- DL manuals
- Ezgo
- Utility Vehicle
- SHUTTLE 4
- Owner's manual and service manual
Ezgo SHUTTLE 4 Owner's manual and service manual
Summary of SHUTTLE 4
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Starting model year: 2001 *$62/,1(32:(5(' 3(56211(/&$55,(56 $1'*2/)&$5 owner’s manual and service guide 28642-g01-gb.
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6$)(7 (notes, cautions and warnings continued on inside of back cover) notes, cautions and warnings throughout this guide note, caution and warning will be used. A note indicates a condition that should be observed. A caution indicates a condition that may result in damage to the vehicle. A warning ...
Page 3: Owner’S Manual and
Page i owner’s manual and service guide owner’s manual and service guide gasoline powered cargo, personnel carrier and golf car vehicles shuttle 4 shuttle 6 tg5 e-z-go division of textron reserves the right to make design changes without obligation to make these changes on units previously sold and ...
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Page ii 127(6 owner’s manual and service guide to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, e-z-go branch or e-z-go warranty department with vehicle serial number and manufacturer code. The use of non e-z-go parts may void the warranty. Overf...
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Page iii 7$%/(2)&217(176 owner’s manual and service guide safety ................................................................................................................... Inside covers notes ......................................................................................................
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Page iv owner’s manual and service guide 7$%/(2)&217(176 checking the oil level ...................................................................................................................................... 10 fig. 15 shift cable adjustment ......................................................
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Page v 7$%/(2)&217(176 owner’s manual and service guide general specifications .................................................................................................. 21 shuttle 4 gasoline powered personnel / cargo carrier .....................................................................
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Page vi owner’s manual and service guide 7$%/(2)&217(176.
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6$)(7,1)250$7,21 page xi owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings general the following text is provided as recommended by part ii of asme/ansi b56.8-1988. E-z-go strongly endorse...
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6$)(7,1)250$7,21 page xii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 4.8 control of noxious gases and fumes 4.8.1 when equipment powered by internal com- bustion engines is used in ...
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6$)(7,1)250$7,21 page xiii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 5.4.9 carriers shall not be parked or left unattended such that they block or obstruct fire aisles, access to s...
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6$)(7,1)250$7,21 page xiv owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 6.2 maintenance procedures 6.2.1 maintenance and inspection of all carriers shall be performed in conformance wi...
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Owner’s manual and service guide 6$)(7,1)250$7,21 page vii this manual has been designed to assist the owner-operator in maintaining the vehicle in accordance with procedures developed by e-z-go. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the pr...
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Owner’s manual and service guide 6$)(7,1)250$7,21 page viii always maintain adequate distance between vehicles. Always reduce speed in wet areas. Always use extreme caution when approaching sharp or blind turns. Always use extreme caution when driving over loose terrain. Always use extreme caution i...
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Owner’s manual and service guide 6$)(7,1)250$7,21 page ix ventilation always store gasoline vehicles in a well ventilated area. Ventilation prevents gasoline fumes from accumulating. Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural or propane wat...
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Owner’s manual and service guide 6$)(7,1)250$7,21 page x notes:.
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6$)(7,1)250$7,21 page xv owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings general the following text is provided as recommended by part ii of ansi / gcma z130.1 - 1993. E-z-go, as a membe...
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6$)(7,1)250$7,21 page xvi owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 6. Main tenance 6.1. Introduction 6.1.1. Golf cars may become hazardous if maintenance is neglected or improperl...
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6$)(7,1)250$7,21 page xvii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings governors and all other safety devices shall be inspected and maintained in a safe and proper operating conditi...
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6$)(7,1)250$7,21 page xviii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings notes:.
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 1 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings thank you for your purchase. The vehicle is equipped with a twin cylinder overhead cam 4 c...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 2 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings controls the controls on the vehicle consist of: • key/light switch • direction selector l...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 3 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings accelerator pedal if key switch is ‘on’ and foot operated parking brake is set, depressing...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 4 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings page 3) or later hydraulic brakes or located on the pas- senger side of the steering colum...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 5 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings depressing the accelerator pedal releases the combina- tion service/park brake and the ped...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 6 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings cle on hill by using accelerator and engine. Leaving drive train in a stalled condition fo...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 7 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings a low oil pressure indicator light (if equipped) is located between the key switch and the...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 8 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings use extra caution when towing vehicle. Do not tow in excess of 12 mph (19 kph). Towing veh...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 9 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings place the jack at the center of the front axle. Raise the vehicle and position jack stands...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 10 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings checking the oil level do not overfill engine. Too much oil may cause smoking or allow oi...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 11 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings be aware that engine flu- ids may be hot and con- t a c t t o t h e s k i n m a y cause s...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 12 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings install the oil fill cap. Run the vehicle for one or two min- utes and check the filter f...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 13 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings starter/generator belt tension tool list qty. Required belt tension gauge ..................
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 14 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings air intake and cooling fins every 20 hours, check for a build up of debris in the air int...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 15 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings daily brake test for hydraulic brakes depress the brake pedal. The pedal should have some...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 16 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings lower pressure prevents tires from cutting into the turf. For vehicles being used on pave...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 17 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings care and cleaning of the vehicle t o prevent cosmetic damage, do not use any abrasive or ...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 18 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings trailering to prevent personal inju- ry to occupants of other highway vehicle s, be sure ...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 19 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings periodic service schedule ✓ check ♦ clean, adjust, etc. ▲ replace note: some maintenance ...
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*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5 page 20 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings hydraulic brake fluid ✓ check level, add if required and check for leakage (dot 3) rear s...
Page 41: General Specifications
Page 21 *(1(5$/63(&,),&$7,216 owner’s manual and service guide general specifications.
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Page 22 owner’s manual and service guide *(1(5$/63(&,),&$7,216 shuttle 4 gasoline powered personnel / cargo carrier weight (dry fuel tank)............................................................ 1014 lbs. (460 kg) tires (4 ply rated) .................................................................
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Page 23 *(1(5$/63(&,),&$7,216 owner’s manual and service guide shuttle 6 gasoline powered personnel carrier weight (dry fuel tank)............................................................ 1014 lbs. (460 kg) tires (6 ply rated) .................................................................. 18 ...
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Page 24 owner’s manual and service guide *(1(5$/63(&,),&$7,216 tg5 gasoline powered 5 passenger golf car weight (dry fuel tank)............................................................ 1014 lbs. (460 kg) tires (4 ply rated) .................................................................. 18 x 8...
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Page 25 *(1(5$/63(&,),&$7,216 owner’s manual and service guide fig. 37 vehicle dimensions 46.5 in. (118 cm) 122 in. (310 cm) 132.5 in. (337 cm) 134.5 in. (342 cm) 93.5 in. (237 cm) shuttle 4 shuttle 6 46.5 in. (118 cm) 122 in. (310 cm) 93.5 in. (238 cm) tg5 lowest clearance at differential 4.25 in. ...
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Page 26 owner’s manual and service guide *(1(5$/63(&,),&$7,216 fig. 38 vehicle dimensions and incline specifications recommended max ramp grade 25% or 14˚ max recommended max side tilt 25% or 14˚ max front 33.5 in. (85 cm) rear 38 in. (97 cm) 49 in. (123 cm) 67 in. (170 cm).
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Page 27 *(1(5$/63(&,),&$7,216 owner’s manual and service guide fig. 39 vehicle turning clearance turning clearance diameter tg5 shown 29 ft. (8.8 m) 94 in. (240 cm) 94 in. (240 cm) intersecting aisle clearance.
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Page 28 owner’s manual and service guide *(1(5$/63(&,),&$7,216 notes:.
Page 49: Limited Warranty
Page 29 /,0,7(':$55$17 owner’s manual and service guide limited warranty.
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Page 30 owner’s manual and service guide /,0,7(':$55$17)('(5$/ emission component defect warranty coverage - this emission warranty is applicable in all states, except the state of california. Fuji heavy industries ltd. (herein “fuji”) and e-z-go divisionof textron,inc. Augusta, georgia, (herein “e-...
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Page 31 /,0,7(':$55$17)('(5$/ owner’s manual and service guide things you should know about the emission control system warranty maintenance and repairs you are responsible for the proper use and maintenance of the engine. You should keep all receipts and mainte- nance records covering the performan...
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Page 32 owner’s manual and service guide /,0,7(':$55$17)('(5$/.
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Page 33 /,0,7(':$55$17)('(5$/ owner’s manual and service guide emission component defect warranty coverage - this emission warranty is applicable in all states, except the state of california. Fuji heavy industries ltd. And e-z-go divisionof textron,inc. Augusta, georgia, (herein “e-z-go”) warrant(s...
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Page 34 owner’s manual and service guide /,0,7(':$55$17)('(5$/ you are responsible for presenting your engine to the nearest distributor, dealer, or service provider authorized by e-z-go when a problem exists. If you have any questions regarding your warranty rights and responsibilities, you should ...
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Page 35 /,0,7(':$55$17&$/,)251,$ owner’s manual and service guide california emission control warranty statement your warranty rights and obligations the california air resources board and fuji heavy industries ltd. (herein “fuji”) are pleased to explain the emis- sion control system warranty on you...
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Page 36 owner’s manual and service guide /,0,7(':$55$17&$/,)251,$ part which is scheduled for replacement as required maintenance shall be warranted for the pe- riod of time up to the first scheduled replacement point for that part. 3. Diagnosis you shall not be charged for diagnostic labor which le...
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Page 37 /,0,7(':$55$17&$/,)251,$ owner’s manual and service guide (4) exhaust manifold (5) miscellaneous items used in above systems (i) fuel hoses, clamps and sealing gaskets i. Maintenance statements it is your responsibility to have all scheduled inspection and maintenance services performed at t...
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Page 38 owner’s manual and service guide /,0,7(':$55$17&$/,)251,$.
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Page 39 /,0,7(':$55$17&$/,)251,$ owner’s manual and service guide california emission control warranty statement your warranty rights and obligations the california air resources board and fuji heavy industries ltd. (herein “fuji”) are pleased to explain the emis- sion control system warranty on you...
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Page 40 owner’s manual and service guide /,0,7(':$55$17&$/,)251,$ part which is scheduled for replacement as required maintenance shall be warranted for the pe- riod of time up to the first scheduled replacement point for that part. 3. Diagnosis you shall not be charged for diagnostic labor which le...
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Page 41 /,0,7(':$55$17&$/,)251,$ owner’s manual and service guide (iii) spark advance/retard system, if applicable (4) exhaust manifold, if applicable (5) miscellaneous items used in above systems (i) electronic controls, if applicable (ii) hoses, belts, connectors, and assemblies (iii) filter lock ...
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Page 42 owner’s manual and service guide /,0,7(':$55$17&$/,)251,$.
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Read and understand the following warnings before attempting to operate the vehicle: to prevent personal injury or death, observe the following: when vehicle is to be left unattended, engage parking brake, move direction selector to ‘f’ (forward) position, turn key to ‘off’ position and remove key. ...
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Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron inc. Technical communications department e-z-go division of textron inc. P.O. Box 388 augusta, georgia 30903-0388 usa inside usa phone: 1-800-241-5855, fax: 1-800-4...