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  5. Installation Manual

Eberspächer AIRTRONIC D2 Installation Manual

Summary of AIRTRONIC D2

  • Page 1

    Eberspächer marine heater installation guide airtronic d2, d4, d5 eberspächer (uk) ltd. Headlands business park, salisbury road, ringwood, hants bh24 3pb. Tel: 01425 480151 fax: 01425 480152 www.Eberspacher.Com 22278f © eberspächer 2006..

  • Page 2

    Introduction 3 1.

  • Page 3

    Introduction 3 1 concept of this manual this manual aims to provide all the necessary information to assist the workshop with the installation of eberspacher airtronic d2/d4 and d5 air heaters into marine craft when used in conjunction with the heater’s technical description manual. This manual has ...

  • Page 4

    Introduction 4 1 introduction 5 1 special text structure, presentation and picture symbols this manual uses special text structures and picture symbols to emphasise different contents. Please refer to the examples below for the corresponding meanings and associated actions. Special structure and pre...

  • Page 5

    Introduction 4 1 introduction 5 1 statutory regulations the federal road transport directorate has issued an “ec type approval” and an “emc type approval” for the heater for installation in motor vehicles and with the following official type approval marks, noted on the heater name plate. Airtronic ...

  • Page 6

    Introduction 6 1 introduction 7 1 statutory regulations § regulation! Mounting the heater in a vehicle for the transport of dangerous goods as per adr / adr99! • when the heater is to be installed in vehicles for the transport of dangerous goods, the regulations of adr / adr99 must also be observed....

  • Page 7

    Introduction 6 1 introduction 7 1 safety instructions for installation and operation ! Caution! Safety instructions for installation and operation! • repairs by unauthorised third-parties or with not original spare parts are dangerous and therefore not allowed. They result in expiry of the type perm...

  • Page 8

    Introduction 8 1 planning your installation 9 please read carefully the following instructions, these have been compiled to assist you with every aspect of installing your heater. Special attention is required to the safety or caution areas, which are found at the end of each section. To ensure maxi...

  • Page 9

    Introduction 8 1 planning your installation 9 2 before you begin, we advise that you take some time to plan the installation. Where and how you install your system will depend on various limitations of both your boat design and construction as well as the technical specification of the heater. Becau...

  • Page 10

    Positioning the heater 10 positioning the heater 11 1 3 max 30º the heater should be installed in a dry and protected position and within the permissible mounting planes as shown below. Before deciding on the position, be aware that the location of the exhaust hull fitting and length of the exhaust ...

  • Page 11

    Positioning the heater 10 positioning the heater 11 1 attach the heater mounting bracket to a suitable strong bulkhead. Thin bulkheads may need additional support to give the heater a secure mounting. Care should be taken to avoid securing directly onto cabin bulkheads where the possibility of noise...

  • Page 12

    Air ducting 12 1 air ducting 13 1 4 2 3 4 5 6 7 4 8 9 10 4 11 2 1 example: airtronic d4 90mm ducting 2 outlet (open / closeable) 2 the illustration shows both the primary and secondary parts of the duct system. The primary duct system contains all components from the heater inlet duct to the permane...

  • Page 13

    Air ducting 12 1 air ducting 13 1 airtronic d5 maximum heater rating using Ø 90 mm ducting = 10 maximum heater rating using Ø 100 mm ducting = 10 no description diameter primary duct secondary duct 1 grill and connector 0.5 0.25 2 rotatable outlet Ø 90/100mm 3.25 1.0 3 reduction ring Ø 90-100mm 0 0 ...

  • Page 14

    Exhaust and combustion air 14 exhaust and combustion air 15 exhaust the exhaust system included in the kit comprises of an exhaust hull fitting, a flexible twin walled stainless steel exhaust, securing clamps and exhaust support brackets. A silenced exhaust and bend with drain coil are available as ...

  • Page 15

    Exhaust and combustion air 14 exhaust and combustion air 15 ! Danger! Risk of injury and burns! All combustion processes produce high temperature and toxic exhaust fumes. This is the reason why the exhaust system must be installed to the instructions given. • do not perform any work on the exhaust s...

  • Page 16

    The fuel system 16 the fuel system 17 6 Ø 25mm cut and debur to 45° 25mm minimum from bottom of tank 15º 35º tighten to compress rubber washer, but do not overtighten the fuel system supplied comprises of a fuel standpipe, a quantity of fuel line, shut-off valve, connectors and a fuel-metering pump....

  • Page 17

    The fuel system 16 the fuel system 17 6 a = max - 5m (Ø 2mm) b = max - 6m (Ø 2mm) a b affix fuel shut off valve to standpipe ! Caution! Safety instructions for installing the fuel pipes! • only use a sharp blade to cut the plastic/rubber fuel hoses and pipes. Metal fuel pipes should be cut using an ...

  • Page 18

    The fuel system 18 1 electrical system 19 fuel supply fuel quality for petrol heaters the heater runs smoothly on standard commercial quality petrol in accordance with din en 228, which you use to run your vehicle engine. Fuel quality for diesel heaters the heater runs smoothly on standard commercia...

  • Page 19

    The fuel system 18 1 electrical system 19 7 the electrical system comprises of a heater cable harness and individual looms for the power supply, operating device and the fuel-metering pump. A fuse box assembly and the operating device you have selected are also included. The three individual looms c...

  • Page 20

    Electrical system 20 operation and function 21 1 7 eberspächer eberspächer airtronic + – ws br 701 timer modulator with diagnostics and ventilation (airtronic only) 301 00 200 airtronic modulator / sensor/ ventilation 22 1000 32 07 00 mini modulator sensor 25 1895/6 71 00 00 rheostat control 1 br/ws...

  • Page 21

    Electrical system 20 operation and function 21 18 • check that the batteries are fully charged. • check there is sufficient fuel in the fuel tank. • check the power supply for correct polarity. • ensure the operating device is set to its highest setting. • now switch on your heater. Please note! Com...

  • Page 22

    Warranty information 22 1 separate documents concerning warranty accompany the heater. 9.

  • Page 23

    Warranty information 22 1.

  • Page 24

    Eberspächer eberspächer (uk) ltd. Headlands business park, salisbury road, ringwood hampshire, bh24 3pb tel: (01425) 480151 fax: (01425) 480152 © eberspächer (uk) ltd. 2006 no part of this manual may be copied or reproduced in any form without the express permission of eberspächer (uk) ltd. This pub...