Emhart Tknologies ProSet 1600 Series Maintenance Manual - Contents
Page 2
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
Contents
Introduction...............................................................................................................................................2
Safety Instructions ....................................................................................................................................3
Specifications ...........................................................................................................................................4
Packaged Accessories..........................................................................................................................4
Tool Requirements ................................................................................................................................4
ProSet
®
1600 Tool Dimensions .............................................................................................................5
Common Nosepieces............................................................................................................................6
Basic Tool Operation ................................................................................................................................6
Front End Service .................................................................................................................................7
Mandrel Collection System (MCS) – ProSet
®
1600 MCS .....................................................................8
Cleaning the Collector Silencer.............................................................................................................8
Tool Assembly Torque Requirements....................................................................................................9
ProSet
®
1600/1600MCS Diagram ..........................................................................................................10
Parts List ................................................................................................................................................12
Hydraulic Oil Charging Procedure ..........................................................................................................14
Maintenance...........................................................................................................................................15
Safety Data.............................................................................................................................................16
Troubleshooting......................................................................................................................................17
EC Declaration of Conformity .................................................................................................................18
Introduction
POP
®
ProSet
®
1600 tools are light weight Air/Hydraulic rivet setting tools recommended for use with genuine
POP
®
Brand Rivets per following chart:
Rivet Diameter
Rivet Type
Material
(Body – Mandrel)
3/32”
(*)
[2.4 mm]
1/8”
[3.0 - 3.2 mm]
5/32”
[4.0 mm]
Al – Al
9
9
9
Al – St / SS
9
9
9
St – St
9
9
9
(†)
Open End & MultiGrip
SS – SS; Mo – St /SS
9
9
Al – Al
9
9
9
Al – St / SS; Cu – St
9
9
9
(
)
St – St
9
9
Closed End
SS – SS
9
9
LSR Rivets
Al – Al
9
9
9
HR™ Rivets
St – St
9
9
T - Rivet
Al – St
9
9
9
Self Plugger
St – St
9
9
Al: Aluminum, St: Steel, SS: Stainless Steel, Cu: Cooper, Mo: Monel
(*) Use FAN239-176 Jaw pusher set up.
(†) Exclude MultiGrip
(
) Set air pressure at 90 psi (6.2 bar).