dimensions of the rmp ii, the rim ii, and the scm ii. Flush mount using #1...

  • Page 71

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-11 knockouts provided on five surfaces surface mount using #10 pan head screws for hanging. (mount with vent holes facing up.) flush mount using #10 pa...

  • Page 72

    Installing options and accessories power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-12 knockouts provided on five surfaces surface mount using #10 pan head screws for hanging. (mount with vent holes facing up.) flush mount using #10 pa...

  • Page 73

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-13 section ii operation.

  • Page 74

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 5-14.

  • Page 75

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-1 chapter 6 understanding ups operation 6.1 ups system overview the power xpert 9395 ups is a continuous-duty, solid‐state, transformerless (at 480 vac), three-phase, true online system ...

  • Page 76

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-2 6.2 single ups a single ups operates independently to support an applied load from the inverter, providing conditioned and uninterruptible ac power to the c...

  • Page 77

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-3 static switch rectifier inverter k1 k3 battery converter battery battery breaker main power flow trickle current energized de-energized closed open breakers...

  • Page 78

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-4 6.2.3 energy saver system mode note vmms and ess modes are mutually exclusive. If ess mode is enabled, vmms mode is disabled. When the ups is operating in e...

  • Page 79

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-5 vmms's upm automatic scheduling rotates the idle upms every month with the abm cycle. This allows the upms to have equal load-share time and also conducts a...

  • Page 80

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-6 the internal bypass is comprised of a solid-state, silicon-controlled rectifier (scr) static switch (ssw) and a backfeed protection contactor k5. The static...

  • Page 81

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-7 if the input power fails to return or is not within the acceptance windows required for normal operation, the battery continues discharging until a dc volta...

  • Page 82

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-8 input breaker (cb1) (optional) x-slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3‐4 on...

  • Page 83

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-9 input breaker (cb1) (optional) x-slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3‐4 on...

  • Page 84

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-10 input breaker (cb1) (optional) x-slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3‐5 o...

  • Page 85

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-11 maintenance bypass panel output from ups mis to ups rectifier input rib: rectifier input breaker bib: bypass input breaker mis: maintenance isolation break...

  • Page 86

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-12 6.4 multiple ups distributed bypass system distributed bypass parallel operation extends the normal operation of power xpert 9395 upss by offering increase...

  • Page 87

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-13 s in bypass mode, the critical load is directly supported by utility power through the bypass circuit in each ups. S in battery mode, the battery provides ...

  • Page 88

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-14 main power flow ups 1 ups 2 ups 3 ups 4 output to critical load battery ups input tie cabinet ups 1 output bypass input ups 2 output ups 3 output ups 4 out...

  • Page 89

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-15 main power flow ups 1 ups 2 ups 3 ups 4 output to critical load battery ups input tie cabinet ups 1 output bypass input ups 2 output ups 3 output ups 4 out...

  • Page 90

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-16 6.4.4 battery mode – distributed bypass the upss transfer to battery mode automatically if a utility power outage occurs, or if the utility power does not ...

  • Page 91

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-17 if at any time during the battery discharge the input power becomes available again, the rectifier begins to supply dc current to the inverter. At this poi...

  • Page 92

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-18 battery breaker battery converter inverter k3 fuse rectifier k1 k2 fuse fuse fuse e6 e7 e8 e12 k5 static switch fuse e1 e2 e3 cb1 (optional) ups 1 a b tie ...

  • Page 93

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-19 battery breaker battery converter inverter k3 fuse rectifier k1 k2 fuse fuse fuse e6 e7 e8 e12 k5 static switch fuse e1 e2 e3 cb1 (optional) ups 1 a b tie ...

  • Page 94

    Understanding ups operation power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 6-20 battery breaker battery converter inverter k3 fuse rectifier k1 k2 fuse fuse fuse e6 e7 e8 e12 k5 static switch fuse e1 e2 e3 cb1 (optional) ups 1 a b tie ...

  • Page 95

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-1 chapter 7 ups operating instructions this section describes how to operate the ups. Note before starting the ups, ensure all installation tasks are complete and a preliminary startup h...

  • Page 96

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-2 7.1.1 control panel the control panel is used to set up and control the ups, and to monitor ups operation. For a description of the ups control panel functio...

  • Page 97

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-3 7.2.1 status indicators the four symbols on the right side of the control panel are status indicators. They are colored light emitting diode (led) lamps, and...

  • Page 98

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-4 7.2.3 using the lcd and pushbuttons the lcd on the control panel provides an operator interface with the ups system. Figure 7‐3 identifies the display areas ...

  • Page 99

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-5 7.2.4 using the menu the ups menu bar allows you to display data in the information area to help you monitor and control ups operation. Table 7‐2 shows the b...

  • Page 100

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-6 7.2.6 display menu operation table 7‐3 describes the menu functions and and how to use them. Table 7‐3. Display menu operation function subfunction operation...

  • Page 101

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-7 operation subfunction function contrast adjust select contrast from the system setup level 0 menu to display the contrast adjust screen. Use the left or righ...

  • Page 102

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-8 operation subfunction function com port selection the com port setup screen allows selection of the serial com port to set up. Select com port setup from the...

  • Page 103

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-9 table 7‐4. Typical system status messages function message ups shutdown; bypass; online bypass off; on; available maintenance bypass off; on charger charger ...

  • Page 104

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-10 7.2.8 load off screen the load off screen is displayed when the load off pushbutton is selected from the main menu bar, the ups control command screen, or t...

  • Page 105

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-11 10. Press the controls pushbutton on the system status menu bar. The ups control command screen is displayed. 11. On the ups control command screen, select ...

  • Page 106

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-12 10. On the bypass control command screen, select go to bypass . 11. Press the select pushbutton on the bypass command menu bar. The critical load is immedia...

  • Page 107

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-13 7.3.4 transfer from normal to bypass mode to transfer the critical load to bypass mode: c a u t i o n in bypass mode, the critical load is not protected fro...

  • Page 108

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-14 7.3.6 transfer from normal to bypass mode and shut down ups to transfer the critical load to bypass mode and shut down the ups: 1. Transfer the critical loa...

  • Page 109

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-15 4. On the charger control command screen, select charger on . 5. Press the select pushbutton on the charger command menu bar. To turn the battery charger of...

  • Page 110

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-16 to use the load off command: 1. Press the controls pushbutton on the main menu bar. The system status screen is displayed. 2. On the system status screen, s...

  • Page 111

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-17 note the following instructions are for the eaton corporation-supplied repo switch. If a customer-supplied repo switch is used, it may not activate in the s...

  • Page 112

    Ups operating instructions power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 7-18 this page intentionally left blank..

  • Page 113

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-1 chapter 8 communication this chapter describes the communication features of the power xpert 9395 300 kva ups and provides information about connecting hardware and using terminal mode...

  • Page 114

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-2 lan and telephone drops for use with x-slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an x-slot card, contac...

  • Page 115

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-3 the enotify service relies on a connectups-x web/snmp card (or power xpert card) installed with the ups sending one-way status and event e-mails to powerware remote monit...

  • Page 116

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-4 remote notification differs from the basic terminal mode with the addition the following functions: s call answer the call answer function allows the user to call into th...

  • Page 117

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-5 8.5.2 event history log this key sequence prints the entire event history log of the ups at the time the data is requested. The printout begins with the oldest alarm entr...

  • Page 118

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-6 model: powerware 9395 cto: tf12710000000 serial: mcu dsp: 70.81.14 mcu bootloader: 80.40 mcu pld: 1.00 pmf 1 dsp: 80.81.14 pmf 1 bootloader: 80.40 pmf 1 pld: 1.00 xslot c...

  • Page 119

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-7 8.6 building alarm monitoring this standard feature lets you connect the ups to your building alarms, such as smoke detectors or overtemperature alarms. The customer inte...

  • Page 120

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-8 the rmp ii contains a local horn and the backlit status indicators listed in table 8‐1. Table 8‐1. Rmp ii status indicators system normal the ups is energized (either wit...

  • Page 121

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-9 8.9 relay interface module ii an optional rim ii uses relay contact closures to indicate the operating status and alarm condition of the ups system. The module uses a ser...

  • Page 122

    Communication power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 8-10 8.10 supervisory contact module ii an optional scm ii establishes an interface between the ups system and the customer's monitor. This interface allows the customer to m...

  • Page 123

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 9-1 chapter 9 ups maintenance the components inside the ups cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little ...

  • Page 124

    Ups maintenance power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 9-2 s proper disposal of batteries is required. Refer to your local codes for disposal requirements. S do not dispose of batteries in a fire. Batteries may explode when exp...

  • Page 125

    Ups maintenance power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 9-3 isbm air filter location upm air filter location ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄ ÄÄ...

  • Page 126

    Ups maintenance power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 9-4 c a u t i o n verify washed filter is thoroughly dry before reinstalling. C. Push the washed or new foam filter over the screw heads on the cabinet mounted studs until ...

  • Page 127

    Ups maintenance power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 9-5 9.2.5 battery maintenance contact an eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized se...

  • Page 128

    Ups maintenance power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 9-6 this page intentionally left blank..

  • Page 129

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 10-1 chapter 10 product specifications 10.1 model numbers the ups is housed in a free‐standing cabinet with safety shields behind the door and front panels. The ups is available in 50 or 6...

  • Page 130

    Product specifications power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality 10-2 10.2.2 ups output ups output capacity 100% rated current output voltage regulation 1% (10% to 100% load) output voltage adjustment (nominal +/–3%) 480 vac nomin...

  • Page 131

    Power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality w-1 warranty limited factory warranty for three‐phase powerware ® ups products warrantor: the warrantor for the limited warranties set forth herein is eaton electrical inc., a delaware cor...

  • Page 132

    Warranty power xpert t 9395 ups (300 kva) installation and operation manual s 164201728 rev 2 www.Eaton.Com/powerquality w-2 this page intentionally left blank..

  • Page 134

    *1642017282* 164201728 2.