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- Power Xpert 9395
- Installation And Operation Manual
Eaton Power Xpert 9395 Installation And Operation Manual
Summary of Power Xpert 9395
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Power xpert 9395 ups and plus 1 ups 450–550 kva installation and operation manual.
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Power xpert 9395 ups and plus 1 ups 450–550 kva installation and operation manual.
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Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality i table of contents 1 introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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Table of contents power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality ii 4.6 installing ups external and battery power wiring 4-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Table of contents power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality iii 7.3 single ups operation 7-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Table of contents power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality iv 7.5 color touchscreen control panel 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Table of contents power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality v 10 product specifications 10-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10....
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Table of contents power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality vi list of figures figure 1‐2. Power xpert 9395 plus 1 ups (450–550 kva) cabinet with the field installed upm 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Table of contents power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality vii figure 6‐2. Path of current through the ups in online mode 6-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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Table of contents power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality viii figure 7‐29. System events screen 7-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-1 chapter 1 introduction the power xpert 9395 uninterruptible power supply (ups) is a true online, continuous-duty, transformerless, double-conversion, solid-state, three-phase system, p...
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-2 isbm or iom section upm section older lcd control panel figure 1‐1. Power xpert 9395 ups (450–550 kva) cabinet.
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-3 isbm or iom section upm section fi-upm new color touchscreen figure 1‐2. Power xpert 9395 plus 1 ups (450–550 kva) cabinet with the field installed upm.
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-4 1.1.2 control panel the control panel, located on the front of the ups, can be either a liquid crystal display (lcd) and pushbutton switches or a 10-inch color touchscreen...
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-5 1.2.3 maintenance bypass module the maintenance bypass module (mbm) enables power to completely bypass and isolate the ups so that the ups can be safely serviced or replac...
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-6 1.2.8 input output module configuration the ups can be supplied in an input output module (iom) configuration without the bypass input connections, the static switch, the ...
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-7 enotify remote monitoring and diagnostics service – an optional service that provides 24/7 remote monitoring of 43 alarms, temperature/humidity and battery charge informat...
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-8 1.5 using this manual this manual describes how to install and operate the power xpert 9395 ups (450–550 kva) cabinet. Read and understand the procedures described in this...
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-9 1.7 symbols, controls, and indicators the following are examples of symbols used on the ups or accessories to alert you to important information: risk of electric shock - ...
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Introduction power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 1-10 1.8 for more information refer to the power xpert 9395 integrated battery cabinet (model ibc-l) installation manual for the following additional information: integrated b...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 2-1 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that should be followed during installation and maintenance ...
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Safety warnings power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 2-2 the operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Observe...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 2-1 section i installation.
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 2-2.
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-1 chapter 3 ups installation plan and unpacking use the following basic sequence of steps to install the ups: 1. Create an installation plan for the ups system (chapter 3). 2. Prepare yo...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-2 for field installed upm (fi-upm) weights and dimensions, refer to the power xpert 9395 field installed upm mechanical installation manual, listed in...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-3 the ups ventilation requirements are shown in table 3‐3. Table 3‐3. Air conditioning or ventilation requirements during full load operation rating i...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-4 dimensions are in millimeters [inches]. Figure 3‐2. Ups cabinet dimensions (right side view) front dimensions are in millimeters [inches]. Figure 3‐...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-5 front dimensions are in millimeters [inches]. Figure 3‐4. Ups cabinet dimensions (bottom view) front dimensions are in millimeters [inches]. Figure ...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-6 1873.9 [73.8] 1873.8 [73.8] 830 [32.7] 929.4 [36.6] 1140.2 [44.9] 435.2 [17.1] cg cg dimensions are in millimeters [inches]. Figure 3‐6. Ups cabinet...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-7 3.2.2 ups system power wiring preparation read and understand the following notes while planning and performing the installation: refer to national ...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-8 c a u t i o n when selecting the most appropriate grounding scheme for your application, consider items such as: ground fault detector settings site...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-9 for external wiring requirements, including the minimum awg size of external wiring, see table 3‐4 for common battery system installations, table 3‐...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-10 table 3‐5. Input/output ratings and external wiring requirements for the power xpert 9395-550/450, 9395-550/500, and 9395-550/550 – separate batter...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-11 ac input to the ups with separate rectifier inputs is wired as if each upm is rated for 275 kva (see table 3‐6). The bypass input, battery input, a...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-12 for a ups with common rectifier input terminals, e1 through e12 are 2‐hole bus bar mountings for standard nema 2‐hole barrel lugs. The power wiring...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-13 table 3‐9. Supplied terminal hardware kit part size quantity terminals used on eaton part number bolt, grade 5 m10 x 30 mm 23 ground and neutral 18...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-14 table 3‐12. Power cable conduit requirements ups model voltage terminal number of wires in conduit minimum conduit trade size number of conduits 93...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-15 external overcurrent protection and disconnect are not provided by this product, but are required by codes. Refer to table 3‐4 on page 3-9, table 3...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-16 table 3‐15. Recommended bypass, output, and mob circuit breaker ratings ups model output rating load rating 400v 480v 9395-550/450 80% rated 700a 7...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-17 3.2.3 ups system interface wiring preparation control wiring for features and options should be connected at the customer interface terminal blocks...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-18 c a u t i o n on all 9395 models that will be fed by a site generator at any time it is recommended to have an “on generator” sensing input connect...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-19 c a u t i o n when selecting the most appropriate grounding scheme for your application, consider items such as: ground fault detector settings sit...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-20 2. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible, before unpacking. If possible, mov...
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-21 figure 3‐8. Power xpert 9395 ups (450–550 kva) cabinet as shipped on pallet.
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Ups installation plan and unpacking power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 3-22 this page intentionally left blank..
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-1 chapter 4 ups system installation 4.1 preliminary installation information w a r n i n g installation should be performed only by qualified personnel. Refer to the following while inst...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-2 note for the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see table 3‐1 on page 3-2 for cabinet weight...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-3 shipping bracket bolts shipping bracket bolts pallet left side shipping bracket upm removable front panels figure 4‐1. Removing the left side shipping bracket.
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-4 shipping bracket bolts shipping bracket bolts front door removable left front panel pallet right side shipping bracket figure 4‐2. Removing the right side shipp...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-5 4.3 field installed upm installation if installing a plus 1 model, install the fi-upm using the instructions in the power xpert 9395 field installed upm mechani...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-6 4.6 installing ups external and battery power wiring note the ups cabinet is shipped with debris shields covering the ventilation grills on top of the cabinet. ...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-7 hex nut conical washer lug bus bar flat washer bolt head lug flat washer hex nut conical washer lug bus bar flat washer bolt head flat washer single lug install...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-8 4. Locate the external wiring terminal hardware kit packed on the bottom left side of the isbm section. 5. If installing a ups with separate rectifier feeds, pr...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-9 7. Proceed to step 10. 8. Using hardware from the external wiring terminal hardware kit (see table 3‐9 on page 3-13), connect phase a, b, and c rectifier input ...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-10 note required parallel system wiring length must be equal to ensure approximately equal current sharing when in bypass mode. For proper operation the following...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-11 (see figure 4‐7 for detail aa.) dc input from battery + (e4) – (e5) dc input from battery (e12) neutral ac input to ups rectifier (a, b, c) ac output to critic...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-12 ground terminals ac output to critical load phase c (e8) phase a (e6) phase b (e7) (e12) neutral ac input to ups rectifier phase a (e1) phase c (e3) phase b (e...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-13 (see figure 4‐9 for detail aa.) dc input from battery + (e4) – (e5) dc input from battery (e12) neutral ac input to upm rectifiers (a, b, c) ac output to criti...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-14 ground terminals ac output to critical load phase c (e8) phase a (e6) phase b (e7) (e12) neutral upm rectifier input terminal block phase c (e11) phase a (e9) ...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-15 4.6.3 battery power wiring c a u t i o n when sizing the battery system, do not exceed the internal battery charger capabilities. See chapter 10, “product spec...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-16 dc input from battery + (e4) – (e5) dc input from battery figure 4‐11. Ups power terminal detail bb – common battery.
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-17 dc input from battery + (e4) – (e5) dc input from battery dc input from battery + (e4) (upm 1) (upm 2) (upm 1) – (e5) dc input from battery (upm 2) (upm 4 – fi...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-18 3. Remove the door. Remove the retaining screw located inside the door at the bottom hinge pivot point, then lift the door off. Retain the hardware for later u...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-19 x-slot communication bays tb3 tb1 and tb2 (see figure 4‐14 for detail.) (see figure 4‐16 on page 4-22 for terminal assignments.) (see figure 4‐19 on page 4-25 ...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-20 table 4‐1. Tb1, tb2, and tb3 interface connections terminal tb1 name description 1 repo nc input: normally‐closed dry contact used to activate ups epo from a r...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-21 tb1 tb2 x-slot communication bays see figure 4‐16 for terminal assignments. Figure 4‐14. Interface terminal detail tb2 note alarm relay contacts have a maximum...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-22 ups building alarm 3 building alarm 3 return building alarm 4 building alarm 5 building alarm 4 return building alarm 5 return note all building alarm inputs r...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-23 4.7.2 tb1 battery interface connections to install wiring to connections: 1. Verify the ups system is turned off and all power sources are removed. See chapter...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-24 17. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws. 18. If wiring x-slot connections, proceed to paragraph 4.7...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-25 4.7.3 x-slot connections note lan and telephone drops for use with x-slot cards must be provided by the customer. Note when installing external wiring to x-slo...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-26 4.8 installing a repo switch a latching-type remote emergency power-off (repo) switch can be used in an emergency to shut down the ups and remove power to the ...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-27 6. If not already accomplished, remove one top screw and two bottom screws securing the ups left front panel (see figure 4‐2 on page 4-4). Lift the panel strai...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-28 3 (no) ups tb1 repo switch (no) twisted wires 1 (nc) note repo switch rating is 24 vdc, 1a minimum. Note the repo switch must be a latching-type switch not tie...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-29 3 (no) ups tb1 repo switch (nc) twisted wires 1 (nc) 2 (return) 4 (return) note repo switch rating is 24 vdc, 1a minimum. Note the repo switch must be a latchi...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-30 4.9 installing options, accessories, and distributed bypass control wiring to install options, accessories, and distributed bypass control wiring, see chapter ...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-31 installation checklist all packing materials and restraints have been removed from each cabinet. Each cabinet in the ups system is placed in its installed loca...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-32 distributed bypass installation checklist each cabinet in the distributed bypass system is placed in its installed location. All conduits and cables are proper...
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Ups system installation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 4-33 notes _________________________________________________________________________ _________________________________________________________________________ _____...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-1 chapter 5 installing options and accessories 5.1 installing an optional powerware hot sync can bridge card as an option, a powerware hot sync controller area network (can) bridge card,...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-2 7. Read and understand the following notes while planning and performing the wiring installation: conduit must be installed between the ups cabinet a...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-3 connections for parallel system control connections for rmp ii, rim ii, or scm ii alarm j3 connections for bypass status figure 5‐2. Powerware hot sy...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-4 5.2 installing distributed bypass control wiring note when installing external wiring to the powerware hot sync can bridge card, conduit must be inst...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-5 ups 1 ups 2 ups 3 ups 4 can (if installed) (if installed) pull chain note this drawing is for distributed bypass wiring purposes and is not a floor l...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-6 1 2 3 4 5 7 8 6 9 10 ups 1 twisted pair twisted pair twisted pair twisted pair twisted pair twisted pair 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 up...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-7 note nc and no designations on mob aux contacts are defined with breaker in off (open) position. Note if mob contacts have pigtail leads, use the sam...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-8 table 5‐4. Pull-chain wiring terminations with mobs from to function ups 1 can bridge card j3–1 (alarm) mob 1 aux 1 nc mob open alarm ups 1 can bridg...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-9 note when installing signal wiring for can card j3 terminals, conduit must be installed between the device and the ups cabinet. 4. Remove the ups cab...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-10 ups can card j3 120 vac from critical bus line neutral twisted pair ground terminal rmp ii, rim ii, or scm ii figure 5‐8. Remote monitor panel ii, r...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-11 5.4 installing an optional relay interface module ii to install rim ii wiring: 1. Verify the ups system is turned off and all power sources are remo...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-12 table 5‐6. J1 through j4 interface connectors status j1 through j4 description ups available pins 1 and 12 contacts are closed when the ups is opera...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-13 7. Install wiring between the ups and scm ii. See figure 5‐2 and table 5‐1 for the powerware hot sync can bridge card terminal location and wiring i...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-14 system normal no redundancy on generator bypass not available on battery ups alarm on bypass shutdown imminent figure 5‐11. Supervisory contact modu...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-15 5.6 accessory mounting dimensions figure 5‐12 through figure 5‐14 show the dimensions of the rmp ii, the rim ii, and the scm ii. Flush mount using #...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-16 knockouts provided on five surfaces surface mount using #10 pan head screws for hanging. (mount with vent holes facing up.) flush mount using #10 pa...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-17 knockouts provided on five surfaces surface mount using #10 pan head screws for hanging. (mount with vent holes facing up.) flush mount using #10 pa...
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Installing options and accessories power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-18 this page intentionally left blank..
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-19 section ii operation.
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 5-20
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-1 chapter 6 understanding ups operation 6.1 ups system overview the power xpert 9395 ups is a continuous-duty, solid‐state, transformerless (at 480 vac), three-phase, true online system ...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-2 the emergency bypass consists of a continuous-duty static switch and backfeed protection contactor k5. The backfeed protection contactor is located in serie...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-3 the battery converter derives its input from the regulated dc output of the rectifier and provides either a boosted or bucked regulated dc voltage charge cu...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-4 6.2.3 energy saver system mode note vmms and ess modes are mutually exclusive. If ess mode is enabled, vmms mode is disabled. When the ups is operating in e...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-5 6.2.4 variable module management system note vmms and ess modes are mutually exclusive. If vmms mode is enabled, ess mode is disabled. In vmms mode, the ups...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-6 6.2.5 bypass mode the ups automatically switches to bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the c...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-7 6.2.6 battery mode the ups automatically transfers to battery mode if a utility power outage occurs, or if the utility power does not conform to specified p...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-8 if at any time during the battery discharge the input power becomes available again, contactors k1 and k5 close and the rectifier begins to supply dc curren...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-9 input breaker (cb1) (optional) x-slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3‐4 on...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-10 input breaker (cb1) (optional) x-slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , c , and d map to table 3‐5 on pa...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-11 input breaker (cb1) (optional) x-slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3‐4 o...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-12 input breaker (cb1) (optional) e1, e2, e3 e6, e7, e8, e12 note callout letters a , b , c , and d map to table 3‐5 on page 3-10. Note if the load requires a...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-13 input breaker (cb1) (optional) x-slot interface e1, e2, e3 48v battery shunt trip note callout letters a , c , and d map to table 3‐4 on page 3-9. Note if ...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-14 input breaker (cb1) (optional) x-slot interface e1, e2, e3 48v battery shunt trip note callout letters a , c , and d map to table 3‐5 on page 3-10. Note if...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-15 input breaker (cb1) (optional) x-slot interface e1, e2, e3 48v battery shunt trip note callout letters a , c , and d map to table 3‐4 on page 3-9. Note if ...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-16 input breaker (cb1) (optional) e1, e2, e3 note callout letters a , c , and d map to table 3‐5 on page 3-10. Note if the load requires a neutral, a bypass s...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-17 e1, e2, e3 e6, e7, e8, e12 note callout letter a maps to table 3‐6 on page 3-11. Callout letters b , c , and d map to table 3‐5 on page 3-10. Note if the l...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-18 note callout letter a maps to table 3‐6 on page 3-11. Callout letters b , c , and d map to table 3‐5 on page 3-10. Note if the load requires a neutral, a b...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-19 e1, e2, e3 note callout letter a maps to table 3‐6 on page 3-11. Callout letters c and d map to table 3‐5 on page 3-10. Note if the load requires a neutral...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-20 note callout letter a maps to table 3‐6 on page 3-11. Callout letters c and d map to table 3‐5 on page 3-10. Note if the load requires a neutral, a bypass ...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-21 maintenance bypass panel output from ups mis to ups rectifier input rib: rectifier input breaker bib: bypass input breaker mis: maintenance isolation break...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-22 6.4 multiple ups distributed bypass system distributed bypass parallel operation extends the normal operation of power xpert 9395 upss by offering increase...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-23 the upss continually monitor themselves and the incoming utility power and automatically switch between these modes as required, without operator intervent...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-24 if the utility ac power is interrupted or is out of specification, the upss automatically switch to battery mode to support the critical load without inter...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-25 in a distributed bypass system, each ups operates similar to a single ups, but in parallel with each other. The bypass source for the load is derived from ...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-26 main power flow ups 1 ups 2 ups 3 ups 4 output to critical load battery ups input tie cabinet ups 1 output bypass input ups 2 output ups 3 output ups 4 out...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-27 6.5 multiple ups distributed bypass system oneline configurations the distributed bypass system oneline drawings in this section show the simplified intern...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-28 battery breaker battery converter inverter k3 fuse rectifier k1 k2 fuse fuse fuse e6 e7 e8 e12 k5 static switch fuse e1 e2 e3 cb1 (optional) ups 1 a b tie ...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-29 battery breaker battery converter inverter k3 fuse rectifier k1 k2 fuse fuse fuse e6 e7 e8 e12 k5 static switch fuse e1 e2 e3 cb1 (optional) ups 1 a b tie ...
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Understanding ups operation power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 6-30 battery breaker battery converter inverter k3 fuse rectifier k1 k2 fuse fuse fuse e6 e7 e8 e12 k5 static switch fuse e1 e2 e3 cb1 (optional) ups 1 a b tie ...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-1 chapter 7 ups operating instructions this section describes how to operate the ups using either the older lcd non-touch panel or the newer color touchscreen control. Refer to section 7...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-2 7.1.1 circuit breakers optional circuit breaker (cb1) is used to control the ac input to the ups rectifier. Cb1 is not available with the separate upm rectif...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-3 7.2.1 status indicators the four symbols on the right side of the control panel are status indicators. These colored light emitting diode (led) lamps work wi...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-4 7.2.3 using the lcd and pushbuttons the lcd on the control panel provides an operator interface with the ups system. Figure 7‐3 identifies the display areas ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-5 7.2.4 using the menu the ups menu bar allows you to display data in the information area to help you monitor and control ups operation. Table 7‐2 shows the b...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-6 7.2.6 display menu operation table 7‐3 describes the menu functions and and how to use them. Table 7‐3. Display menu operation function subfunction operation...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-7 table 7‐3. Display menu operation (continued) operation subfunction function contrast adjust select contrast from the system setup level 0 menu to display th...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-8 table 7‐3. Display menu operation (continued) operation subfunction function com port selection the com port setup screen allows selection of the serial com ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-9 table 7‐4. Typical system status messages function message ups shutdown; bypass; online; energy saver; high alert bypass off; on; available maintenance bypas...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-10 7.2.8 load off screen the load off screen (figure 7‐6) is displayed when the load off pushbutton is selected from the main menu bar, the ups control command...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-11 10. Close the battery breaker. 11. Verify no alarms are active. 12. On the system status screen, select the ups command. 13. Press the controls pushbutton o...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-12 8. Press the controls pushbutton on the main menu bar. The system status screen is displayed. 9. On the system status screen, verify the ups status is shutd...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-13 16. Verify the following messages display sequentially on the upm status line: dc starting, charger off inverter starting inverter syncing ready the upm 1 r...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-14 9. On the system status screen, the ups status should indicate shutdown and the upm status should indicate offline. 10. Verify no alarms are active. 11. On ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-15 5. Press the select pushbutton on the bypass command menu bar. The ups transfers to bypass mode and the critical load is immediately supplied by the bypass ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-16 5. Press the select pushbutton on the ups command menu bar. The ups transfers to energy saver mode and the critical load is immediately supplied by the bypa...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-17 5. Press the select pushbutton on the ups command menu bar. The ups transfers to high alert mode, but remains online. After one hour the ups transfers to en...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-18 7.3.12 transfer from energy saver to bypass mode to transfer the critical load to bypass mode: note the energy saver mode commands are displayed only if ena...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-19 7.3.14 transfer from high alert to bypass mode to transfer the critical load to bypass mode: note the high alert mode commands are displayed only if enabled...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-20 7.3.16 transfer from high alert to energy saver mode to transfer the critical load to energy saver mode: note the high alert and energy saver mode commands ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-21 10. Press the select pushbutton on the upm 1 command menu bar. The upm status indicates shutdown . The power module is turned off. Logic power remains on. 1...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-22 4. Press the controls pushbutton on the ups control command menu bar. The upm control command screen is displayed. 5. On the upm control command screen, sel...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-23 to turn the battery charger off: 1. Press the controls pushbutton on the main menu bar. The system status screen is displayed. 2. On the system status scree...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-24 3. Press the controls pushbutton on the system status menu bar. The ups or bypass control command screen is displayed. 4. On the control command screen, sel...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-25 7.3.23 using the remote emergency power-off switch a ups emergency power-off is initiated by the repo pushbutton switch. In an emergency, you can use this s...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-26 7.4 multiple ups distributed bypass operation the paragraphs in this section provide operating instructions for a ups system containing multiple upss. Note ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-27 17. Verify the following messages display sequentially on the ups status line: dc starting, charger off inverter starting inverter syncing online, charger o...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-28 13. On the bypass control command screen, select go to bypass . 14. Press the select pushbutton on the bypass command menu bar. The critical load is immedia...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-29 17. Repeat steps 12 through 15 selecting upm 2 to start upm 2. 18. Verify the following messages display sequentially on the upm status line: dc starting, c...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-30 13. Press the controls pushbutton on the ups control command menu bar. The upm control command screen is displayed. 14. On the upm control command screen, s...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-31 7.4.6 transfer from bypass to online mode to transfer the critical load to online mode: 1. If not already closed, close the battery breaker. 2. On any ups, ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-32 7.4.8 transfer from energy saver to online mode to transfer the critical load to online mode: note the energy saver mode commands are displayed only if enab...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-33 7.4.10 transfer from high alert to online mode to transfer the critical load to online mode: note the high alert mode commands are displayed only if enabled...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-34 7.4.12 transfer from energy saver to bypass mode to transfer the critical load to bypass mode: note the energy saver mode commands are displayed only if ena...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-35 7.4.14 transfer from high alert to bypass mode to transfer the critical load to bypass mode: note the high alert mode commands are displayed only if enabled...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-36 7.4.16 transfer from high alert to energy saver mode to transfer the critical load to energy saver mode: note the high alert and energy saver mode commands ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-37 10. Press the select pushbutton on the upm 1 command menu bar. The upm status indicates shutdown . The power module is turned off. Logic power remains on. 1...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-38 3. On the ups control command screen, select the upm to restart. 4. Press the controls pushbutton on the ups control command menu bar. The upm control comma...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-39 7. Perform the load off procedure in paragraph 7.4.25 on the ups being shut down. The input, output, battery, and bypass backfeed contactors open, and the p...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-40 11. Press the select pushbutton on the upm 1 command menu bar. The upm status indicates shutdown . The input, output, and battery contactors open, and the p...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-41 11. Verify external communications failure alarm has cleared and no other alarms are active on the online upss. 12. On the system status screen, select the ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-42 7.4.24 charger control to turn the battery charger on: 1. Press the controls pushbutton on the main menu bar. The system status screen is displayed. 2. On t...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-43 3. If another ups is to be shut down, proceed to that ups and repeat steps 1 and 2. C a u t i o n do not attempt to restart the system after load off until ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-44 7.4.26 using the remote emergency power-off switch a ups emergency power-off is initiated by the repo pushbutton switch. In an emergency, you can use this s...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-45 7.5 color touchscreen control panel this section describes how the various screens are used to control and monitor ups operation. Figure 7‐8 shows the locat...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-46 7.6 using the color touchscreen control panel the following sections describe the ups control panel and how to monitor and control ups operation. 1 2 (symbo...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-47 7.6.1 status indicators the symbols on the bottom of the control panel are status indicators. These colored light emitting diode (led) lamps work with the a...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-48 e the ups status area automatically displays the eaton model number, current time and date, active alarms, active notices, and load percent and battery run ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-49 7.6.3 using the main menu buttons the ups menu bar shown in figure 7‐12 allows you to display data in the information area to help you monitor and control u...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-50 7.6.4 power maps screen (online mode) figure 7‐13 shows the main menu and power maps screen. The power maps screen displays immediately after entering the a...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-51 touching the average efficiency button displays the system efficiency screen shown in figure 7‐15. Figure 7‐15. Average efficiency screen from home screen t...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-52 7.6.5 power maps screen (bypass mode) figure 7‐17 shows the bypass screen. The bypass screen displays only when the system is in bypass mode. The bypass scr...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-53 7.6.7 meters summary screen figure 7‐19 shows the meters summary screen. This screen allows selection of the various metering readout functions of input, ou...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-54 7.6.8 input meters screen figure 7‐20 shows the input meters screen. This screen displays the individual phase and total power values of the system. Figure ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-55 the output meters screen shown in figure 7‐22 displays values pertaining to the system output. Figure 7‐22. Output meters screen.
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-56 7.6.9 input meters detail screen figure 7‐23 shows the input meters detail screen. This screen displays the individual values of the system in additional de...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-57 7.6.10 battery meters screens figure 7‐25 shows the battery meters basic screen. Figure 7‐26 shows the battery log access screen. Figure 7‐25. Battery meter...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-58 figure 7‐27 shows the battery log detail screen. Figure 7‐28 shows the battery log summary screen. Figure 7‐27. Battery log detail figure 7‐28. Battery log ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-59 7.6.11 system events main screen when the ups system is running in online mode, it continually monitors itself and the incoming utility power. In battery or...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-60 the user log window (1) allows the operator to enter any number up to the number shown to the right of the box. Each window shows five events. The operator ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-61 7.6.13 system status screen and controls press the system controls pushbutton on the main menu bar to display the system status screen. Online operation, tr...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-62 figure 7‐34 shows the module control detail screen. By selecting any of the modules shown on the previous screen (figure 7‐33), the user can observe full de...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-63 indicates an event (system on bypass) figure 7‐36. Bypass mode metering method option screen 7.6.14 settings screen the screen shown in figure 7‐37 gives th...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-64 7.6.15 configuration options screen the screen shown in figure 7‐38 allows the operator to affect changes to various system values. Figure 7‐38. Configurati...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-65 figure 7‐40. Disable ess screen this screen shown in figure 7‐40 asks the operator to verify disabling the ess mode running at that time. Figure 7‐41. High ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-66 7.6.17 statistics basic screen the screen shown in figure 7‐42 allows the operator to query the system for various operational statistics such as shown in f...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-67 7.6.18 ess comparison screen the screen shown in figure 7‐44 allows the operator to visually obtain eaa mode efficiency values. Figure 7‐44. Ess comparison ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-68 7.6.20 system overview screen the screen shown in figure 7‐46 displays values for all ups and upm parameters. Figure 7‐46. System overview screen.
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-69 7.7 ups operation using the color touchscreen control panel note the energy saver system mode commands are displayed only if installed at the factory or by ...
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Ups operating instructions power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 7-70 14. The ups start up screen appears the rectifier and inverter turn on. The inverter continues to ramp up to full voltage. When the inverter reaches full vo...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 8-1 chapter 8 communication this chapter describes the communication features of the power xpert 9395 ups and provides information about connecting hardware. For terminal wiring informatio...
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Communication power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 8-2 8.2 enotify service the power xpert 9395 ups supports eaton's enotify service. Enotify service is included at no charge during the first year of operation (warranty perio...
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Communication power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 8-3 8.3 power management software eaton’s intelligent power ® software solution, based on web2.0 technology, includes two applications: intelligent power ® manager™ for ups ...
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Communication power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 8-4 8.6 remote monitor panel ii as an option, an rmp ii can be installed to monitor the operation of the ups system from virtually any location within the facility, up to 150...
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Communication power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 8-5 the rmp ii contains a local horn and the backlit status indicators listed in table 8‐1. Table 8‐1. Rmp ii status indicators system normal the ups is energized (either wit...
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Communication power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 8-6 8.7 relay interface module ii an optional rim ii uses relay contact closures to indicate the operating status and alarm condition of the ups system. The module uses a ser...
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Communication power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 8-7 8.8 supervisory contact module ii an optional scm ii establishes an interface between the ups system and the customer's monitor. This interface allows the customer to mon...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 9-1 chapter 9 ups maintenance the components inside the ups cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little ...
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Ups maintenance power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 9-2 proper disposal of batteries is required. Refer to your local codes for disposal requirements. Do not dispose of batteries in a fire. Batteries may explode when exposed...
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Ups maintenance power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 9-3 isbm air filter locations upm air filter locations ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄ...
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Ups maintenance power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 9-4 c a u t i o n verify washed filter is thoroughly dry before reinstalling. C. Push the washed or new foam filter over the screw heads on the cabinet mounted studs until ...
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Ups maintenance power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 9-5 9.2.5 battery maintenance contact an eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized se...
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Ups maintenance power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 9-6 this page intentionally left blank..
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 10-1 chapter 10 product specifications 10.1 model numbers the ups is housed in a free‐standing cabinet with safety shields behind the door and front panels. The ups is available in 50 or 6...
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Product specifications power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality 10-2 10.2.2 ups output ups output capacity 100% rated current output voltage regulation "1% (10% to 100% load) output voltage adjustment (nominal +/–3%) 480 vac nomi...
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Power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality w-1 warranty limited factory warranty for three‐phase powerware ® ups products warrantor: the warrantor for the limited warranties set forth herein is eaton corporation, a delaware corpora...
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Warranty power xpert 9395 ups (450–550 kva) installation and operation manual 164201701 rev 4 www.Eaton.Com/powerquality w-2 this page intentionally left blank..
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*1642017014* 164201701 4.