Eaton Powerware 9120 User Manual

Other manuals for Powerware 9120: Reference Manual, User Manual
Manual is about: (500 VA – 60 kVA)

Summary of Powerware 9120

  • Page 1

    Powerware ® 9120 user’s guide 6000va www.Powerware.Com.

  • Page 2

    Powerware 9120 6000va user guide important notice the ups ground (earth) conductor carries leakage current from the loads in addition to any leakage current generated by the ups. This ups generates no more than 1 ma of current. To limit the total leakage current to 3.5 ma, the load leakage must be l...

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    If you have a question customer support if you have a question or problem, table 10, troubleshooting, may help. If you need more help, please have your ups model number and serial number (on the back label) nearby, and call the eaton power quality office nearest you (see the eaton power quality offi...

  • Page 4: Trademarks

    1 table of contents safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1.0 ups features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.0 installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 5: Save These Instructions!

    2 safety instructions important safety instructions! Save these instructions! This user guide contains important instructions for your powerware 9120 that must be followed during installation and maintenance of the ups and batteries. The installation and use of this product must comply with all nati...

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    3 1.0 ups features the powerware 9120 provides protection against power problems, including power outages, brownouts, and sudden increases in power. It also provides spike suppression and line noise fil- tering to protect your equipment. Front panel leds and an audible alarm keep you aware of the un...

  • Page 7: 2.1

    4 2.0 installation 2.1 environment 1. The ups should be installed in a controlled environment. A controlled environment is one that is indoor, temperature controlled, free from conductive contaminants, dust, fumes and moisture. The ups is intended for indoor use only. Provide adequate ventilation, 1...

  • Page 8: 2.2

    5 2.2 rear panel view fig 2. Powerware 9120 6kva rear panel.

  • Page 9: 2.3

    2.3 connections to mains and load the installation, wiring and connection must be carried out by qualified personnel only. The installation must comply with all current wiring rules and regulations, local, state and federal statutes, legislation and regulations. Caution ! The ups contains high volta...

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    7 fig 4. Ac supply with separate bypass supply note: 1. Max cable size into terminals is 10sq. Mm. Stranded cable 2. Currents quoted are for 240v ac units 3. For wiring diagram refer to fig 6 fig 6. Ac supply with separate bypass supply note: for terminal connection refer to fig 4.

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    8 2.3.1 installing the ups (cont.) 3. Isolate the supply service and secure against reclosing. The input and output circuit breakers located at the rear of the ups must be in the “off” position. 4. Connect to the ups in accordance with fig 3 for a single supply input or fig 4 for a dual supply input...

  • Page 12

    9 3.0 quick startup 1 your powerware 9120 6kva ups is designed for direct connection to a mains supply by a qualified electrican. When input power is connected and switched on the lcd backlight will illuminate and the fan will run, but no output power is available. 2 let the unit charge the battery ...

  • Page 13: 4.1

    10 4.0 operation this section describes: • the ups front panel • standby mode • turning the ups on and off • diagnostic tests • starting the ups on battery 4.1 ups front panel the ups front panel indicates the ups status and also identifies potential power problems. Figure 7 shows the ups front pane...

  • Page 14: 4.2

    11 4.2 turning the ups on after the ups is connected to a power source, the fan turns on and the ups enters standby mode. To turn on the ups, press and hold the button until you hear the ups beep (approximately one second). The lcd briefly displays “on delay” and the “power on” indicator illuminates...

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    12 5.0 configuration this section describes how to reconfigure options using the configuration mode, including: input and output voltage and frequency, site wiring fault, and silencing the alarm. Note the ups has been factory-configured with default settings appropriate for most installations. User ...

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    13 table 1. Configuration mode parameters parameter lcd message description default settings output voltage setting o/p v setting to change the output voltage • select 208, 220, 230, or 240v for 240v models. For 240v models: you are prompted to save this setting. O/p v= 240v input voltage tolerance ...

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    14 table 1. Configuration mode parameters (cont.) parameter lcd message description default settings manual battery test manual bat test to initiate a manual battery test, press the ↵ ↵ button battery test twice when “manual battery test” is displayed on the lcd. During the test the lcd displays on ...

  • Page 18: 6.1

    15 6.0 additional ups features this section describes: • inverter shutdown • network transient protector • load segments • using the communication port or usb port • optional powerware communication cards 6.1 inverter shutdown the powerware 9120 includes a port that allows the ups inverter to be swi...

  • Page 19: 6.3

    16 table 2. Communication port pin assignment pin number signal name function direction from the multi-port module 1 low batt low battery signal out 2 rxd transmit to external device out 3 txd receive from external device in rs-232 low conditional power off: in absence in level signal of ac power, o...

  • Page 20: 6.5

    17 6.5 relay card (optional extra) this interface provides true relay contact output to peripheral devices. Outputs are user-selectable as normally open or normally closed. Table 3. Relay card (as/400) pin assignment pin number signal name definition direction 1 - isolated common to pins 2 & 3 - 2 l...

  • Page 21: Caution!

    18 8.0 replacing the batteries the powerware 9120 batteries are user-replaceable and can be replaced while the powerware 9120 has ac input applied and powers the loads. This means that, if necessary, you can replace the batteries while the ups is running. Before you replace the batteries, make sure ...

  • Page 22: 8.1

    19 8.1 how to replace internal batteries use the following steps to replace the internal batteries: 1. Remove screws where indicated (a). 2. Using caution not to put stress on the lcd display cable, pull the top panel forward and place it on top of the ups. 3. Unscrew the bottom panel screws (b). 4....

  • Page 23: 8.2

    7. Pull the upper batteries out and place onto a flat, stable surface. 8. Pull the lower batteries out and place onto a flat, stable surface. 9. Remove the batteries from their cradles. See “recyling the used battery” for proper dispos- al. 10. Install the new batteries. 11. Reinstall the trays and ...

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    21 9.0 specifications powerware reserves the right to change specifications without prior notice. This section provides the following specifications for the powerware 9120 6kva model: • electrical input and output • environmental and safety • weights and dimensions • battery table 4. Electrical inpu...

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    22 table 6. Environmental and safety 240v models operating temperature 0°c to 40°c 0-1500 metres above sea level 0°c to 35°c 1500-3000 metres above sea level optimal battery performance: 25°c storage temperature -15°c to 50°c relative humidity 0-95% noncondensing operating altitude up to 3,000 metre...

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    23 10.0 troubleshooting if you have a question or problem, the troubleshooting table may help (see table 8). If you need assis- tance, phone powerware service or your local powerware office. Please have the model number and serial number (located on the rear of the unit) available. If the unit must ...

  • Page 27

    24 table 8. Troubleshooting lcd message or possible cause action condition ups does not turn on. The ups is not correctly check connections to the power source. Connected to the power source. The wall outlet is faulty. Have a qualified electrician test and repair the outlet. The inverter shutdown co...

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    25 table 8. Troubleshooting (cont.) lcd message or possible cause action condition low battery the battery is running low. 2 minutes or less of battery power remains 2 beeps every 5 seconds. (depending on load and battery charge). Prepare for a shutdown. Save your work and turn off your equipment. T...

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    26 table 8. Troubleshooting (cont.) lcd message or possible cause action condition overcharge batteries are over-charged. Save your work and turn off your equipment. Constant beep. Turn off the ups. Contact your service representative. O/p short output short circuit. Save your work and turn off your...

  • Page 30: Warranty Information

    27 11.0 warranty warranty information this warranty is subject to eaton power quality pty ltd (epq) standard conditions of sale which govern all sales of products by eaton power quality pty ltd. 1. Epq products, in general, are warranted against failure due to faulty materials and/or work- manship f...

  • Page 31

    28 7. Providing that the batteries are used within the limits as set out in the battery manufacturer’s warranty statement and are provided as an integral part of new equipment, they are guaran- teed for two years, from despatch date as per invoice. A copy of this warranty statement is available on r...

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    Eaton power quality pty ltd 13 healey road dandenong vic 3175 australia affix post age st amp.

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    6.Please specify the equipment being protected by your powerware ups? Brand........................................Model .................................. Operating system ........................ . 7.How would you classify your type of business? Retail wholesale/distribution manufacturing telecomm...

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    31 powerware australia/new zealand offices head office - sydney eaton power quality pty ltd abn 82 054 056 709 119-127 wicks road north ryde nsw 2113 phone: 61-2-9878 5000 fax: 61-2-9887 2186 national service and repair centre 1300 303 059 web site: www.Powerware.Com customer service offices adelaid...

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    32 you have purchased a ups that will provide you with many years of service, protecting your equipment from surges, sags, and blackouts. This product incorporates the highest quality standards in engineering, manufacturing and testing, and carries a 2 year warranty against defects in material and w...