Fagor CNC 8055i Installation Manual - Version History

Other manuals for CNC 8055i: Operating Manual, Operating Manual, Manual, Operating Manual
Manual is about: CNC 8055 Series

Summary of CNC 8055i

  • Page 1

    Cnc 8055 installation manual ref.1705 soft: v02.2x.

  • Page 2

    This product uses the following source code, subject to the terms of the gpl license. The applications busybox v0.60.2; dosfstools v2.9; linux-ftpd v0.17; ppp v2.4.0; utelnet v0.1.1. The librarygrx v2.4.4. The linux kernel v2.4.4. The linux boot ppcboot v1.1.3. If you would like to have a cd copy of...

  • Page 3: I N D E X

    Installation manual cnc 8055 cnc 8055i s oft : v02.2 x ·3· i n d e x about the product ......................................................................................................................... 9 declaration of conformity and warranty conditions ..........................................

  • Page 4

    ·4· installation manual cnc 8055 cnc 8055i s oft : v02.2 x 6.8 ethernet parameters .................................................................................................... 272 6.9 plc parameters ................................................................................................

  • Page 5

    Installation manual cnc 8055 cnc 8055i s oft : v02.2 x ·5· 7.19 gear ratio management on axes and spindle .............................................................. 391 7.19.1 example of axes: encoder in the motor.................................................................... 392 7.19.2 exa...

  • Page 6

    ·6· installation manual cnc 8055 cnc 8055i s oft : v02.2 x 12.7 general logic outputs ................................................................................................... 512 12.8 logic outputs of the axes ..................................................................................

  • Page 7

    Installation manual cnc 8055 cnc 8055i s oft : v02.2 x ·7· appendix a technical characteristics of the 8055icnc .................................................................. 645 b central unit of the 8055 cnc..........................................................................................

  • Page 8

    ·8· installation manual cnc 8055 cnc 8055i s oft : v02.2 x.

  • Page 9: About The Product

    Cnc 8055 cnc 8055i ·5· about the product basic characteristics of the different models. Hardware options of the 8055i cnc 8055i fl en 8055 fl 8055i fl 8055 power 8055i power pendant 8055i fl en 8055i fl 8055i power enclosure ----- 8055 fl 8055 power usb standard standard standard block processing ti...

  • Page 10

    ·6· cnc 8055 cnc 8055i ab out the p ro duct software options of the 8055 and 8055i cncs. Model gp m mc mco en t tc tco number of axes with standard software 4 4 4 4 3 2 2 2 number of axes with optional software 7 7 7 7 ----- 4 or 7 4 or 7 4 or 7 electronic threading ----- stand. Stand. Stand. Stand....

  • Page 11: Warranty Conditions

    Cnc 8055 cnc 8055i ·17· declaration of conformity and warranty conditions declaration of conformity the declaration of conformity for the cnc is available in the downloads section of fagor’s corporate website at http://www.Fagorautomation.Com. (type of file: declaration of conformity). Warranty term...

  • Page 12

    ·18· cnc 8055 cnc 8055i d e claratio n of con fo rmi ty and w a rranty co nditio n s.

  • Page 13: Version History

    Cnc 8055 cnc 8055i ·7· version history here is a list of the features added in each software version and the manuals that describe them. The version history uses the following abbreviations: inst installation manual prg programming manual opt operating manual opt-mc operating manual for the mc optio...

  • Page 14

    ·8· cnc 8055 cnc 8055i versio n history software v01.31 october 2011 software v01.40 january 2012 software v01.60 december 2013 software v01.65 january 2015 software v02.00 february 2014 list of features manual cnc 8055 fl engraving model inst / opt/ prg list of features manual execution of m3, m4 a...

  • Page 15

    Cnc 8055 cnc 8055i ·9· versio n history software v02.03 july 2014 software v02.10 november 2014 software v02.21 july 2015 software v02.22 march 2016 list of features manual set page and symbol instructions support png and jpg/jpeg formats. Prg new values for parameters maxgear1..4 (p2..5), slimit (p...

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    ·10· cnc 8055 cnc 8055i versio n history.

  • Page 17: Safety Conditions

    Cnc 8055 cnc 8055i ·11· safety conditions read the following safety measures in order to prevent harming people or damage to this product and those products connected to it. The unit can only be repaired by personnel authorized by fagor automation. Fagor automation shall not be held responsible of a...

  • Page 18

    ·12· cnc 8055 cnc 8055i safety conditions precautions against product damage • work environment. This unit is ready to be used in industrial environments complying with the directives and regulations effective in the european community. Fagor automation shall not be held responsible for any damage t...

  • Page 19

    Cnc 8055 cnc 8055i ·13· safety conditions protections of the unit itself (8055) • "axes" and "inputs-outputs" modules. All the digital inputs and outputs have galvanic isolation via optocouplers between the cnc circuitry and the outside. They are protected by an external fast fuse (f) of 3.15 a 250v...

  • Page 20

    ·14· cnc 8055 cnc 8055i safety conditions precautions during repairs safety symbols • symbols that may appear in the manual. Do not manipulate the inside of the unit. Only personnel authorized by fagor automation may access the interior of this unit. Do not handle the connectors with the unit connec...

  • Page 21: Returning Conditions

    Cnc 8055 cnc 8055i ·15· returning conditions when sending the central nit or the remote modules, pack them in its original package and packaging material. If you do not have the original packaging material, pack it as follows: 1. Get a cardboard box whose 3 inside dimensions are at least 15 cm (6 in...

  • Page 22

    ·16· cnc 8055 cnc 8055i re tu rn in g con d iti on s.

  • Page 23: Additional Notes

    Cnc 8055 cnc 8055i ·19· additional notes mount the cnc away from coolants, chemical products, blows, etc. Which could damage it. Before turning the unit on, verify that the ground connections have been made properly. To prevent electrical shock at the central unit of the 8055 cnc, use the proper mai...

  • Page 24

    ·20· cnc 8055 cnc 8055i addi ti onal n o tes.

  • Page 25: Fagor Documentation

    Cnc 8055 cnc 8055i ·21· fagor documentation oem manual it is directed to the machine builder or person in charge of installing and starting-up the cnc. User-m manual directed to the end user. It describes how to operate and program in m mode. User-t manual directed to the end user. It describes how ...

  • Page 26

    ·22· cnc 8055 cnc 8055i fago r d o cumentatio n.

  • Page 27: 8055 Cnc Configuration

    Cnc 8055 cnc 8055i s oft : v02.2 x 1 ·27· 8055 cnc configuration the cnc is prepared to be used in industrial environments, especially on milling machines, lathes, etc. The cnc can control machine movements and devices. 1.1 cnc structure the cnc consists of the following elements: • central unit. • ...

  • Page 28

    ·28· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x cnc structu re the following illustration shows the possible combinations. Each configuration shows the value of machine parameter customty (p92). Use the video signal cable (up to 40 m) to connect the monitor wi...

  • Page 29

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·29· c e nt ra l un it 1.2 central unit the central unit is usually located in the electrical cabinet, is modular and it comes in two models: there are 2 models: for 3 and 6 modules. The modules are mounted using the ...

  • Page 30

    ·30· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it central unit (cpu) configuration the configuration of the central unit depends on each application. The –cpu– and –axes– modules must be part of all configurations. The –cpu– module must be the ...

  • Page 31

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·31· c e nt ra l un it dimensions and installation the central unit is supplied with the requested configuration and its mounted on to the electrical cabinet by means of the holes located on its back for that purpose....

  • Page 32

    ·32· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it central unit (cpu) voltage supply power the central unit through a separate 110va transformer with an output voltage between 84vac and 264vac and 50-60 hz. 1. Indicator led. When on, it indicate...

  • Page 33

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·33· c e nt ra l un it 1.2.1 –cpu– module besides containing the system software, this module performs all the functions of the cnc (edit, execute, display, etc.) as well as processing the information from the rest of...

  • Page 34

    ·34· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it connectors and connection connector x1 - for the keyboard connection sub-d type 25-pin female connector to connect the central unit with the keyboard. Fagor automation provides the cable necessa...

  • Page 35

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·35· c e nt ra l un it recommended rs232c interface connection. Slot "keycf" - compartment of the keycf (cnc configuration card) it has a compact flash type hard disk to store user programs and for updating software v...

  • Page 36

    ·36· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it "usb" port - usb hard disk (pen drive) connection. The usb 1.1 port with type a connector, it admits connecting a "pendrive" type memory device. These memory devices are commercially available (...

  • Page 37

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·37· c e nt ra l un it monitors with keyboard connecting the usb extension cable supplied by fagor 1. While the cnc is off, connect the extension cable to the cpu and to the keyboard. 2. Once the extension cable has b...

  • Page 38

    ·38· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it remote hard disk. The ethernet connection may be used to use a pc directory (server) as a hard disk. This memory space may be shared by several cnc's or each may have its own memory space. The i...

  • Page 39

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·39· c e nt ra l un it the "line_term" switch. The "line_term" switch identifies which are the elements that occupy the ends of the can bus; i.E. The first and last physical element in the connection. The central unit...

  • Page 40

    ·40· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it interconnection of modules. It is connected in series. The figure shows the can connection between the central unit and 2 drives. Sercos digital servo system module identification at the bus. Ea...

  • Page 41

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·41· c e nt ra l un it sercos cable characteristics. Fagor automation provides the fiber optic cables needed for sercos communication. There are different types of cables depending on length and dynamic and static ins...

  • Page 42

    ·42· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it interconnection of modules. It is connected in a ring through optic fiber, by joining an out terminal with an in terminal. The drawing shows the sercos connection of the cnc with fagor spindle d...

  • Page 43

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·43· c e nt ra l un it 1.2.2 –vpp axes– module this module will appear in / / with the name of "axis module 2". Besides controlling the spindle and the axes of the machine, it governs the first 40 digital plc inputs a...

  • Page 44

    ·44· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it signal adapters the following signal adapters are available to be used with the –vpp axes– module. Sa-ttl-ttld adapter for "non-differential ttl" to "differential ttl" signals sa-fs-p adapter fo...

  • Page 45

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·45· c e nt ra l un it connectors and connection connectors x1, x2, x3, x4 - differential ttl and 1vpp sinusoidal feedback signals they are 15-pin female connectors of the sub-d hd type and they are used for the feedb...

  • Page 46

    ·46· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it connectors x5, x6 - ttl and differential ttl feedback signals they are 15-pin male connectors of the sub-d type used for feedback system connections. They admit differential (double-ended) and n...

  • Page 47

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·47· c e nt ra l un it connector x7 - differential analog inputs and touch probes it is a 15-pin male connector of the sub-d type used to connect the two touch probes and the analog inputs. Up to 4 differential analog...

  • Page 48

    ·48· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it connector x9 - plc inputs it is a 37-pin male connector of the sub-d type used for the plc inputs. Since the response time of the emergency signal must be very short, the cnc has assigned input ...

  • Page 49

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·49· c e nt ra l un it connector x10 - plc inputs and outputs. It is a 37-pin female connector of the sub-d type used for the inputs and outputs of the plc. When certain errors are issued, the cnc, besides indicating ...

  • Page 50

    ·50· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it 1.2.3 –vpp sb axes– module the axes module is used in sercos configurations and will appear in / / under the name of "sb axes module". Besides controlling the spindle and the axes of the machine...

  • Page 51

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·51· c e nt ra l un it signal adapters the following signal adapters are available to be used with the –vpp axes– module. Sa-ttl-ttld adapter for "non-differential ttl" to "differential ttl" signals sa-fs-p adapter fo...

  • Page 52

    ·52· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it connectors and connection connectors x1, x3 - differential ttl and 1vpp sinusoidal feedback signals they are 15-pin female connectors of the sub-d hd type and they are used for the feedback syst...

  • Page 53

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·53· c e nt ra l un it connector x5 - ttl and differential ttl feedback signals it is a 15-pin male connectors of the sub-d type used for feedback system connection. It admits differential (double-ended) and non-diffe...

  • Page 54

    ·54· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it connector x7 - differential analog inputs and touch probes it is a 15-pin male connector of the sub-d type used to connect the two touch probes and the analog inputs. Up to 4 differential analog...

  • Page 55

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·55· c e nt ra l un it connector x9 - plc inputs it is a 37-pin male connector of the sub-d type used for the plc inputs. Since the response time of the emergency signal must be very short, the cnc has assigned input ...

  • Page 56

    ·56· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it connector x10 - plc inputs and outputs. It is a 37-pin female connector of the sub-d type used for the inputs and outputs of the plc. When certain errors are issued, the cnc, besides indicating ...

  • Page 57

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·57· c e nt ra l un it 1.2.4 –i/o– module (inputs - outputs) this module is used to expand the basic configuration and may be used to expand the number of digital inputs and outputs of the plc. Each module provides: 6...

  • Page 58

    ·58· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it elements i/o x1 x2 x3 connectors ·x1· & ·x2· 37-pin male connector of the sub-d type for 64 digital inputs of the plc. Connector ·x3· 37-pin female connector of the sub-d type for 32 digital out...

  • Page 59

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·59· c e nt ra l un it connectors and connection connectors x1, x2 37-pin male connectors of the sub-d type used for the plc inputs. The 0v of the power supply used for these inputs must be connected to pins 18 and 19...

  • Page 60

    ·60· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x c e nt ra l un it connector x2. Pin signal and function 1 2 3 4 5 - - - i65 i67 i69 i71 6 7 8 9 10 i73 i75 i77 i79 i81 11 12 13 14 15 i83 i85 i87 i89 i91 16 17 18 19 20 i93 i95 0 v 0 v - - - external power supply...

  • Page 61

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·61· c e nt ra l un it connector x3. 37-pin female connector of the sub-d type used for the plc outputs. Both 24v and 0v of the power supply used to power these plc outputs must be connected to pins 18 and 19 (for 0v)...

  • Page 62

    ·62· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x monitors 1.3 monitors there are independent monitors and those with incorporated keyboard. See "1.1 cnc structure" on page 27. Independent monitors monitors with incorporated keyboard monitor reference 11" lcd mo...

  • Page 63

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·63· monitors 1.3.1 11" lcd monitor dimensions elements x1 sub-d type 25-pin male connector to connect the video signals with the central unit. 1. Ground terminal. All ground terminals of the machine must be connected...

  • Page 64

    ·64· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x monitors enclosure the minimum distance from each side of the monitor to its enclosure in order to guarantee the required ambient conditions is shown below: when using a fan to better ventilate the enclosure, a d...

  • Page 65

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·65· monitors 1.3.2 11" lcd monitor + m, t, mc or tc keyboard dimensions elements w1 sub-d type 25-pin female connector to connect the keyboard signals. X1 sub-d type 25-pin male connector to connect the video signals...

  • Page 66

    ·66· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x monitors enclosure the minimum distance from each side of the monitor to its enclosure in order to guarantee the required ambient conditions is shown below: when using a fan to better ventilate the enclosure, a d...

  • Page 67

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·67· ope rator p ane l 1.4 operator panel independent keyboards are called operator panels. See "1.1 cnc structure" on page 27. Operator panels available for the mill model operator panels available for the lathe mode...

  • Page 68

    ·68· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x ope rator p ane l 1.4.1 mc, tc, mco/tco and alphanumeric operator panels dimensions elements 1. Sub-d type 25-pin female connector to connect the keyboard with the central unit or with a switching board. 2. Groun...

  • Page 69

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·69· ope rator p ane l 1.4.2 alphanumeric keyboard (optional) mc, tc and mco/tco can have an optional alphanumeric keyboard where each key has a single letter or number assigned to it (kb.40/55.Alfa). This keyboard is...

  • Page 70

    ·70· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x ope rator p ane l dimensions and elements of the ks50/55 x1 25-pin female sub-d type (normal density) connector to connect the "central unit + monitor". X2 25-pin female sub-d type (normal density) connector to c...

  • Page 71

    Installation manual cnc 8055 cnc 8055i 80 55 cnc configu ration 1. S oft : v02.2 x ·71· ope rator p ane l with a plc. Cnc general logic output custom (m5512) indicates to the plc the currently selected work mode. If custom=o23 is programmed at the plc, output o23 indicates the work mode selected at ...

  • Page 72

    ·72· installation manual cnc 8055 cnc 8055i 1. 80 55 cnc configu ration s oft : v02.2 x ope rator p ane l.

  • Page 73: Cnc 8055 I Configuration

    Cnc 8055 cnc 8055i s oft : v02.2 x 2 ·73· cnc 8055 i configuration the cnc is prepared to be used in industrial environments, especially on milling machines, lathes, etc. The cnc can control machine movements and devices. 2.1 cnc structure the central unit is located on the rear of the monitor. The ...

  • Page 74

    ·74· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re operator panels with integrated monitor all these keyboards have an auto-identification system. See "keyboard auto-identification" on page 74. Independent monitors independent operator panels mc,...

  • Page 75

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·75· cnc structu re dimensions 1 2 8 .3 ( 5.0 5 ) 128.3(5.05) to p v i e w o f t h e c n c w i t h t h e communications board "can - can - ethernet". To p v i e w o f t h e c n c w i t h t h e communications board "...

  • Page 76

    ·76· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re enclosure the minimum distance from each side of the monitor to its enclosure in order to guarantee the required ambient conditions is shown below: it is up to the installer to make sure that the...

  • Page 77

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·77· cnc structu re 2.1.1 connectors the connectors are located in the rear of the cnc. (a) power supply. (b) ground connection. (c) to connect the usb hard disk (pen drive) or usb extension cable. (d) communication...

  • Page 78

    ·78· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re protection at the connectors it detects over-currents or short-circuits at the +5 v of the feedback of the handwheels, spindle and probe and it issues the relevant error message. Besides this, it...

  • Page 80

    ·80· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re connectors and connection power 3-prong male phoenix connector, 7.65 mm pitch. Use an independent external power supply with the following specifications: the central unit has a protection agains...

  • Page 81

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·81· cnc structu re connector x1 - rs232 it is a 9-pin sub-d type male connector to connect the rs 232 c serial port. The cable shield must be connected to the metallic hood at each end. All the pins of this connect...

  • Page 82

    ·82· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re connector x2 - digital inputs (i1 to i16) and digital outputs (o1 to o8) it is a 37-pin normal density sub-d type female connector. Connect both 24v and 0v of the power supply used for these inpu...

  • Page 83

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·83· cnc structu re connector x3 - for probe connection 9-pin normal density sub-d type female connector. Up to 2 probes may be connected. It has 2 feedback inputs for each (5v and 24v). See "technical characteristi...

  • Page 84

    ·84· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re connector x5 - for electronic handwheel connection 15-pin high density sub-d type female connector. It admits differential (double-ended) and non-differential (single-ended) ttl feedback. The cab...

  • Page 85

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·85· cnc structu re connector x6 - for operator panel connection 26-pin high density sub-d type female connector. Fagor automation provides the union cable required for this connection. It consists of a cable hose, ...

  • Page 86

    ·86· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re connector x7 - digital inputs (i97 to i104) and digital outputs (o33 to o56) it is a 37-pin normal density sub-d type female connector. Connect both 24v and 0v of the power supply used for these ...

  • Page 87

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·87· cnc structu re connector x8 - for connecting the outputs for the velocity command of the axes 9-pin normal density sub-d type female connector. The cable shield must be connected to the metallic hood at each en...

  • Page 88

    ·88· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re connector x9 - digital inputs (i65 to i96) it is a 37-pin normal density sub-d type male connector. Connect the 0v of the power supply used for these inputs to pins 18 and 19 (for 0v) of the conn...

  • Page 89

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·89· cnc structu re conectores x10, x11, x12, x13 - feedback inputs for the axes x10 for feedback connection of the first axis. X11 for feedback connection of the second axis. X12 for feedback connection of the thir...

  • Page 90

    ·90· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re slot "compact flash" - compartment of the keycf (cnc configuration card) the compact flash slot is located on the left side of the cnc. This slot is used for the keycf and for upgrading software ...

  • Page 91

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·91· cnc structu re "usb" port - usb hard disk (pen drive) connection. The usb 1.1 port with type a connector, it admits connecting a "pendrive" type memory device. These memory devices are commercially available (o...

  • Page 92

    ·92· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re separate monitors (without keyboard) connecting the usb extension set supplied by fagor: 1. Connect the cable and the usb adapter. Check that the seal and the nut of the usb adaptor are secured a...

  • Page 93

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·93· cnc structu re monitors with keyboard connecting the usb extension cable supplied by fagor: the usb extension cable for monitors with an integrated keyboard is supplied with the cnc. 1. Connect the extension ca...

  • Page 94

    ·94· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re sercos, can and ethernet - communications board there are 3 communications boards: can - can - ethernet. This board has the following connections: • can servo system bus. • bus can open for remot...

  • Page 95

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·95· cnc structu re ethernet - cnc configuration in a local network the ethernet option permits configuring the cnc as another node within the local area network. This makes it possible to communicate with other pc’...

  • Page 96

    ·96· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re can i/os - expansion of inputs and outputs (remote i/o) the can bus connection allows connecting up to 4 remote modules to the central unit to expand the number of digital or analog inputs and ou...

  • Page 97

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·97· cnc structu re characteristics of the can cable. Use a specific can cable. The ends of all the wires and the shield must be protected by the corresponding terminal (pin). Also use the terminals (pins) to secure...

  • Page 98

    ·98· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re digital drives - digital servo (can or sercos) two types of digital servo systems may be used to communicate with fagor servo drives: • sercos interface iec1491. • can field bus and standard cano...

  • Page 99

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·99· cnc structu re can connector pinout. 5-pin male phoenix minicombicon connector (3.5 mm pitch). The connector has two shield pins. Both pins are equivalent; the can shield may be connected to either one. Interco...

  • Page 100

    ·100· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x cnc structu re sercos digital servo system module identification at the bus. Each one of the elements integrated into the sercos bus is identified by the 16-position rotary switch (0-15) "address" (also referr...

  • Page 101

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·101· cnc structu re cable handling. Fagor supplies the cable with the terminals protected by a cap. Remove the protection cap before connecting the cable. To remove the terminal protecting cap or to connect or disc...

  • Page 102

    ·102· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x ope rator p ane l 2.2 operator panel the operator panel depends on the cnc model. Dimensions m model op-8055-alfa operator panel t model op-8055-alfa operator panel mc model op-8055-mc operator panel tc model ...

  • Page 103

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·103· ope rator p ane l elements 1. Sub-d type 25-pin female connector to connect the keyboard with the central unit or with a switching board. 2. Ground terminal. 3. Buzzer. 4. Potentiometer for adjusting the buzze...

  • Page 104

    ·104· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x ope rator p ane l 2.2.1 alphanumeric keyboard (optional) mc, tc and mco/tco can have an optional alphanumeric keyboard where each key has a single letter or number assigned to it (kb-55-alfa). This keyboard is...

  • Page 105

    Installation manual cnc 8055 cnc 8055i cnc 805 5 i configu ration 2. S oft : v02.2 x ·105· ope rator p ane l dimensions and elements of the ks 50/55 x1 25-pin female sub-d type (normal density) connector to connect the "central unit + monitor". X2 25-pin female sub-d type (normal density) connector ...

  • Page 106

    ·106· installation manual cnc 8055 cnc 8055i 2. Cnc 805 5 i configu ration s oft : v02.2 x ope rator p ane l with a plc. Cnc general logic output custom (m5512) indicates to the plc the currently selected work mode. If custom=o23 is programmed at the plc, output o23 indicates the work mode selected ...

  • Page 107: Heat Dissipation

    Cnc 8055 cnc 8055i s oft : v02.2 x 3 ·107· heat dissipation the working temperature of the central unit enclosure must not exceed 45 ºc (113ºf). To ensure that this temperature is not exceeded, the enclosure must have enough surface to evacuate the heat generated inside and maintain the ambient cond...

  • Page 108

    ·108· installation manual cnc 8055 cnc 8055i 3. Heat dissipation s oft : v02.2 x he at di ssi pation b y na tu ral convectio n 3.1 heat dissipation by natural convection surface without paint. Surface with smooth metallic enamel. A p 5 t -------------- = a p 5.7 t ------------------ = ti ta a p.

  • Page 109

    Installation manual cnc 8055 cnc 8055i heat dissipation 3. S oft : v02.2 x ·109· h e at d is s ip a ti o n by co nv ect io n w it h i n te rn al f a n 3.2 heat dissipation by convection with internal fan fan whose air flow is q = 13.6 m 3 /h facing down. Fan whose air flow is q = 13.6 m 3 /h facing ...

  • Page 110

    ·110· installation manual cnc 8055 cnc 8055i 3. Heat dissipation s oft : v02.2 x heat dissip a ti on by fl owin g air to the ou tsid e with a fa n 3.3 heat dissipation by flowing air to the outside with a fan heat dissipation by convection forcing hot air flow to flow outside with a fan and ambient ...

  • Page 111: Remote Modules (Bus Can With

    Cnc 8055 cnc 8055i s oft : v02.2 x 4 ·111· remote modules (bus can with canopen protocol) remote modules may be used to have an additional number of digital and analog inputs and outputs (remote i/o) as well as inputs for temperature sensors. The remote modules are distributed by groups and are conn...

  • Page 112

    ·112· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x some general points to consider when mounting the groups, bear in mind the following considerations. • one of the power supply modules must be present in each group. • two power supply mod...

  • Page 113

    Installation manual cnc 8055 cnc 8055i remote modules (bus can with c anopen protocol) 4. S oft : v02.2 x ·113· in stal lation o f th e mo dul es 4.1 installation of the modules place the modules on 2 profiles, according to the une 50022 standard, with 2 securing ends, one at each end of the group; ...

  • Page 114

    ·114· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x power supp ly 4.2 power supply the power supply must be powered at 24 v dc and connected to the can bus of the system. There are two power supply models. • power supply with 24 digital inp...

  • Page 115

    Installation manual cnc 8055 cnc 8055i remote modules (bus can with c anopen protocol) 4. S oft : v02.2 x ·115· power supp ly description of the connectors (power supply) connector ·x1·. Power supply. 3-pin male phoenix connector (7.62 mm pitch). Power analog i/o x1 chs gn d 24v speed 1 0 address er...

  • Page 116

    ·116· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x power supp ly connector ·x2· & ·x3·. Can bus connection. ·speed· selector. Can bus transmission speed. When using the canopen protocol, the transmission speed at the bus is defined in each...

  • Page 117

    Installation manual cnc 8055 cnc 8055i remote modules (bus can with c anopen protocol) 4. S oft : v02.2 x ·117· power supp ly ·line term· selector. Line terminating resistor. The "line_term" switch identifies which are the elements that occupy the ends of the can bus; i.E. The first and last physica...

  • Page 118

    ·118· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x power supp ly description of the connectors (analog inputs and outputs) connector ·x4·. General purpose analog outputs (4 outputs). 12-pin male phoenix minicombicon connector (3.5 mm pitch...

  • Page 119

    Installation manual cnc 8055 cnc 8055i remote modules (bus can with c anopen protocol) 4. S oft : v02.2 x ·119· power supp ly connector ·x6·. Differential analog inputs (4 inputs). 15-pin male phoenix minicombicon connector (3.5 mm pitch). Each analog input has three pins (i+, i-, sh). Use shielded ...

  • Page 120

    ·120· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x d igital in puts and di gital ou tpu ts (sing le modul e) 4.3 digital inputs and digital outputs (single module) this module is used to expand the digital inputs and outputs (remote i/o). ...

  • Page 121

    Installation manual cnc 8055 cnc 8055i remote modules (bus can with c anopen protocol) 4. S oft : v02.2 x ·121· d igital in puts and di gital ou tpu ts (sing le modul e) description of the connectors (digital inputs and outputs) connector ·x1· & ·x2·. Digital outputs (8 outputs in each connector). 1...

  • Page 122

    ·122· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x dig ital inp u ts an d digi ta l outputs (d oub le modul e) 4.4 digital inputs and digital outputs (double module) this module is used to expand the digital inputs and outputs (remote i/o)...

  • Page 123

    Installation manual cnc 8055 cnc 8055i remote modules (bus can with c anopen protocol) 4. S oft : v02.2 x ·123· dig ital inp u ts an d digi ta l outputs (d oub le modul e) description of the connectors (digital inputs and outputs) connector ·x1· & ·x2· & ·x5· & ·x6·. Digital outputs (8 outputs in ea...

  • Page 124

    ·124· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x ele c trical ch aracteristics o f th e inpu ts an d o u tputs 4.5 electrical characteristics of the inputs and outputs digital inputs all digital inputs are galvanically isolated through o...

  • Page 125

    Installation manual cnc 8055 cnc 8055i remote modules (bus can with c anopen protocol) 4. S oft : v02.2 x ·125· ele c trical ch aracteristics o f th e inpu ts an d o u tputs inputs for the temperature sensor pt100 use shielded cables connecting their meshes to the corresponding shield pin. The elect...

  • Page 126

    ·126· installation manual cnc 8055 cnc 8055i 4. Remote modules (bus can with c anopen protocol) s oft : v02.2 x nu mb ering o f the dig ita l inpu ts an d o u tputs 4.6 numbering of the digital inputs and outputs the following plc machine parameters identify each of the 4 possible remote modules. Th...

  • Page 127: Machine and Power

    Cnc 8055 cnc 8055i s oft : v02.2 x 5 ·127· machine and power connection mains connection of the 8055 cnc’s central unit it has a three-prong plug for mains and ground connection. Power the central unit through a separate 110va transformer with an output voltage between 84 v ac and 264 v ac and 50-60...

  • Page 128

    ·128· installation manual cnc 8055 cnc 8055i 5. Ma chin e and power connection s oft : v02.2 x the supply current has the following shape on power-up: machine connection the machine-tool must have all the interference generating elements (relay coils, contactors, motors, etc.) uncoupled. • dc relay ...

  • Page 129

    Installation manual cnc 8055 cnc 8055i ma chin e and power connection 5. S oft : v02.2 x ·129· cnc 8055. Ground connection diagram chassis ground protection ground (for safety).

  • Page 130

    ·130· installation manual cnc 8055 cnc 8055i 5. Ma chin e and power connection s oft : v02.2 x cnc 8055i. Ground connection diagram chassis ground protection ground (for safety).

  • Page 131

    Installation manual cnc 8055 cnc 8055i ma chin e and power connection 5. S oft : v02.2 x ·131· dig ita l inpu ts an d o u tputs 5.1 digital inputs and outputs digital outputs the cnc system offers a number of optocoupled digital plc outputs which can be used to activate relays, deacons, etc. The ele...

  • Page 132

    ·132· installation manual cnc 8055 cnc 8055i 5. Ma chin e and power connection s oft : v02.2 x analo g inpu ts an d o u tputs 5.2 analog inputs and outputs analog outputs they may be used for axis, spindle drives and as a servo for other devices. The electrical characteristics of these outputs are: ...

  • Page 133

    Installation manual cnc 8055 cnc 8055i ma chin e and power connection 5. S oft : v02.2 x ·133· setup 5.3 setup some general points to consider inspect the whole electrical cabinet verifying the ground connections before powering it. This ground connection must be done at a single machine point (main...

  • Page 134

    ·134· installation manual cnc 8055 cnc 8055i 5. Ma chin e and power connection s oft : v02.2 x setup introduction to machine parameters the machine parameters relate the cnc to the particular machine. The values that the cnc assigns to each one of them by default are described in the relevant chapte...

  • Page 135

    Installation manual cnc 8055 cnc 8055i ma chin e and power connection 5. S oft : v02.2 x ·135· setup machine reference point (home) adjustment for each axis once the movement of the axes has been properly adjusted, place the travel-limit switches back where they should be. The following adjusting se...

  • Page 136

    ·136· installation manual cnc 8055 cnc 8055i 5. Ma chin e and power connection s oft : v02.2 x setup adjustment of the drift (offset) and maximum feedrate (g00) these adjustments are performed on servo drives of the axes and on spindle drives. Offset (drift) adjustment. Disconnect the velocity comma...

  • Page 137

    Installation manual cnc 8055 cnc 8055i ma chin e and power connection 5. S oft : v02.2 x ·137· co nnectio n o f the emerge ncy inpu t and o u tput 5.4 connection of the emergency input and output the emergency input of the cnc corresponds with the i01 input of the plc and must be supplied with 24v. ...

  • Page 138

    ·138· installation manual cnc 8055 cnc 8055i 5. Ma chin e and power connection s oft : v02.2 x co nnectio n o f the emerge ncy inpu t and o u tput when the cnc detects an error, it will let the plc know through the general logic output "/alarm" and it will activate the emergency output (logic level ...

  • Page 139: Machine Parameters

    Cnc 8055 cnc 8055i s oft : v02.2 x 6 ·139· machine parameters on power-up, the cnc performs a system autotest and when this is over, it displays the following screen: the cnc allows the display of a previously defined screen instead of the fagor logo. Refer to the operating manual. During the autote...

  • Page 140

    ·140· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x the available machine parameter tables are: • general machine parameters. • machine parameters for the axes (one table per axis) • machine parameters for the spindles (main, second and auxiliary). • drive parameters...

  • Page 141

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·141· the cnc offers the following options when working with each parameter of these tables: edit edit a parameter. The cnc will indicate the proper format by means of the softkeys. Modify modify a parameter. Position the...

  • Page 142

    ·142· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x verifications before startup in order for the cnc to perform properly, after a setup, check that the following machine parameters have been set with proper values. This is very important for safety reasons, because ...

  • Page 143

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·143· fbaltime (p12) this parameter indicates the maximum time that the axis may stay without properly responding to the cnc’s command. Axis parameter fbaltime (p12) must be set with a proper value (other than 0). Maxflwe...

  • Page 144

    ·144· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x synmaxsp (p63) this parameter indicates the maximum turning speed when the spindle are synchronized. Spindle parameter synmaxsp (p63) must be set with a proper value (other than 0). Slimit (p66) this parameter sets ...

  • Page 145

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·145· parameter match ing be tw een the cnc an d the se rco s dri v e 6.1 parameter matching between the cnc and the sercos drive some cnc and drive parameters must be set accordingly (matching each other) to ensure prope...

  • Page 146

    ·146· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x pa rameters tha t may b e mo dified from th e o scillo sco pe, oem p rogram or oem su broutin e 6.2 parameters that may be modified from the oscilloscope, oem program or oem subroutine here is a list of the machine ...

  • Page 147

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·147· pa rameters tha t may b e mo dified from th e o scillo sco pe, oem p rogram or oem su broutin e spindle machine parameters: a modification in the maxgear(1··4) parameters sets the square corner mode even if a round ...

  • Page 148

    ·148· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters 6.3 general machine parameters axis1 (p0) axis2 (p1) axis3 (p2) axis4 (p3) axis5 (p4) axis6 (p5) axis7 (p6) axis8 (p7) they permit associating axes, handwheels, spindles or live tools ...

  • Page 149

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·149· genera l ma chine p a rameters for the 8055i cnc model. About the handwheels: depending on their configuration, the available handwheels are: • general handwheel. It can be used to jog any axis one by one. Select th...

  • Page 150

    ·150· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters iplane (p11) indicates which function: g17 (xy plane) or g18 (zx plane) is assumed on power-up, after executing m02,m30, emergency or reset. The code is: ilcomp (p12) it is only used i...

  • Page 151

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·151· genera l ma chine p a rameters on the jog keypad; on vertical lathes, the x axis keys are swapped with those of the z axis and vice versa. On m, mc, and mco models, this parameter indicates the axis system being use...

  • Page 152

    ·152· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters maxfovr (p18) indicates the maximum value of the feedrate override % applicable to the programmed feedrate. From the operator panel switch, it may be varied between 0% and 120% and fro...

  • Page 153

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·153· genera l ma chine p a rameters ntool (p23) indicates the number of tools in the tool magazine. On the other hand, the cnc adjusts the length of the tool table to that value. Npocket (p24) indicates the number of poc...

  • Page 154

    ·154· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters if it is, the cnc will select, at the tool magazine, the tool indicated when executing the "t" function and it will be necessary to execute m06 afterwards in order to carry out the too...

  • Page 155

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·155· genera l ma chine p a rameters npcross (p31) indicates the number of points available in the first cross compensation table. This compensation is used when the movement of one axis causes a position change on anothe...

  • Page 156

    ·156· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters int1sub (p35) int2sub (p36) int3sub (p37) int4sub (p38) they indicate the number of the subroutine associated with the corresponding general logic input: "int1" (m5024), "int2" (m5025)...

  • Page 157

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·157· genera l ma chine p a rameters prbmove (p46) indicates the maximum distance the tool can travel when calibrating it with a probe in jog mode. Userdply (p47) indicates the number of the user program associated with t...

  • Page 158

    ·158· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters npcross2 (p54) indicates the number of points available in the second cross compensation table. This compensation is used when the movement of one axis causes a position change on anot...

  • Page 159

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·159· genera l ma chine p a rameters movaxis3 (p58) used in the third cross compensation table, it indicates the axis causing position variations on another axis. The definition code is: comaxis3 (p59) used in the third c...

  • Page 160

    ·160· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters trmult (p62) trprog (p63) trderg (p64) maxdefle (p65) mindefle (p66) trfbakal (p67) not used. Tipdply (p68) indicates whether the cnc displays the position of the tool tip or that of t...

  • Page 161

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·161· genera l ma chine p a rameters looptime (p72) it sets the sample period used by the cnc and, consequently, affects the block processing time. At the fl model, if general machine parameter looptime (p72) is set with ...

  • Page 162

    ·162· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters • at the beginning of the compensation, the tool should be positioned before penetrating into the part. The additional block must be executed in the upper plane and, consequently, toge...

  • Page 163

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·163· genera l ma chine p a rameters the first movement programmed in the plane may be either linear or circular. Fprman (p75) it is only used on lathe model cnc's and it indicates whether feedrate per revolution is permi...

  • Page 164

    ·164· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters placomp (p78) it is used on the lathe model to indicate whether there is tool compensation in all planes or just in the zx plane. When "placom = 1", the cnc interprets the tool table a...

  • Page 165

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·165· genera l ma chine p a rameters mpgnpul (p82) general parameter mpgnpul (p82) indicates the number of pulses per turn of the electronic handwheel. Example. Having a fagor electronic handwheel (25 pulses per turn) we ...

  • Page 166

    ·166· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters keyboard auto-identification certain keyboard models have a auto-identification system. With this type of keyboards, this parameter is updated automatically; for the rest of the keyboa...

  • Page 167

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·167· genera l ma chine p a rameters possible configuration at an 8055i cnc. Xform (p93) kinematics type. Value meaning 0 without kinematics. 1 reserved. 2 orthogonal, spherical or oscillating spindle. 3 angular spindle. ...

  • Page 168

    ·168· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters definition of the kinematics of a swinging, orthogonal or spherical spindle (xform =2) xform1 (p94) it defines the axes of the kinematics and their order, indicating which is the main ...

  • Page 169

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·169· genera l ma chine p a rameters orthogonal or spherical spindle. Swinging spindle. The swinging spindle head "xform=2" does not have a secondary or "dragged" axis but parameter "xform1" is defined like in the case of...

  • Page 170

    ·170· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters xdata0 (p96) xdata1 (p97) xdata2 (p98) xdata3 (p99) xdata4 (p100) xdata5 (p101) xdata6 (p102) xdata7 (p103) xdata8 (p104) xdata9 (p105) these parameters are used to define the dimensio...

  • Page 171

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·171· genera l ma chine p a rameters.

  • Page 172

    ·172· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters definition of the kinematics of the angular spindle (xform = 3) xform1 (p94) it defines the axes of the kinematics and their order, indicating which is the main axis and which the seco...

  • Page 173

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·173· genera l ma chine p a rameters angular spindle. Xform2 (p95) it defines the turning direction of the rotary axes. Xdata0 (p96) xdata1 (p97) xdata2 (p98) xdata3 (p99) xdata4 (p100) xdata5 (p101) xdata6 (p102) xdata7 ...

  • Page 174

    ·174· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters.

  • Page 175

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·175· genera l ma chine p a rameters definition of the kinematics of the angular spindle (xform = 4) xform1 (p94) sets the spindle axes and their order. The rotary axes are called a, b or c depending on whether the rotati...

  • Page 176

    ·176· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters xform2 (p95) it defines the turning direction of the rotary axes. Value meaning 0 the one indicated by the din 66217 standard (see figure). 1 it changes the turning direction of the ma...

  • Page 177

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·177· genera l ma chine p a rameters xdata0 (p96) xdata1 (p97) xdata2 (p98) xdata3 (p99) xdata4 (p100) xdata5 (p101) xdata6 (p102) xdata7 (p103) xdata8 (p104) xdata9 (p105) these parameters are used to define the dimensio...

  • Page 178

    ·178· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters prodel (p106) the cnc takes this parameter into account when probing, functions g75, g76 and probe cycles probe, digit. When the digital probe communicates with the cnc via infrared be...

  • Page 179

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·179· genera l ma chine p a rameters each bit has a function or work mode associated with it. By default, all the bits will be assigned the value of ·0·. Assigning the value of ·1· activates the corresponding function. Ev...

  • Page 180

    ·180· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters diplcof (p110) this parameter indicates whether the cnc takes into consideration or not the additive zero offset when displaying the coordinates of the axes on the screen and when acce...

  • Page 181

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·181· genera l ma chine p a rameters handwhe1 (p112) / handwhe2 (p113) / handwhe3 (p114) /handwhe4 (p115). To define the type of handwheel and its associated axis, use the following general parameters: handwhe1 (p112) for...

  • Page 182

    ·182· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters serspeed (p120) it sets the sercos transmission speed. Regardless of the baudrate used, always respect the values recommended by serpowse. Serpowse (p121) it sets the sercos power or t...

  • Page 183

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·183· genera l ma chine p a rameters language (p122) defines the work language. Geomtype (p123) it indicates whether the cutter geometry is associated with the tool (t) or with the tool offset (d). The "t" function, tool ...

  • Page 184

    ·184· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters fovrg75 (p126) it indicates whether function g75 ignores the feedrate override switch of the front panel or not. Cfgfile (p127) number of the file to configure the windows that may be ...

  • Page 185

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·185· genera l ma chine p a rameters bit 14: bit 14 activates the axis filters for movements with the handwheel. These filters will be activated only during general or individual movements with the handwheel. These filter...

  • Page 186

    ·186· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters retracac (p133) it indicates whether retracing is allowed or not if retracac = 2, only the m0 is executed; the rest of the m functions are not sent out to the plc, it neither executes ...

  • Page 187

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·187· genera l ma chine p a rameters axis9 (p136) paxis9 (p137) axis10 (p138) paxis10 (p139) axis11 (p140) paxis11 (p141) axis12 (p142) paxis12 (p143) if a cnc is configured so that any of the feedback inputs of its axes ...

  • Page 188

    ·188· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters actbakan (p145) it is related to axis parameters bakanout (p29) and baktime (p30), additional analog command pulse to recover the possible leadscrew backlash when reversing the movemen...

  • Page 189

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·189· genera l ma chine p a rameters stpfile (p146) it defines the number of the program where the oscilloscope configuration will be saved. This program will be saved in the hard disk (keycf). Codiset (p147) this paramet...

  • Page 190

    ·190· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters the interface and the machining cycles are adapted for this type of configuration. Since not all the cycles are applicable to a two-and-a-half-axis configuration, it will be necessary ...

  • Page 191

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·191· genera l ma chine p a rameters cocyz (p155) 0000 0000 0100 0110 it hides the tapping, drilling 2 and drilling 3 cycles. Cocyf5 (p152) 0000 0000 0000 0010 it hides the 3d profile pocket cycle. Cocyf1 (p148) 0000 0000...

  • Page 192

    ·192· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters meaning of the parameters in the tc work mode. Lookatyp (p160) this parameter has 16 bits to configure the operation in g51 for high speed machining with look- ahead. There are 3 opera...

  • Page 193

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·193· genera l ma chine p a rameters 2. Advanced jerk control algorithm: use bit 0 of general parameter lookatyp (p160) to activate it. Recommended for large and/or slightly rigid machines. When using this algorithm, mach...

  • Page 194

    ·194· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters bit 13. Use fagor filters with look-ahead. Fagor filters always work with the advanced look-ahead algorithm, but they can also be used in the standard algorithms and with jerk control ...

  • Page 195

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·195· genera l ma chine p a rameters with "caxgain (p163) = 1" and high values of both gains, the machine could be jerky depending on the type of certain parts. When that happens, we recommend to select a gain set with ve...

  • Page 196

    ·196· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters if the stop signal ([cycle stop] key or plc signal) is received while executing a subroutine, the cnc memorizes it until enabling the stop signal. In this situation, it does not finish...

  • Page 197

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·197· genera l ma chine p a rameters probedef (p168) defines the behavior of the probe. This parameter has 16 bits counted from right to left. Each bit has a function or work mode associated with it. By default, all the b...

  • Page 198

    ·198· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters angaxna (p171) cartesian axis associated with the incline axis. With the angular transformation of an incline axis, it is possible to make movements along an axis that is not perpendic...

  • Page 199

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·199· genera l ma chine p a rameters offangax (p174) distance between machine zero and the origin of the coordinate system of the incline axis. Compmode (p175) it defines how to apply tool radios compensation. Compmode = ...

  • Page 200

    ·200· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters each bit has a function or work mode associated with it. By default, all the bits will be assigned the value of ·0·. Assigning the value of ·1· activates the corresponding function. Wh...

  • Page 201

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·201· genera l ma chine p a rameters adimpres (p177) resolution of the additive handwheel. These values are only applied when bit 12 of parameter adimpg has been set to ·1·. Sercdel1 (p178) it allows setting the sercos tr...

  • Page 202

    ·202· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters isosimul (p183) in the conversational mode of the cnc, it is possible to generate an iso-coded program with some basic g functions as well as m and t functions from an operation (cycle...

  • Page 203

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·203· genera l ma chine p a rameters actgaint (p185) the axes and the spindle can have 3 sets of gains and accelerations. By default, the cnc always assumes the first set indicated by the parameters of the axis or of the ...

  • Page 204

    ·204· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters retracte (p186) enables or disables the various retracting options for drilling or mill type threading. 0 value: disabled 1 value: enabled taptype (p188) rigid tapping without sending ...

  • Page 205

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·205· genera l ma chine p a rameters blocks affected by the square-corner effect. If bit 0 of general parameter mantfcon (p189) = 1, the cnc will not execute the following blocks in square-corner mode: • an f programmed a...

  • Page 206

    ·206· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x genera l ma chine p a rameters lcomptyp (p191) it may be used to define whether to maintain or change the longitudinal axis when changing the work plane (g17, g18 or g19). This parameter has 16 bits counted from rig...

  • Page 207

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·207· ax is parameters 6.4 axis parameters axistype (p0) it sets the type of axis and whether it is governed by the cnc or by the plc. Dformat (p1) indicates the work units (radius or diameter) and the display format used...

  • Page 208

    ·208· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters synchro (p3) it is possible to couple or decouple each one of the axes by plc program using the logic inputs of the cnc: "synchro1" through "synchro7". It is possible to couple cnc axes (main channe...

  • Page 209

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·209· ax is parameters • when the travel is limited to less than a revolution and a positive and negative display is desired, for example p5=-120, p6=120, it is possible to program g90 with positive and negative values. P...

  • Page 210

    ·210· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters it must be set when the drive's velocity command is analog; it is sent via sercos (dribusle = 0) or via can (dribusle = 0 or 1). When using gear reduction on the shaft, only the whole assembly must ...

  • Page 211

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·211· ax is parameters fbackal (p11) this parameter is to be used only when the feedback signals are sinusoidal or differential (double ended). Indicates whether the feedback alarm for this axis will be on or off. Fbaltim...

  • Page 212

    ·212· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters npoints (p16) indicates the number of leadscrew error compensation points available in the table. The values in this table will be applied if axis parameter "lscrwcom" (p15) is on. Dwell (p17) indic...

  • Page 213

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·213· ax is parameters maxflwe2 (p22) indicates the maximum following error allowed when this axis is stopped. Progain (p23) indicates the value of the proportional gain. It sets the command in millivolts desired for a fo...

  • Page 214

    ·214· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters the best adjustment is achieved when minimizing the following error as much as possible but without inverting the peaks. The peaks of the right graph are inverted. Bad adjustment. Ffgain (p25) indic...

  • Page 215

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·215· ax is parameters the best adjustment is achieved when the following error is minimized as much as possible, but without changing its sign, maintaining the moving direction of the axis. Loopchg (p26) indicates the si...

  • Page 216

    ·216· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters servoff (p28) defines the velocity command offset value for the drive. Bakanout (p29) additional analog pulse to recover possible leadscrew backlash in movement reversals. Every time the movement is...

  • Page 217

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·217· ax is parameters refpulse (p32) it indicates the type of flank of the i0 signal that is used for home search. Refdirec (p33) indicates the direction of the home search in this axis. Refeed1 (p34) indicates the axis ...

  • Page 218

    ·218· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters maxvolt (p37) defines the value of the velocity command corresponding to the maximum feedrate of the axis indicated by axis parameter g00feed (p38). G00feed (p38) indicates the maximum feedrate g00 ...

  • Page 219

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·219· ax is parameters jogfeed (p43) indicates the feedrate f assumed in the jog mode if no feedrate is active. Prbfeed (p44) indicates the probing feedrate when calibrating a tool in "jog" mode. Maxcoupe (p45) indicates ...

  • Page 220

    ·220· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters refshift (p47) this parameter is used when once the machine has been all set up, it is necessary to reinstall the feedback system and the new machine reference point (home) no longer coincides physi...

  • Page 221

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·221· ax is parameters stopaout (p50) this parameter is used with function g52 (move to hardstop) and it indicates the residual velocity command supplied by the cnc to exert pressure once contact has been detected. Inposw...

  • Page 222

    ·222· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters absoff (p53) the cnc takes this parameter into account when axis parameter i0type (p52) has been set with a value other than 0. Linear encoders having a distance-coded reference mark indicate the ma...

  • Page 223

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·223· ax is parameters 3 sercos axes and 1 sercos spindle, the values of this parameter must be 1, 2, 3 and 4. Proceed in the same way if it is a can connection. Extmult (p57) this parameter is to be used when utilizing a...

  • Page 224

    ·224· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters acctime2 (p59) progain2 (p60) dergain2 (p61) ffgain2 (p62) these parameters define the second set of gains and accelerations. They must be set like the parameters that define the first set. To selec...

  • Page 225

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·225· ax is parameters posinref (p64) usually when working with sercos feedback, the motor-drive system has an absolute encoder. Thanks to this, the system knows at all times the relative position of the axis per each tur...

  • Page 226

    ·226· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters swinback (p66) this parameter indicates whether an additive coupling is being applied between axes or there are two axes controlled by a single servo system. When having 2 axes controlled by a singl...

  • Page 227

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·227· ax is parameters.

  • Page 228

    ·228· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters the communication with the drive is done through sercos, feedback included. X axis (main) swinback of the x axis = 0. Z axis (secondary) swinback of the z axis = 1. The cnc internally switches the f...

  • Page 229

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·229· ax is parameters i0codi1 (p68) i0codi2 (p69) the cnc takes this parameter into account when axis parameter i0type (p52) has been set with a value other than 0. Parameter i0codd1 (p68) indicates the gap between 2 fix...

  • Page 230

    ·230· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters when detecting that the fagor filter order is too high for the filter configuration (according to parameters frequen and looptime), on power-up it will issue the message: "it is recommended to lower...

  • Page 231

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·231· ax is parameters frequen (p72) the meaning of this parameter depends on the type of filter being applied. On "low passing" and "fagor" filters, it indicates the break point frequency or frequency where the amplitude...

  • Page 232

    ·232· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters flimit (p75) maximum safety limit for the axis feedrate. This limit is activated from the plc and is applied to all the work modes, including the plc channel. This limit is activated for all the axe...

  • Page 233

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·233· ax is parameters this parameter is used in the following cases: • to identify the marks of the slave axis drena, spena, drstaf and drstas. To refer to these marks, it is recommended to use as indexes the name of the...

  • Page 234

    ·234· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters tinttime (p82) value of the integral gain (ki) for the tandem axis. The integral controller generates an output proportional to the integral of the torque error between the two motors. Possible valu...

  • Page 235

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·235· ax is parameters tcomplim (p83) this parameter limits the maximum compensation applied by the tandem axis. This limit is also applied to the integral. This parameter refers to the master axis. It is defined as perce...

  • Page 236

    ·236· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters inprev (p87) outprev (p88) parameters that indicate the input revolutions (inprev) and the output revolutions outprev) of each axis. These parameters are used to deal with gear ratios on the axis. T...

  • Page 237

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·237· ax is parameters driset (p91) it defines from which set of the drive will the following drive parameters be read: • np 121: input rpm. • np 122: output rpm. This parameter is used to apply a different gear ratio to ...

  • Page 238

    ·238· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters additional velocity command is eliminated (peak compensation cutoff) depending on the values of the following parameters: general parameter baktime (p30), general parameter actbakan (p145) and axis ...

  • Page 239

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·239· ax is parameters revehyst (p99) this parameter is used to be able to control when the compensation should really be applied after detecting a movement reversal and not applying it every time a reversal command is re...

  • Page 240

    ·240· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ax is parameters if the feedback difference exceeds the value set in axis parameter fbackdif (p100) the cnc will issue the corresponding error message. Maxdifab (p101) this parameter sets the maximum feedback differ...

  • Page 241

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·241· ax is parameters the value of this parameter is updated with a reset. Hanfreq (p104) machine parameter that indicates the frequency of the axis filters for movements with the handwheel. It should be kept in mind tha...

  • Page 242

    ·242· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters 6.5 spindle parameters this cnc can control the main spindle, a second spindle and an auxiliary spindle they all have their own setup parameters. The main and secondary spindle have identical para...

  • Page 243

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·243· spindle parameters 6.5.1 machine parameters for the main and 2nd spindles spdltype (p0) indicates the type of spindle output being used. Dformat (p1) indicates the display format for the spindle. It is not used for ...

  • Page 244

    ·244· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters polarm3 (p7) polarm4 (p8) indicates the sign of the spindle velocity command for m03 and m04. If the same value is assigned to both parameters, the cnc will output a single polarity (0v to 10v) co...

  • Page 245

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·245· spindle parameters diffback (p14) indicates whether the feedback device uses differential signals (double ended) or not. Fbackal (p15) indicates whether the feedback alarm for this axis will be on or off. Axischg (p...

  • Page 246

    ·246· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters inpotime (p20) indicates the time period that the spindle must remain in the "in position" zone in order to consider it to be in position. This prevents the cnc from considering the spindle to be ...

  • Page 247

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·247· spindle parameters it is a good idea to also use the acc./dec. Axis parameter acctime2 (p18) for this axis (with a value other than "0") if this gain is to be applied. The best adjustment is achieved when minimizing...

  • Page 248

    ·248· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters loopchg (p26) indicates the sign of the velocity command. If correct, leave it as is, but to change it, select yes if it was set to no and viceversa. Minanout (p27) indicates the minimum value for...

  • Page 249

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·249· spindle parameters lospdlim (p29) upspdlim (p30) indicate the upper and lower limits of the actual spindle speed so the cnc can "notify" the plc (by means of the "revok" signal) that the actual spindle rpms are the ...

  • Page 250

    ·250· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters refeed2 (p35) indicates the synchronizing speed of the spindle after hitting the home switch and until it finds the marker pulse. Refvalue (p36) indicates the position value assigned to the refere...

  • Page 251

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·251· spindle parameters m19type (p43) this parameter sets the type of spindle orient (m19) available. It indicates whether the spindle must be homed when switching from open to closed loop or it is enough to home it once...

  • Page 252

    ·252· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters smotime (p46) sometimes the axis does not respond as desired on particular movements. Movements with handwheel or when the cnc internally transforms the programmed coordinates (c axis, etc.). In t...

  • Page 253

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·253· spindle parameters dribusle (p51) the cnc considers this parameter when using a digital drive (sercos or can). Spindle parameter dribusid (p44) other than 0. Even when the data exchange between the cnc and the drive...

  • Page 254

    ·254· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters synposof (p53) when both spindles are synchronized in position, the second spindle must follow the main spindle maintaining the offset set by function g30. The parameter of the main spindle sets t...

  • Page 255

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·255· spindle parameters acctime4 (p59). Parameter acctime4 is set like acctime3. Secacesp (p60) parameter secacesp (p60) indicates at what speed the acceleration change takes place. If p60=0, it always applies acctime3. ...

  • Page 256

    ·256· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters concloop (p62) it indicates whether the spindle operates in closed positioning loop (as if it were an axis) or not. In order to operate in closed positioning loop, the spindle must have an encoder...

  • Page 257

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·257· spindle parameters slimit (p66) maximum safety limit for spindle speed. This limit is activated from the plc and is applied in all the work modes, including the plc channel. When the spindle is controlled by the plc...

  • Page 258

    ·258· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters "low passing" filter. The "low passing" filter is used to limit the jerk by making the movements smoother although it has the drawback that it rounds the corners slightly. Anti-resonance filter (n...

  • Page 259

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·259· spindle parameters this parameter is only taken into account for the "anti-resonance (notch)" filter type. It is calculated with the following formula. Points f1 and f2 correspond to the cutoff frequency or frequenc...

  • Page 260

    ·260· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters inprev1 (p72) outprev1 (p73) inprev2 (p74) outprev2 (p75) inprev3 (p76) outprev3 (p77) inprev4 (p78) outprev4 (p79) when using a can servo system (only with dribusle = 0), these parameters set the...

  • Page 261

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·261· spindle parameters threaovr (p85) when beginning to machine long threads on large lathes, the part usually "bends". To prevent this, it is possible to change the spindle override in the first passes. This parameter ...

  • Page 262

    ·262· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters spdlstop (p87) using this spindle machine parameter, it is possible not to stop the spindle with an m30 or a reset. Avoid the spindle stopping when a m30 or a reset is sent, as it is particularly ...

  • Page 263

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·263· spindle parameters 6.5.2 machine parameters for auxiliary spindle maxspeed (p0) indicates the maximum speed of the auxiliary spindle. Spdlovr (p1) it indicates whether the spindle override keys of the operator panel...

  • Page 264

    ·264· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x spindle parameters maxvolt (p4) indicates the velocity command corresponding to the maximum speed defined by spindle parameter maxspeed (p0). Dribusid (p5) it indicates the address of the digital drive (sercos or ca...

  • Page 265

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·265· drive parameters 6.6 drive parameters this option is available when the cnc uses digital servo drive system; i.E. The drives are connected to the cnc via sercos or can. These types of servo drive systems are similar...

  • Page 266

    ·266· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x drive parameters • the access window shows the permitted access level. There are 3 levels of access for the drive: basic level, oem level (manufacturer) and fagor level. To change the level, press the [password] sof...

  • Page 267

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·267· drive parameters press the [modify option] softkey to change it and [enter] to validate it. This option is common to all the axes..

  • Page 268

    ·268· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x drive parameters 6.6.1 friction compensation from version v3.14 on, the drive offers parameters tp10, tp11, tp12, tp13, tp14 and tv4 for friction compensation. Refer to the drive manual. It also has 2 more general p...

  • Page 269

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·269· serial line parameters 6.7 serial line parameters baudrate (p0) indicates the communication speed, in baud, between the cnc and the peripherals. It is given in baud and it is selected with the following code: nbitsc...

  • Page 270

    ·270· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x serial line parameters protocol (p4) indicates the type of communications protocol to be used. Pwondnc (p5) indicates whether the dnc feature will be active on power-up or not. Dncdebug (p6) indicates whether the de...

  • Page 271

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·271· serial line parameters eofchr (p9) indicates the character used to indicate "end of text" (end of file) when communicating with a general peripheral device. Xonxoff (p10) indicates whether the xon-xoff communication...

  • Page 272

    ·272· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ether n et parameters 6.8 ethernet parameters these parameters may be used to configure the cnc like any other node in the network, the dnc for ethernet, the remote hard disk and the ethernet network. Doing that req...

  • Page 273

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·273· ether n et parameters dnceact (p22) dnc number to be used by ethernet. Iptype (p23) reserved. It must be set to "0". Dirip (p24) ip address of the cnc. Netmask (p25) network mask. Ipgatway(p26) gateway ip address. I...

  • Page 274

    ·274· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ether n et parameters ipsnfs (p28) ip address of the server acting as remote hard disk. If other than 0, the remote hard disk is activated. This means that the local hard disk, if there is any, is disabled and can n...

  • Page 275

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·275· ether n et parameters • editing the file "c:\windows\hosts". This file may be modified with any text editor. In the file, add a line containing the cnc's ip address and the name to identify it with. For example: on ...

  • Page 276

    ·276· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x ether n et parameters use the "save password" option with caution. Bear in mind that if you save the password, it will not be requested for the connection and, therefore, anybody is free to access the cnc from the p...

  • Page 277

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·277· plc parameters 6.9 plc parameters wdgprg (p0) indicates the watchdog time-out period for the main plc program. Wdgper (p1) indicates the watch-dog time-out period for the periodic module of the plc. User0 (p2) . . ....

  • Page 278

    ·278· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x plc parameters the status window of the plc statistics screen indicates the time the system cpu dedicates to the plc. Refer to the operating manual. Plcmem (p27) not used. Srr700 (p28) . . . Srr739 (p67) they are us...

  • Page 279

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·279· plc parameters iocanspe (p88) when using can connection, the transmission speed depends on the length of the cable or total can connection distance. Fagor modules that do not have a baudrate selector can only work a...

  • Page 280

    ·280· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x plc parameters examples of remote module setting the central unit does not have an i/o expansion board. Remote module in node 1, with 48 inputs and 32 outputs. Remote module in node 2, with 24 inputs and 16 outputs....

  • Page 281

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·281· plc parameters oanalog1 (p111) oanalog2 (p114) oanalog3 (p117) oanalog4 (p120) they are used to set the remote modules. They indicate the number of analog outputs of each of the 4 remote modules; a can node number i...

  • Page 282

    ·282· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x plc parameters iana5v (p130) on an 8055 cnc with –vpp axes– module, this parameter indicates the range to be used in each differential analog input of the module's connector x7. A range of ±5 v or ±10 v may be assig...

  • Page 283

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·283· plc parameters expansion modules numbering examples it is a system made up of an axes board with 40i/24o and two expansion modules with 64i/32o available in each one of them. The inputs/outputs of the first module c...

  • Page 284

    ·284· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x plc parameters expansion modules and remote modules numbering examples. Let's suppose a system made up of an axes board with 40i/24o and two expansion modules with 64i/32o available in each one of them and the follo...

  • Page 285

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·285· tabl es 6.10 tables 6.10.1 miscellaneous (m) function table the number of m functions in this table is determined by the general parameter nmiscfun (p29), being possible to define up to 255 m functions. It must born...

  • Page 286

    ·286· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x tabl es bit 2 indicates whether the m function interrupts the block preparation or not. Bit 3 indicates whether the m function is executed or not after the associated subroutine is executed. Bit 4 when bit "2" has b...

  • Page 287

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·287· tabl es 6.10.2 leadscrew error compensation table the cnc provides a table for each one of the axes requiring leadscrew compensation. The cnc will provide a table for each one of the axes having leadscrew compensati...

  • Page 288

    ·288· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x tabl es considerations and limitations. When defining the profile points in the table, the following requirements must be met: • the axis points must be in sequential order starting from the most negative (least pos...

  • Page 289

    Installation manual cnc 8055 cnc 8055i ma chine para meters 6. S oft : v02.2 x ·289· tabl es 6.10.3 cross compensation parameter table up to 3 cross compensation tables may be used. To enable each one, set general parameters: movaxis (p32) compaxis (p33) npcross (p31) movaxis2 (p55) compaxis2 (p56) ...

  • Page 290

    ·290· installation manual cnc 8055 cnc 8055i 6. Ma chine para meters s oft : v02.2 x tabl es.

  • Page 291: Concepts

    Cnc 8055 cnc 8055i s oft : v02.2 x 7 ·291· concepts 7.1 axes and coordinate systems given that the purpose of the cnc is to control the movement and positioning of axes, it is necessary to determine the position of the point to be reached through its coordinates. The cnc allows you to use absolute, ...

  • Page 292

    ·292· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes and coordinate systems the figure below shows an example of the nomenclature of the axes on a milling-profiling machine with a tilted table. Axis selection of the 9 possible axes that may exist, the cnc allows the manufac...

  • Page 293

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·293· axes and coordinate systems example of lathe the machine has two regular linear axes: x and z, a "c" axis, an analog spindle (s) and an auxiliary spindle (live tool). Setting of general parameters axis1 (p0) through axis8 (p7)...

  • Page 294

    ·294· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes and coordinate systems 7.1.1 rotary axes with this cnc, it is possible to select the type of rotary axis by means of axis parameter axistype(p0). By default, their position is always displayed between 0 and 360º (rollover...

  • Page 295

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·295· axes and coordinate systems positioning-only rotary axis it cannot interpolate with linear axes. Movement always in g00, and they do not admit tool radius compensation (g41, g42). • absolute coordinate programming (g90). Alway...

  • Page 296

    ·296· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes and coordinate systems 7.1.2 gantry axes gantry axes are any two axes that, due to the way the machine is built, must move together in synchronism. For example: bridge type mills. Only the movements of one of those axes m...

  • Page 297

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·297· axes and coordinate systems 7.1.3 slaved axes and synchronized axes coupled or synchronized axes are two or more axes which are normally independent, but, sometimes need to be moved at the same time and in synchronism (tempora...

  • Page 298

    ·298· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes and coordinate systems 7.1.4 incline axis with the angular transformation of an incline axis, it is possible to make movements along an axis that is not perpendicular to another. On certain machines, the axes are configur...

  • Page 299

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·299· axes and coordinate systems programming and movements coordinates display if the incline axis is active, the coordinates displayed will be those of the cartesian system; otherwise, it will display the coordinates of the real a...

  • Page 300

    ·300· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes and coordinate systems 7.1.5 tandem axes a tandem axis consists in two motors coupled to each other mechanically making up a single transmission system (axis). It is normally used to move the axes on large machines. The c...

  • Page 301

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·301· axes and coordinate systems configuration of the tandem axis when configuring a tandem axis, bear in mind the following requirements. • each master tandem axis admits one single slave tandem axis. • the axes must be "velocity ...

  • Page 302

    ·302· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes and coordinate systems block diagrams the block diagram of the tandem control system shows the master tandem axis with its slave tandem axis. The block diagram for a gantry machine consists of the same two diagrams as the...

  • Page 303

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·303· axes and coordinate systems tandem axis control. The block diagram for the application to control the tandem axis is: tandem master motor torque. Is the percentage (%) of rated torque reflected by the sercos variable tv2 of th...

  • Page 304

    ·304· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes and coordinate systems it is recommended to begin the process with low jerk values (lower than 10 m/sec3) and low kv. They can always be increased in a later readjustment. Steps for the adjustment 1. Move both axes indepe...

  • Page 305

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·305· axes and coordinate systems 6. Readjust the velocity loop in both motors with the method used normally. While changing the parameters of the velocity loop, the proper thing would be to change them on both drives at the same ti...

  • Page 306

    ·306· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x jog 7.2 jog 7.2.1 relationship between the axes and the jog keys the mill model cnc has 5 pairs of jog keys and the lathe model has 4 pairs of keys to jog the axes of the machine. The x, y and z axes always use their own denom...

  • Page 307

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·307· jog 7.2.2 path-jog mode this mode may be used to act upon the jog keys of an axis to move both axes of the plane at the same time for chamfering (straight sections) and rounding (curved sections). The "path jog" mode acts when...

  • Page 308

    ·308· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x jog considerations about the jog movements this mode assumes as axis feedrate the one selected in jog mode and it will also be affected by the feedrate override switch. If f0 is selected, it assumes the one indicated by machin...

  • Page 309

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·309· mo vement with an ele c tron ic h and whee l 7.3 movement with an electronic handwheel depending on their configuration, the available handwheels are: • general handwheel. It can be used to jog any axis one by one. Select the ...

  • Page 310

    ·310· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x mo vement with an ele c tron ic h and whee l 7.3.1 standard handwheel general handwheel 1. Select the axis to be jogged. Press one of the jog keys of the axis to be jogged. The selected axis will be highlighted. When using a f...

  • Page 311

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·311· mo vement with an ele c tron ic h and whee l 7.3.2 path handwheel with this feature, it is possible to jog two axes at the same time along a linear path (chamfer) or circular path (rounding) with a single handwheel. The cnc as...

  • Page 312

    ·312· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x mo vement with an ele c tron ic h and whee l 7.3.3 feed handwheel mode usually, when making a part for the first time, the machine feedrate is controlled by means of the feedrate override switch. From this version on, it is al...

  • Page 313

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·313· mo vement with an ele c tron ic h and whee l 7.3.4 "additive handwheel" mode with manual intervention or additive handwheel, it is possible to move the axes manually while a program is being executed. To do this, once this opt...

  • Page 314

    ·314· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x mo vement with an ele c tron ic h and whee l configuring the additive handwheel when enabling the additive handwheel, the following must be borne in mind. • if the dwell parameter of an axis has been set and it is not previous...

  • Page 315

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·315· feedb ack systems 7.4 feedback systems the various feedback inputs available at the cnc admit sinusoidal and squarewave differential signals from feedback systems. The following axis machine parameters indicate the type of fee...

  • Page 316

    ·316· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x feedb ack systems 7.4.1 counting speed limitation sinusoidal signals the maximum counting speed (frequency) for sinusoidal feedback is 50 khz at the 8055 and 250 khz at the 8055i. The maximum feedrate for each axis on linear s...

  • Page 317

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·317· feedb ack systems 7.4.2 resolution the cnc provides a number of machine parameters for the axes and for the spindle in order to establish the counting resolution of each one of the axes and the spindle. Pitch (p7) defines the ...

  • Page 318

    ·318· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x feedb ack systems example 2: resolution in "mm" with sinusoidal signal encoder we would like to obtain a 2µm resolution by using a 250-line sinusoidal encoder mounted on 5 mm- pitch ballscrew. We must calculate the multiplying...

  • Page 319

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·319· feedb ack systems the 8055i cnc's maximum sinusoidal feedback input frequency is 250 khz which means that the maximum feedrate for this axis will be: max. Feed = 20 µm/pulse x 250.000 pulses/s. Max. Feedrate = 5,000 mm/s = 300...

  • Page 320

    ·320· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x feedb ack systems example 7: resolution in "degrees" with squarewave encoder we would like to obtain a 0.0005º resolution by using a squarewave encoder mounted on a x10 reduction gear. Since the cnc applies a x4 multiplying fa...

  • Page 321

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·321· axis se ttin g 7.5 axis setting in order to be able to set the axes, their corresponding feedback devices must be previously connected to the cnc. Before making this adjustment, position the axes near the middle of their trave...

  • Page 322

    ·322· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axis se ttin g 7.5.1 drive adjustment offset (drift) adjustment this adjustment is made on one axis at a time: • select the jog mode at the cnc and press the softkey sequence: [display] [following error]. The cnc shows the cur...

  • Page 323

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·323· axis se ttin g 7.5.2 gain setting the various types of gains must be adjusted for each axis in order to optimize the system's performance for the programmed movements. An oscilloscope is highly recommended to make this critica...

  • Page 324

    ·324· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axis se ttin g 7.5.3 proportional gain setting in a "pure" proportional position loop, the velocity command of the cnc to control an axis is, at all times, proportional to the following error (axis lag) which is the difference...

  • Page 325

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·325· axis se ttin g 7.5.4 feed-forward gain setting with the feed-forward gain, it is possible to reduce the following error without increasing the gain, thus keeping the system stable. It sets the percentage of velocity command du...

  • Page 326

    ·326· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axis se ttin g 7.5.5 derivative (ac-forward) gain setting with the derivative gain, it is possible to reduce the following error during the acc./dec. Stages. Its value is given by axis parameter dergain (p24). When this additi...

  • Page 327

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·327· axis se ttin g 7.5.6 leadscrew backlash compensation. On this cnc, the leadscrew backlash may be compensated for when reversing the direction of movement. Leadscrew backlash is defined with axis parameter backlash (p14). Somet...

  • Page 328

    ·328· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axis se ttin g 7.5.7 leadscrew error compensation the cnc provides a table for each one of the axes requiring leadscrew compensation. It is possible to define different compensation values for each moving direction. This type ...

  • Page 329

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·329· axis se ttin g set axis parameters lscrwcom (p15) = on and npoints (p16) = 7 considering that the machine reference point (physical location of the marker pulse) is located 30 mm from home (machine reference zero), at x30. The...

  • Page 330

    ·330· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axis se ttin g 7.5.8 circle geometry test this adjustment improves the axis reversal peaks. It consists in machining a circle (without compensation) and verifying it on the graph displayed at the cnc. The following example sho...

  • Page 331

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·331· axis se ttin g continuous it deletes the current graph and draws, over the theoretical circle, a series of circles with the machining error enlarged according to the defined scale until the stop softkey or esc key is pressed. ...

  • Page 332

    ·332· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x reference systems 7.6 reference systems a cnc machine needs the following origin and reference points defined : machine zero machine’s origin point. This is set by the manufacturer as the origin of the coordinate system of the...

  • Page 333

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·333· reference systems 7.6.1 machine reference (home) search with this cnc, home search may be performed in jog mode or by program. Home search may be carried out on one axis at a time or on several axes at the same time. When this...

  • Page 334

    ·334· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x reference systems home search on sercos axes using absolute feedback if the first feedback is absolute (position feedback obtained from the absolute encoder of the motor), the cnc knows the axis position at all times. This all...

  • Page 335

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·335· reference systems gantry axes home search on gantry axes may be carried out in jog mode or by program. It will be carried out as follows: • on axes with no distance-coded feedback system:  the cnc starts the movements of both...

  • Page 336

    ·336· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x reference systems gantry axes. Managing two home switches managing two home switches is only possible if axis machine parameter i0type (p52) =3. If both the master and the slave axes have a home switch (axis parameter decinput...

  • Page 337

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·337· reference systems 7.6.2 setting on systems without distance-coded feedback machine reference point the reference point must be adjusted on one axis at a time. The following procedure is recommended: • indicate in the axis para...

  • Page 338

    ·338· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x reference systems considerations if at the time when the home search is requested, the axis is sitting on the home switch, the axis will back up (in the direction opposite to the one indicated by "refdirec (p33) ") until it is...

  • Page 339

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·339· reference systems 7.6.3 setting on systems with distance-coded feedback offset adjustment the offset of the linear encoder must be adjusted on one axis at a time, preferably, following this procedure: 1. Set the following axis...

  • Page 340

    ·340· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x reference systems 7.6.4 axis travel limits (software limits) once all the axes have been referenced, their software limits must be measured and set. This operation must be carried out one axis at a time and it could be done as...

  • Page 341

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·341· un idi re c ti onal a pproa ch 7.7 unidirectional approach the fagor 8055 cnc provides a number of machine parameters to help improve repeatability when positioning the axes in rapid (g00) by always approachingg the end point ...

  • Page 342

    ·342· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x auxili ary m, s, t fu nction transfer 7.8 auxiliary m, s, t function transfer every time a block is executed in the cnc, information is passed to the plc about the m, s, and t functions which are active. Auxiliary m function t...

  • Page 343

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·343· auxili ary m, s, t fu nction transfer 2. It sends out to the plc the 3 m functions programmed to be executed after the move. It sets logic outputs "mbcd1=61", "mbcd2=62", "mbcd3=63" and it activates the general logic output "m...

  • Page 344

    ·344· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x auxili ary m, s, t fu nction transfer 7.8.1 transferring m, s, t using the auxend signal 1. Once the block has been analyzed and after sending the corresponding values in the "mbcd1- 7", "sbcd", "tbcd" and "t2bcd" variables, t...

  • Page 345

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·345· auxili ary m, s, t fu nction transfer 7.8.2 transferring the auxiliary (miscellaneous) m functions without the auxend signal 1. Once the block has been analyzed and after passing the corresponding values in variables "mbcd1-7"...

  • Page 346

    ·346· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x main an d second spi ndl e 7.9 main and second spindle this cnc can handle 2 spindles: a main spindle and a second spindle. They both can be operative simultaneously, but only one can be controlled at a time. This selection is...

  • Page 347

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·347· main an d second spi ndl e work plane selection use function g16 to select the work plane. See programming manual. Machining canned cycles when working in a plane other than the zx, for example: g16 wx, the cnc interprets the ...

  • Page 348

    ·348· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x main an d second spi ndl e 7.9.1 spindle types the setting of spindle parameter spdltype (p0) allows the following possibilities: spdltype = 0 spindle analog command output.. Spdltype = 1, 2-digit bcd coded spindle command out...

  • Page 349

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·349· main an d second spi ndl e 7.9.2 spindle speed (s) control bcd output when using bcd (2 or 8 digits) coded command output, the spindle will operate in open loop and it will be controlled by means of functions m3, m4 and m5. To...

  • Page 350

    ·350· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x main an d second spi ndl e if s output in 8-digit bcd is used the cnc will indicate the programmed spindle speed to the plc by means of this register. This value will be coded in bcd format (8 digits) in thousandths of a revol...

  • Page 351

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·351· main an d second spi ndl e 7.9.3 spindle gear change with this cnc, the machine can use a gear box for adjusting the best spindle speed and torque for the particular machining needs at any time. The cnc admits up to 4 spindle ...

  • Page 352

    ·352· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x main an d second spi ndl e when requiring spindle oscillation control during a gear change, follow these steps: 1. Indicate, from the plc, at cnc logic input "sanalog" (r504) the value of the residual s command to be applied t...

  • Page 353

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·353· main an d second spi ndl e 7.9.4 spindle in closed loop one of the following conditions must be met in order for the spindle to operate in closed loop by means of "spindle orientation (m19)": • it is an analog or digital drive...

  • Page 354

    ·354· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x main an d second spi ndl e when managing the decels input from a can remote input, use the commands iremrd, oremwr and mwr inside the periodic cycle to obtain proper synchronism. Pe ** iremrd not i200= decels oremwr mwr end th...

  • Page 355

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·355· main an d second spi ndl e feed-forward gain it sets the percentage of velocity command due to the programmed feedrate. To use it, acc/dec must be active spindle parameter acctime (p18). It is defined with spindle parameter ff...

  • Page 356

    ·356· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x main an d second spi ndl e this gain is only to be used when operating with acceleration/deceleration control. For example, if spindle parameter ffgain (p25) has been set to "80", the spindle velocity command will be: • 80% of...

  • Page 357

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·357· main an d second spi ndl e when it is due to variations of the programmed feedrate, "acfgain" (p42) = yes, it is called ac- forward gain" since it is due to acc./dec. Best results are usually obtained when using it as ac-forwa...

  • Page 358

    ·358· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x main an d second spi ndl e considerations if at the time when the home search is requested, the spindle is sitting on the home switch, the spindle will back up (in the direction opposite to the one indicated by "refdirec (p33)...

  • Page 359

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·359· auxili ary sp indl e co ntrolle d by pl c 7.10 auxiliary spindle controlled by plc with this feature, the plc can temporarily control the auxiliary spindle. To do that, follow these steps: 1. Indicate from the plc at the logic...

  • Page 360

    ·360· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x treatment of emerg ency signa ls 7.11 treatment of emergency signals the cnc provides the following emergency signals: /emergency stop physical emergency input. It is generated from the outside and corresponds to the physical ...

  • Page 361

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·361· treatment of emerg ency signa ls the emergency outputs of the cnc are: /alarm (m5507) physical output to the plc. /emergency output physical output to the outside. Pin 2 of connector x10 of the –axes– module of the 8055 cnc pi...

  • Page 362

    ·362· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x treatment of emerg ency signa ls these emergency signals are the physical output /emergency output (output o1 of the plc) and the general logic output /emergen" which is mark m5000 of the plc. It must be borne in mind that eve...

  • Page 363

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·363· digital servo (can or sercos) 7.12 digital servo (can or sercos) general parameters serspeed (p120) and serpowse (p121) allow setting the communications speed and power for sercos. General parameter canspeed (p169) may be used...

  • Page 364

    ·364· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x digital servo (can or sercos) 7.12.1 communication channels the data exchange between the cnc and the drives takes place at every position loop. The more data to be transmitted, the more overloaded the transmission will be. Th...

  • Page 365

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·365· digital servo (can or sercos) the bits of identifier 33172 "fagordiagnostics" contain the following information: cyclic channel. Write variables for the cnc-plc plc parameters swr800 (p68) through swr819 (p87) indicate which t...

  • Page 366

    ·366· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x digital servo (can or sercos) • reading and writing from a part-program or from a user channel. • reading and writing from the plc channel. Service channel. Changing parameter sets and gear ratios via sercos it is recommended ...

  • Page 367

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·367· digital servo (can or sercos) 7.12.2 drive’s absolute feedback if the drive has version v4.02 or later, absolute feedback is treated at the drive’s first feedback. The cnc checks the "rv5" variable of the drive (drive set with...

  • Page 368

    ·368· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes (2) co ntro lle d by a sin g le dri v e 7.13 axes (2) controlled by a single drive to control 2 axes through a single servo drive: • set axis parameters switchax (p65) and swinback (p66). • act upon marks switch1 through ...

  • Page 369

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·369· axes (2) co ntro lle d by a sin g le dri v e x and z paraxial axes (moving one at a time) and communication via sercos, feedback included using the mark for the secondary axis, switch2 (m5155), one can select which axis the ve...

  • Page 370

    ·370· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes (2) co ntro lle d by a sin g le dri v e the mark for the secondary axis is switch3 (m5205) with switch3=0 velocity command of the z axis and with switch3=1 that of the w axis. Plc program the m40 mark indicates that there...

  • Page 371

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·371· axes (2) co ntro lle d by a sin g le dri v e 7.13.1 "c" axis and spindle with a single feedback at the lathe model, when using a single feedback for the spindle and "c" axis, set axis parameters switchax (p65) and swinback (p6...

  • Page 372

    ·372· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x axes (2) co ntro lle d by a sin g le dri v e 1 motor and dribusle=0 analog or sercos connection with dribusle=0. The feedback is taken to the cnc connector for the spindle and there is 1 motor. The feedback must be connected t...

  • Page 373

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·373· axes (2) co ntro lle d by a sin g le dri v e dribusle=2 sercos connection with dribusle=2. The axis feedback is handled via sercos, second feedback (direct feedback) and the command for the drive is sent via sercos. Notes when...

  • Page 374

    ·374· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x additive cou p lin g between a x es 7.14 additive coupling between axes the additive coupling may be applied on any pair of axes, but only one pair of axes may be defined in an additive coupling. An additive coupling is not po...

  • Page 375

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·375· additive cou p lin g between a x es the following example assumes that the z axis is motorized and that the w axis is a dro axis. The w axis is coupled with the z axis. ; ;* compensation of the w axis movement with plcofz * ; ...

  • Page 376

    ·376· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x fago r ha ndwh eels: hba, hbe and lgb 7.15 fagor handwheels: hba, hbe and lgb fagor handwheels hba, hbe and lgb have: • a pulse generator (encoder). • an emergency output. • one or two enable buttons. • an axis selector switch...

  • Page 377

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·377· fago r ha ndwh eels: hba, hbe and lgb connection example and plc program for the hba-072914 handwheel. There are 2 ways to use the "enable push button". The example uses input i79, making it necessary to push both buttons in o...

  • Page 378

    ·378· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x fago r ha ndwh eels: hba, hbe and lgb axis selection. Inputs i70, i71, i72 if handwheel jog (hdwon), r60 must be ready to store what will be written into the hbevar variable. The "a, b, c" bits indicate the x1, x10, x100 facto...

  • Page 379

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·379· fago r ha ndwh eels: hba, hbe and lgb if jog movement (jogon) and [-] key pressed: "i77", then axis movement in the negative direction. Jogon and i77 and xsel = axis-1 jogon and i77 and ysel = axis-2 jogon and i77 and zsel = a...

  • Page 380

    ·380· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x m a chine safety re lated func tions 7.16 machine safety related functions 7.16.1 maximum machining spindle speed the following safety regulation forces to limit the spindle speed on lathes: there is a variable, mdisl, associa...

  • Page 381

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·381· m a chine safety re lated func tions plc programming example. 7.16.2 cycle start disabled when hardware errors occur. If when pressing the [cycle-start] key, a hardware error is detected (axes board error, can board error, etc...

  • Page 382

    ·382· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x c o n fi g u ri n g a c n c as tw o a n d a ha lf axe s 7.17 configuring a cnc as two and a half axes a two-and-a-half-axis configuration is a milling machine where the x and y axes are motorized and the z axis is set as a dro...

  • Page 383

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·383· c o n fi g u ri n g a c n c as tw o a n d a ha lf axe s 7.17.1 machine parameter setting the following machine parameters must be modified to configure the cnc as having two and a half axes: codiset (p147) this parameter has 1...

  • Page 384

    ·384· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x c o n fi g u ri n g a c n c as tw o a n d a ha lf axe s 7.17.2 plc program the plc program must be modified as follows in order for the machine to work properly with a two- and-a-half-axis configuration: • stop the machine whe...

  • Page 385

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·385· c o n fi g u ri n g a c n c as tw o a n d a ha lf axe s plc programming example ; ;* * * * * * * * 2+1/2-axis application * * * * * * * * ; () = set toolinsp = cncrd(mpg147,r131,m1000) ; not b2r131 = jmp l99 if it is not a 2+1...

  • Page 386

    ·386· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x to ol ma ga zi ne 7.18 tool magazine 7.18.1 tool change via plc if the tool change process is interrupted, the values of the tool magazine table and active tool may not reflect the machine's reality. In order to be able to upd...

  • Page 387

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·387· to ol ma ga zi ne 7.18.2 tool magazine management the following must be borne in mind when doing a tool change: • the tool change is not validated until the execution of the t function or m06 is completed correctly. If it is n...

  • Page 388

    ·388· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x to ol ma ga zi ne 7.18.3 additional information for magazine management when executing a t function, or an m6, the plc can have all the necessary information about the new tool that has been requested and about the tool to be ...

  • Page 389

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·389· to ol ma ga zi ne 7.18.4 anticipated tool management this tool readying management is used to optimize the time required to change tools on machines that have a tool magazine with a tool changer arm. This optimization consists...

  • Page 390

    ·390· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x to ol ma ga zi ne anticipation when returning the tool to the magazine this management may be added in the plc to improve tool change execution time while making sure that the magazine cycle is completed before starting the ne...

  • Page 391

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·391· gear rati o ma nag ement on axes and spi ndl e 7.19 gear ratio management on axes and spindle the gear ratios on axes and spindle, depending on whether they are analog, can or sercos, are managed as follows: sercos if axis par...

  • Page 392

    ·392· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e 7.19.1 example of axes: encoder in the motor we have an axis with a maximum feedrate of 20 m/min, with a leadscrew pitch of 20 and a 3-to-1 gear ratio between the motor and the le...

  • Page 393

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·393· gear rati o ma nag ement on axes and spi ndl e 7.19.2 example of axes: external encoder without gear ratio in this case, on linear axes the encoder is connected directly to the leadscrew and on rotary axes, it is connected dir...

  • Page 394

    ·394· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e with linear encoder: •pp115 (drive) = bit 0 = 1 (direct external linear feedback). •np117 (drive) = glass/tape graduation pitch of the linear encoder = 20. •np118 (drive) = actual...

  • Page 395

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·395· gear rati o ma nag ement on axes and spi ndl e can axes 1. External feedback connected to the cnc  axis parameter dribusle (p63) = 0. Parameters involved in the calculation of the velocity command:  axis parameter g00feed (p...

  • Page 396

    ·396· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e analog axes 1. External feedback connected to the cnc  axis parameter dribusle (p63) = 0. Parameters involved in the calculation of the velocity command:  axis parameter g00feed...

  • Page 397

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·397· gear rati o ma nag ement on axes and spi ndl e 7.19.3 example of axes: external encoder with gear ratio in this case, on linear axes the encoder is connected to the leadscrew through a gear box and on rotary axes, it is connec...

  • Page 398

    ·398· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e 2. External feedback connected to the cnc  axis parameter dribusle (p63) = 0. Parameters involved in the calculation of the velocity command:  axis parameter g00feed (p38) = max...

  • Page 399

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·399· gear rati o ma nag ement on axes and spi ndl e analog axes 1. External feedback connected to the cnc  axis parameter dribusle (p63) = 0. Parameters involved in the calculation of the velocity command:  axis parameter g00feed...

  • Page 400

    ·400· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e 7.19.4 example of spindle: encoder in the motor having a spindle with 4 gears. The maximum rpm and the gear ratio for each gear are the following: gear 1: maximum speed 1000 rpm, ...

  • Page 401

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·401· gear rati o ma nag ement on axes and spi ndl e analog spindle parameters involved in the calculation of the velocity command:  spindle parameter maxgear1 (p2) = maximum rpm of the first gear = 1000.  spindle parameter maxgea...

  • Page 402

    ·402· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e 7.19.5 example of spindle: external encoder without gear ratio having a spindle with 4 gears. The maximum rpm and the gear ratio for each gear are the following: gear 1: maximum s...

  • Page 403

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·403· gear rati o ma nag ement on axes and spi ndl e 2. External encoder connected to the cnc  spindle parameter dribusle (p51) = 0. Parameters involved in the calculation of the velocity command:  spindle parameter maxgear1 (p2) ...

  • Page 404

    ·404· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e analog spindle parameters involved in the calculation of the velocity command:  spindle parameter maxgear1 (p2) = maximum rpm of the first gear = 1000.  spindle parameter maxgea...

  • Page 405

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·405· gear rati o ma nag ement on axes and spi ndl e 7.19.6 example of spindle: external encoder with gear ratio having a spindle with 4 gears. The maximum rpm and the gear ratio for each gear are the following: gear 1: maximum spee...

  • Page 406

    ·406· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x gear rati o ma nag ement on axes and spi ndl e 2. External encoder connected to the cnc  spindle parameter dribusle (p51) = 0. Parameters involved in the calculation of the velocity command:  spindle parameter maxgear1 (p2) ...

  • Page 407

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·407· gear rati o ma nag ement on axes and spi ndl e analog spindle parameters involved in the calculation of the velocity command:  spindle parameter maxgear1 (p2) = maximum rpm of the first gear = 1000.  spindle parameter maxgea...

  • Page 408

    ·408· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x fee dba ck combi nation for ser c os axes with external fee dback to the cnc 7.20 feedback combination for sercos axes with external feedback to the cnc on large machines that have a lot of backlash and use external feedback t...

  • Page 409

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·409· o p en c o mm un ic a ti o n 7.21 open communication open communication lets the cnc communicate with any device through the rs232 serial line without having to use any particular protocol. Open communication uses the machine ...

  • Page 410

    ·410· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x o p en c o mm un ic a ti o n plc instruction. Plc instructions to control communication via rs232. These read and write instructions may be executed from a periodic execution module (pe). = write nbuffer. = read nbuffer. Plc m...

  • Page 411

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·411· o p en c o mm un ic a ti o n 7.21.1 reception setting reception of a message begins and ends as follows: beginning of the reception of a message as soon as the read character is executed, it puts the characters in the message ...

  • Page 412

    ·412· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x o p en c o mm un ic a ti o n 7.21.3 trace of characters sent and received to help debug the open communication at a cnc, it is possible to do a trace of all characters that are sent and received through the rs232 serial line. ...

  • Page 413

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·413· o p en c o mm un ic a ti o n 7.21.4 examples of open communication here are some examples of open communication: send 1 message pressing the f key sends the ?"hello" message through the serial line. Send 1 message and wait for...

  • Page 414

    ·414· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x o p en c o mm un ic a ti o n send 1 message and wait for the response with timeout pressing the f key sends 2 integers with the numbers $10000000 and $20000000 and waits for the answer that must be the same data that was sent....

  • Page 415

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·415· o p en c o mm un ic a ti o n continuous communication between 2 cnc's where one is the master and the other the slave two cnc's continuously exchange 64 plc marks when pressing the f key at the master. Master cnc programming: ...

  • Page 416

    ·416· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x o p en c o mm un ic a ti o n slave cnc programming: set the following serial line parameters as follows: rcvmaxcar (p11) = 8 rcvendti (p12) = 0 cy1 () = set m1000 end prg ima ; stage 0 ; command to read 1 message m1000 and rea...

  • Page 417

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·417· au to -a dju s tment of a x is mach ine pa rameter der g ain 7.22 auto-adjustment of axis machine parameter dergain the auto-adjustment of dergain allows setting the axis machine parameters dergain of the three sets so the fol...

  • Page 418

    ·418· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x au to -a dju s tment of a x is mach ine pa rameter der g ain feature limitations the area for the back-and-forth axis movement must be long enough to reach g0. Dergain can only be auto-adjusted on linear and rotary axes. Auto-...

  • Page 419

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·419· compen sati on of the e lastic deformation in the cou p lin g of a n a x is 7.23 compensation of the elastic deformation in the coupling of an axis this feature should be applied on machines whose dynamics causes significant e...

  • Page 420

    ·420· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x compen sati on of the e lastic deformation in the cou p lin g of a n a x is resonance frequency (in hz) associated with the elastic coupling. The procedure to obtain this frequency will be described later on. Dynamic factors t...

  • Page 421

    Installation manual cnc 8055 cnc 8055i conc epts 7. S oft : v02.2 x ·421· compen sati on of the e lastic deformation in the cou p lin g of a n a x is conclusions: the elastic deformation on the axis of a machine is directly proportional to the acceleration and when its dynamics is a circular path, i...

  • Page 422

    ·422· installation manual cnc 8055 cnc 8055i 7. Conc epts s oft : v02.2 x compen sati on of the e lastic deformation in the cou p lin g of a n a x is sample to adjust the compensation of elastic deformation caused in the x axis of a laser cutting machine. The machine has two servomotors with positio...

  • Page 423: Introduction to The Plc

    Cnc 8055 cnc 8055i s oft : v02.2 x 8 ·423· introduction to the plc the plc program (plc_prg) may be edited at the front panel or copied from the hard disk (keycf) or from a peripheral device or pc. The plc program (plc_prg) is stored in the internal cnc memory with the part-programs and it is displa...

  • Page 424

    ·424· installation manual cnc 8055 cnc 8055i 8. In t r odu c ti on t o th e pl c s oft : v02.2 x plc resources 8.1 plc resources inputs (i) they are elements that provide the plc with information on the signals received from the outside. They are represented by the letter i and there are 512 inputs ...

  • Page 425

    Installation manual cnc 8055 cnc 8055i in t r odu c ti on t o th e pl c 8. S oft : v02.2 x ·425· pl c p ro g ram executio n 8.2 plc program execution the plc executes the user program cyclically. In other words, once it executes the complete program, it restarts running this program from the first i...

  • Page 426

    ·426· installation manual cnc 8055 cnc 8055i 8. In t r odu c ti on t o th e pl c s oft : v02.2 x pl c p ro g ram executio n the following example shows how the plc acts when working with real or image values. As can be observed, the system is faster when working with real resource values. Working wi...

  • Page 427

    Installation manual cnc 8055 cnc 8055i in t r odu c ti on t o th e pl c 8. S oft : v02.2 x ·427· pl c p ro g ram executio n operating with real values in the first scan, when execution the instruction m1 = m2, m1 has a real value of "1" set by the previous instruction. The same is true for instructi...

  • Page 428

    ·428· installation manual cnc 8055 cnc 8055i 8. In t r odu c ti on t o th e pl c s oft : v02.2 x cycle time 8.3 cycle time the time the plc requires to execute the program is called cycle time and can vary in the successive cycles of a same program, as the conditions under which they are executed ar...

  • Page 429

    Installation manual cnc 8055 cnc 8055i in t r odu c ti on t o th e pl c 8. S oft : v02.2 x ·429· mo dul ar structure of the pro g ram 8.4 modular structure of the program the program to be executed by the plc consists of a series of modules which are appropriately defined by means of directing instr...

  • Page 430

    ·430· installation manual cnc 8055 cnc 8055i 8. In t r odu c ti on t o th e pl c s oft : v02.2 x mo dul ar structure of the pro g ram 8.4.3 periodic execution module (pe t) this module is optional and will be executed every period of time t indicated in the directing instruction defining the module....

  • Page 431

    Installation manual cnc 8055 cnc 8055i in t r odu c ti on t o th e pl c 8. S oft : v02.2 x ·431· mo dul ar structure of the pro g ram 8.4.4 priority of execution of the plc modules every time the plc program is started (command run) the first module to be executed is the first cycle module (cy1). On...

  • Page 432

    ·432· installation manual cnc 8055 cnc 8055i 8. In t r odu c ti on t o th e pl c s oft : v02.2 x mo dul ar structure of the pro g ram.

  • Page 433: Plc Resources

    Cnc 8055 cnc 8055i s oft : v02.2 x 9 ·433· plc resources 9.1 inputs they are elements that provide information to the plc on the signals they receive from the outside world. They are represented by the letter i followed by the input number which is desired to reference, for example i1, i25, i102, et...

  • Page 434

    ·434· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x outputs 9.2 outputs they are elements that let the plc activate or deactivate the various devices of the electrical cabinet. They are represented by the letter o followed by the output number which is desired to reference,...

  • Page 435

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·435· marks 9.3 marks these are elements capable of memorizing in one bit (as if they were an internal relay) information defined by the user, their value being inalterable even when the power supply to the system is turned off....

  • Page 436

    ·436· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x marks because the plc program is not interrupted by these marks, it is advised to make it possible to change their status via accessible external inputs; otherwise, the cnc will keep receiving the same error at every plc s...

  • Page 437

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·437· re gisters 9.4 registers these are elements which store a numerical value in 32 bits, their value remaining unalterable even when the power supply to the system is cut off. They do not have image values and are represented...

  • Page 438

    ·438· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x timers 9.5 timers these are elements capable of maintaining their output at a determined logic level during a preset time (time constant), after which the output changes status. They do not have image values and are repres...

  • Page 439

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·439· timers reset input (trs) this input allows the timer to be initialized, by assigning the value 0 to its t status and by canceling its count (it initializes this to 0). It is referred to by the letters trs followed by the t...

  • Page 440

    ·440· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x timers status output (t) this output indicates the logic status of the timer. It is referred to by the letter "t" followed by the timer number. For example: t1, t25, t102, etc. The logic status of the timer depends on the ...

  • Page 441

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·441· timers 9.5.1 monostable mode. Input tg1 in this operational mode the timer status is kept at the high logic level (t=1) from the moment the tg1 input is activated until the time indicated by the time constant elapses. If t...

  • Page 442

    ·442· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x timers operation of the trs input in this mode if a leading edge is produced at the trs input at any moment during timing or afterwards, the plc initializes the timer, assigning the value 0 to its t status and cancelling i...

  • Page 443

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·443· timers 9.5.2 delayed activation mode. Tg2 input with this operating mode, it is possible to apply a time delay between the activation of the trigger input tg2 and the activation of the status output t of the timer. The tim...

  • Page 444

    ·444· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x timers operation of the trs input in this mode if a leading edge is produced at the trs input at any moment during timing or afterwards, the plc initializes the timer, assigning the value 0 to its t status and cancelling i...

  • Page 445

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·445· timers 9.5.3 delayed deactivation mode. Input tg3 with this operating mode, it is possible to apply a time delay between the deactivation of the trigger input tg3 and the deactivation of the status output t of the timer. T...

  • Page 446

    ·446· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x timers operation of the trs input in this mode if a leading edge is produced at the trs input at any moment during timing or afterwards, the plc initializes the timer, assigning the value 0 to its t status and cancelling i...

  • Page 447

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·447· timers 9.5.4 signal limiting mode. Input tg4 in this operating mode, the timer status is kept high (t=1) from the moment the tg4 input is activated until the time indicated by the time constant has elapsed or a down-flank ...

  • Page 448

    ·448· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x timers operation of the trs input in this mode if a leading edge is produced at the trs input at any moment during timing or afterwards, the plc initializes the timer, assigning the value 0 to its t status and cancelling i...

  • Page 449

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·449· co unters 9.6 counters they are elements capable of counting up or down a particular number of events. They do not have image values and are represented by the letter c, followed by the counter number which it is required ...

  • Page 450

    ·450· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x co unters enable input (cen) this input allows the internal counter count to be stopped. It is referred to by the letters cen followed by the counter number, for example: cen 1, cen 25, cen 102, etc. In order to be able to...

  • Page 451

    Installation manual cnc 8055 cnc 8055i plc resources 9. S oft : v02.2 x ·451· co unters count value (c) this output indicates the value of the internal counter count. It is referred to by the letter "c" followed by the counter number, for example: c1, c25, c102, etc. Although when written c123 it co...

  • Page 452

    ·452· installation manual cnc 8055 cnc 8055i 9. Plc resources s oft : v02.2 x co unters 9.6.1 operating mode of a counter if the cen counter input is initialized (cen=1), the counter allows its count to be increased and decreased by means of the cup and cdw inputs. Operation of cup and cdw inputs ev...

  • Page 453: Plc Programming

    Cnc 8055 cnc 8055i s oft : v02.2 x 10 ·453· plc programming the plc program is structured by modules and it may consist of: • main module (prg). • periodic module (pe). • first cycle module (cy1). Every time the plc program starts running, the cnc will execute first, if it has been defined, the firs...

  • Page 454: 10.

    ·454· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x module structure 10.1 module structure the modules which make up the plc program (main module "prg", periodic modules "pe" and first cycle module "cy1") consist of a series of instructions which, depending on their fun...

  • Page 455: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·455· directing i n stru ctio ns 10.2 directing instructions they provide the plc with information about the type of module and how it must be executed. The directing instructions available at the plc are: prg, pet, cy1 defi...

  • Page 456: 10.

    ·456· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x directing i n stru ctio ns this option, among other applications, makes programming and later understanding of the plc program much easier when trying to control the cnc by simulating its keyboard from the plc program....

  • Page 457: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·457· directing i n stru ctio ns mrd updates the values of resources m5000/5957 and r500/559 with the values of the logic outputs of the cnc. Care must be taken when using this instruction since the current values of those r...

  • Page 458: 10.

    ·458· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x con s ulting i n stru ctio ns 10.3 consulting instructions they may be used to check the status of plc resources as well as the marks and registers for cnc- plc communication. They are divided into: • simple consulting...

  • Page 459: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·459· con s ulting i n stru ctio ns examples: dfu i23 dfu b3r120 dfu auxend comparison cps used to compare two operands, checking whether the first one is greater than (gt), greater than or equal to (ge), equal to (eq), not ...

  • Page 460: 10.

    ·460· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x opera to rs an d symbo ls 10.4 operators and symbols these are used to group and operate with different consulting instructions. The operators are associated from left to right and the priorities ordered from the highe...

  • Page 461: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·461· action i n stru ctio ns 10.5 action instructions the action instructions, depending on the result obtained in the logic expression, may be used to alter the status of the plc resources and cnc-plc communication marks. ...

  • Page 462: 10.

    ·462· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x action i n stru ctio ns 10.5.1 binary assignment instructions they assign the value (0/1) resulting from a logic expression to the indicated resource. I3 = tg1 4 100 assigns the status of input i3 to the trigger input ...

  • Page 463: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·463· action i n stru ctio ns 10.5.2 conditioned binary actions instructions there are 3 instructions: set, res and cpl, that are used to change the status of the indicated resource. Their programming formats are: =set if ex...

  • Page 464: 10.

    ·464· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x action i n stru ctio ns 10.5.3 sequence breaking action instructions these actions interrupt the sequence of a program, resuming it somewhere else in the program. That area must be identified with a label (l 1/2000). A...

  • Page 465: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·465· action i n stru ctio ns 10.5.4 arithmetic action instructions = mov it is used to move data from one plc resource to another. The programming format is: the source and destination codes indicate the original and destin...

  • Page 466: 10.

    ·466· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x action i n stru ctio ns = ngs register sign change. Example: i16 = ngs r89 if input "i16 = 1", the plc changes the sign of the contents of register r89. = ads, = sbs, = mls, = dvs, = mds they may be used to carry out a...

  • Page 467: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·467· action i n stru ctio ns 10.5.5 logic action instructions = and, = or, = xor to perform logic operations: and, or and xor between register contents or between a register content and a number. The result is always stored...

  • Page 468: 10.

    ·468· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x action i n stru ctio ns the origin and destination registers must always be defined, even when they are both the same. The number of repetitions indicates the consecutive number of times the register will be rotated. E...

  • Page 469: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·469· action i n stru ctio ns 10.5.6 specific action instructions = era used to delete a group of resources. Indicate the first and last resource to be erased. Their programming formats are: the marks can be m1/2047, m4000/4...

  • Page 470: 10.

    ·470· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x action i n stru ctio ns = par it analyzes the type of parity of a register. Their programming formats are: if the register being checked has an even parity, this instruction will set the indicated mark to "1" and if it...

  • Page 471: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·471· plc li brary 10.6 plc library the plc library allows for a series of subroutines that may be used for the plc program of the machine. Once the library has been created, any oem can use it to run a specific control of t...

  • Page 472: 10.

    ·472· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x plc li brary how to create a plc library the following example shows how to create a plc library: 1. Edit a plc program. Use only subroutines and symbols in the plc program. 2. Modify the comment of the plc program. Th...

  • Page 473: 10.

    Installation manual cnc 8055 cnc 8055i plc pr ogramming 10. S oft : v02.2 x ·473· plc li brary ; plc library symbols can be used cps rcounter gt 1000 = msg14 end pe 4 mark_second = mov 1 increment_par = mov 0 increment_par () = cal l1501 end plc_lib documentation example this document must be provid...

  • Page 474: 10.

    ·474· installation manual cnc 8055 cnc 8055i 10. Plc pr ogramming s oft : v02.2 x plc li brary.

  • Page 475: Cnc-Plc Communication

    Cnc 8055 cnc 8055i s oft : v02.2 x 11 ·475· cnc-plc communication with the data exchange between the cnc and the plc, it is possible to: • the control of logic inputs and outputs from the cnc by means of an exchange of information between both systems, which is done periodically and by means of spec...

  • Page 476: 11.

    ·476· installation manual cnc 8055 cnc 8055i 11. Cnc-plc c o mmunication s oft : v02.2 x auxiliary m, s, t func tions 11.1 auxiliary m, s, t functions mbcd1 (r550) mbcd2 (r551) mbcd3 (r552) mbcd4 (r553) mbcd5 (r554) mbcd6 (r555) mbcd7 (r556) mbcdp1 (r565) mbcdp2 (r566) mbcdp3 (r567) mbcdp4 (r568) mb...

  • Page 477: 11.

    Installation manual cnc 8055 cnc 8055i cnc-plc c o mmunication 11. S oft : v02.2 x ·477· auxiliary m, s, t func tions sbcd (r557) this register will be used when using a spindle operating with bcd coded s signal. Spindle parameter spdltype (p0). The auxiliary s function will always be executed at th...

  • Page 478: 11.

    ·478· installation manual cnc 8055 cnc 8055i 11. Cnc-plc c o mmunication s oft : v02.2 x auxiliary m, s, t func tions tbcd (r558) the cnc tells the plc by means of this 32-bit register, the pocket number in the magazine where the selected tool is. If the general parameter randomtc (p25) has been set...

  • Page 479: 11.

    Installation manual cnc 8055 cnc 8055i cnc-plc c o mmunication 11. S oft : v02.2 x ·479· auxili ary m, s, t fu nction transfer 11.2 auxiliary m, s, t function transfer every time a block is executed in the cnc, information is passed to the plc about the m, s, and t functions which are active. M func...

  • Page 480: 11.

    ·480· installation manual cnc 8055 cnc 8055i 11. Cnc-plc c o mmunication s oft : v02.2 x auxili ary m, s, t fu nction transfer 11.2.1 transferring m, s, t using the auxend signal 1. Once the block has been analyzed and after sending the corresponding values in the variables "mbcd1-7", "sbcd", "tbcd"...

  • Page 481: 11.

    Installation manual cnc 8055 cnc 8055i cnc-plc c o mmunication 11. S oft : v02.2 x ·481· auxili ary m, s, t fu nction transfer 11.2.2 transferring the auxiliary (miscellaneous) m functions without the auxend signal 1. Once the block has been analyzed and after passing the corresponding values in var...

  • Page 482: 11.

    ·482· installation manual cnc 8055 cnc 8055i 11. Cnc-plc c o mmunication s oft : v02.2 x displ aying messag e s, errors and scree ns 11.3 displaying messages, errors and screens the plc has a series of marks that allow messages and errors to be displayed in the cnc, as well as displaying screens whi...

  • Page 483: 11.

    Installation manual cnc 8055 cnc 8055i cnc-plc c o mmunication 11. S oft : v02.2 x ·483· displ aying messag e s, errors and scree ns error display the plc has 128 marks, with their corresponding mnemonic, for displaying errors at the cnc. When one of these marks is activated (they are set high), the...

  • Page 484: 11.

    ·484· installation manual cnc 8055 cnc 8055i 11. Cnc-plc c o mmunication s oft : v02.2 x access to the plc from the cnc 11.4 access to the plc from the cnc the cnc is provided with an operating mode in which it can: • monitor the user plc program. • monitor plc resources. • modify plc resources. • e...

  • Page 485: 11.

    Installation manual cnc 8055 cnc 8055i cnc-plc c o mmunication 11. S oft : v02.2 x ·485· access to the plc from a pc, via dnc 11.5 access to the plc from a pc, via dnc the cnc allows the plc to communicate with a computer via dnc through the rs232c serial line. In this way a computer can access the ...

  • Page 486: 11.

    ·486· installation manual cnc 8055 cnc 8055i 11. Cnc-plc c o mmunication s oft : v02.2 x access to the plc from a pc, via dnc.

  • Page 487: Logic Cnc Inputs and Outputs

    Cnc 8055 cnc 8055i s oft : v02.2 x 12 ·487· logic cnc inputs and outputs physical inputs and outputs are the names given to the set of inputs and outputs of the cnc system which, being controlled by the plc, communicate with the outside through cnc connectors. The cnc also has a series of logic inpu...

  • Page 488: 12.

    ·488· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x genera l logi c in puts 12.1 general logic inputs /emergen (m5000) there are to ways to cause an emergency at the cnc, by activating the physical input /emergency stop or the general logic input "/emergen" ...

  • Page 489: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·489· genera l logi c in puts /feedhol (m5002) when the plc sets this signal low, the cnc stops the axes (maintaining spindle rotation). When the signal returns to the high logic level, the movement of the axes c...

  • Page 490: 12.

    ·490· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x genera l logi c in puts latchm (m5011) this allows the type of jog key operation to be selected in jog mode. If the plc sets this signal low, the axes will only move while the corresponding jog key is press...

  • Page 491: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·491· genera l logi c in puts it operates in the following way: 1. Once the block has been analyzed and after sending the corresponding values in the variables "mbcd1-7", "sbcd", "tbcd" and "t2bcd", the cnc will ...

  • Page 492: 12.

    ·492· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x genera l logi c in puts plcabort (m5022) the plc sets this signal high to indicate to the cnc that it must stop the plc axes. It also cancels the rest of the movement and the possible blocks that might have...

  • Page 493: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·493· genera l logi c in puts toolinsp (m5050) the cnc takes into consideration this input in mc, mco, tc and tco modes. It indicates whether the "t" key must be pressed or not after executing the operation or th...

  • Page 494: 12.

    ·494· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x genera l logi c in puts m5054 = 1 "path handwheel" or "path jog" function on. Caxserok (m5055) it must be used on the lathe model, when the "c" axis and the spindle share the same drive. See "7.12 digital s...

  • Page 495: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·495· genera l logi c in puts these marks do not affect the following functions. • it does not affect motionless blocs, which will be executed. • it does not affect the m functions that are executed after the blo...

  • Page 496: 12.

    ·496· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x genera l logi c in puts skipcycl (m5064) during the drilling, tapping and rigid tapping cycles of the mill model cnc, it is now possible to withdraw the tool to the starting plane and, once there, stop the ...

  • Page 497: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·497· axis log ic inpu ts. 12.2 axis logic inputs. There are several groups of logic inputs (limit, decel, etc.) which refer to the possible axes of the machine by means of digits 1 through 7 (limit+2, decel1,etc...

  • Page 498: 12.

    ·498· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x axis log ic inpu ts. Inhibit1 (m5103) inhibit2 (m5153) inhibit3 (m5203) inhibit4 (m5253) inhibit5 (m5303) inhibit6 (m5353) inhibit7 (m5403) the plc sets one of these signals at a high logic level in order t...

  • Page 499: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·499· axis log ic inpu ts. Servo1on (m5107) servo2on (m5157) servo3on (m5207) servo4on (m5257) servo5on (m5307) servo6on (m5357) servo7on (m5407) when one of these signals is set high, the cnc closes the position...

  • Page 500: 12.

    ·500· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x axis log ic inpu ts. Axis+1 (m5108) axis-1 (m5109) axis+2 (m5158) axis-2 (m5159) axis+3 (m5208) axis-3 (m5209) axis+4 (m5258) axis-4 (m5259) axis+5 (m5308) axis-5 (m5309) axis+6 (m5358) axis-6 (m5359) axis+...

  • Page 501: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·501· axis log ic inpu ts. Manint1 (m5116) manint2 (m5166) manint3 (m5216) manint4 (m5266) manint5 (m5316) manint6 (m5366) manint7 (m5416) the plc sets one of these signals high to activate the additive handwheel...

  • Page 502: 12.

    ·502· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x spind le log ic inpu ts. 12.3 spindle logic inputs. This cnc can handle 2 spindles: a main spindle and a second spindle. They both can be operative simultaneously, but only one can be controlled at a time. ...

  • Page 503: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·503· spind le log ic inpu ts. On the other hand, if the servoson signal is low or if it changes to low during the rotation of the spindle, the cnc will stop the axes feed and the spindle rotation displaying the ...

  • Page 504: 12.

    ·504· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x spind le log ic inpu ts. The plc, then, activates the logic input "auxend" to "tell" the cnc that the execution of the gear change has been completed. Once the "auxend" input is activated, the cnc will requ...

  • Page 505: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·505· spind le log ic inpu ts. When this input is low, the cnc assumes the value set by spindle parameter "refeed1" (p34) when this input is high, the cnc assumes the value set by the spindle input register "m19f...

  • Page 506: 12.

    ·506· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x spind le log ic inpu ts. Elimis (m5456) main spindle elimis2 (m5481) second spindle if the plc sets one these signals high, the cnc does not display the corresponding spindle but keeps controlling it. Same ...

  • Page 507: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·507· log ic inpu ts of the a u xili ary spi ndl e 12.4 logic inputs of the auxiliary spindle spenaas (m5449) drenaas (m5448) the cnc uses these signals when communicating with the drive via sercos or via can. Ev...

  • Page 508: 12.

    ·508· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x ke y in hibi ti ng log ic inpu ts. 12.5 key inhibiting logic inputs. Keydis1 (r500) keydis2 (r501) keydis3 (r502) keydis4 (r503) keydis5 (r508) the plc can individually inhibit the operation of the panel ke...

  • Page 509: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·509· log ic i npu ts of the plc cha nne l 12.6 logic inputs of the plc channel to govern the axes managed by plc. /feedhop (m5004) it is similar to general logic input /feedhol (m5002), but for the plc channel. ...

  • Page 510: 12.

    ·510· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x log ic i npu ts of the plc cha nne l bloaborp (m5061) it is similar to general logic input bloabor (m5060), but for the plc channel. When the plc sets this mark high, the cnc ends the movement in progress a...

  • Page 511: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·511· log ic i npu ts of the plc cha nne l /xinhmz (m5079) logic input /xinhmz is used to make the tool change safer and more efficient. The plc uses this logic input to indicate that it is operating in order to ...

  • Page 512: 12.

    ·512· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x gene ral log ic o u tputs 12.7 general logic outputs cncready (m5500) the cnc activates and maintains this signal high if the autotest which the cnc makes when it is powered up has not detected any problem....

  • Page 513: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·513· gene ral log ic o u tputs /alarm (m5507) the cnc sets this signal low in order to tell the plc that an alarm or emergency condition has been detected. This signal will be set high once again, once the messa...

  • Page 514: 12.

    ·514· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x gene ral log ic o u tputs incycle (m5515) the cnc sets this signal high while executing a block or moving an axis. Once the execution of the program has been requested by the plc to the cnc by means of the ...

  • Page 515: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·515· gene ral log ic o u tputs select0 (m5524) select1 (m5525) select2 (m5526) select3 (m5527) select4 (m5528) select5 (m5529) select6 (m5530) select7 (m5531) selector (r564) the cnc uses these signals to indica...

  • Page 516: 12.

    ·516· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x gene ral log ic o u tputs tstrobe (m5534) the cnc sets this signal high to tell the plc that it must execute the auxiliary s function which is indicated in the register "tbcd" (r558). In this register the c...

  • Page 517: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·517· gene ral log ic o u tputs dm04 (m5543) the cnc sets this signal high to tell the plc that the spindle is turning counter-clockwise or that the auxiliary function m04 is programmed in the block being execute...

  • Page 518: 12.

    ·518· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x gene ral log ic o u tputs synspeed (m5560) indicates that the spindles are synchronized in speed (set high). In other words, that the second spindle turns at the same speed as the main spindle. It goes low ...

  • Page 519: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·519· gene ral log ic o u tputs writerdy (m5572) cnc output that indicates whether the write commands may be sent or not. Nt2strobe (m5573) logic output used to manage the tool magazine, by providing the plc with...

  • Page 520: 12.

    ·520· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x l ogic ou tp uts of the a x es 12.8 logic outputs of the axes there are several groups of logic inputs (enable, dir, etc.) which refer to the possible axes of the machine by means of digits 1 through 7 (ena...

  • Page 521: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·521· l ogic ou tp uts of the a x es refpoin1 (m5602) refpoin2 (m5652) refpoin3 (m5702) refpoin4 (m5752) refpoin5 (m5802) refpoin6 (m5852) refpoin7 (m5902) the cnc sets these signals high to tell the plc that the...

  • Page 522: 12.

    ·522· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x spin dle lo gic outpu ts. 12.9 spindle logic outputs. This cnc can handle 2 spindles: a main spindle and a second spindle. They both can be operative simultaneously, but only one can be controlled at a time...

  • Page 523: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·523· spin dle lo gic outpu ts. When working with m03 and m04 the cnc sets this signal high to tell the plc that the real spindle revolutions correspond to those programmed. The cnc will activate this signal ever...

  • Page 524: 12.

    ·524· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x l ogic outpu ts of the a u xili ary spi ndl e 12.10 logic outputs of the auxiliary spindle drstafas (m5557) drstasas (m5556) the cnc uses these signals when communicating with the drive via sercos or via ca...

  • Page 525: 12.

    Installation manual cnc 8055 cnc 8055i logic cnc inputs and outputs 12. S oft : v02.2 x ·525· lo gic outpu ts of ke y status 12.11 logic outputs of key status keybd1 (r560) keybd2 (r561) keybd3 (r562) keybd4 (r563) these registers indicate whether or not one of the keys on the keyboard or on the ope...

  • Page 526: 12.

    ·526· installation manual cnc 8055 cnc 8055i 12. Logic cnc inputs and outputs s oft : v02.2 x lo gic outpu ts of ke y status.

  • Page 527: Access to Internal Cnc

    Cnc 8055 cnc 8055i s oft : v02.2 x 13 ·527· access to internal cnc variables the cnc has a number of internal variables that may be accessed from the user program, from the plc program or via dnc. Depending on how they are used, these variables may be read-only or read-write. Reading and writing var...

  • Page 528: 13.

    ·528· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x identifying the variables in the plc commands these variables are accessed from the plc using high level commands. Each one of these variables is referred to by its mnemonic that must be written in uppe...

  • Page 529: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·529· varia b le s associ ated with to ols. 13.1 variables associated with tools. These variables are associated with the tool offset table, tool table and tool magazine table, so the values which are assigne...

  • Page 530: 13.

    ·530· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x varia b le s associ ated with to ols. Tool magazine table. Each magazine position is represented as follows: 1··255 tool number. 0 the magazine position is empty. -1 the magazine position has been cance...

  • Page 531: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·531· varia b le s associ ated with to ols. Tlffn this variable allows the family code of the indicated tool (n) to be read or modified in the tool table. Tlfnn this variable allows the value assigned as the ...

  • Page 532: 13.

    ·532· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x varia b le s associ ated with to ols. Toin this variable allows the value assigned to the wear in radius (i) of the indicated tool offset (n) to be read or modified in the tool offset table. Tokn this v...

  • Page 533: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·533· vari able s asso ci ated with zero offse ts. 13.2 variables associated with zero offsets. These variables are associated with the zero offset table, due to which the values that will be assigned to or r...

  • Page 534: 13.

    ·534· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x vari able s asso ci ated with zero offse ts. Example: if g54 + g58, extorg = 1 has been programmed. Read-and-write variables org(x-c)n this variable allows the value of the selected axis to be read or m...

  • Page 535: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·535· va ri a b le s a sso ci at ed wi th fu nct ion g 4 9 13.3 variables associated with function g49 with function g49, it is possible to define a coordinate transformation or, in other words, the inclined ...

  • Page 536: 13.

    ·536· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x va ri a b le s a sso ci at ed wi th fu nct ion g 4 9 read-write variables updated by the cnc once function g49 is executed accessing the variables toorof or tooros interrupts block preparation and the c...

  • Page 537: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·537· va ri ab le s a sso ci at ed w it h m a ch in e pa ra me te rs 13.4 variables associated with machine parameters these variables associated with machine parameters are read-only variables. Refer to the ...

  • Page 538: 13.

    ·538· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x variables associated wi th wo rk zon e s 13.5 variables associated with work zones the values of the limits are given in the units set by general parameter inches. If, inches = 0, in ten-thousandths of ...

  • Page 539: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·539· variables associated wi th wo rk zon e s fozup(x-c) upper limit of zone 4 along the selected axis (x-c). Fizone status of work zone 5. Fizlo(x-c) lower limit of zone 5 along the selected axis (x-c). Fiz...

  • Page 540: 13.

    ·540· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x variables associated wi th f e e d rat e s 13.6 variables associated with feedrates read-only variables associated with the real (actual) feedrate freal it returns the cnc's real feedrate. It takes into...

  • Page 541: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·541· variables associated wi th f e e d rat e s read-only variables associated with function g95 fprev it returns the feedrate selected at the cnc by function g95. In mm/turn or inches/turn. This feedrate ma...

  • Page 542: 13.

    ·542· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x variables associated wi th f e e d rat e s read-write variables associated with the override plcfro it returns the feedrate override % currently selected by the plc. If it has a value of 0 it means that...

  • Page 543: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·543· variables associated with co ordin a tes 13.7 variables associated with coordinates the values are given in the units set by general parameter inches. If, inches = 0, in ten-thousandths of a millimeter ...

  • Page 544: 13.

    ·544· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x variables associated with co ordin a tes dpos(x-c) the cnc updates this variable whenever probing operations g75, g76 and probing cycles probe and digit are carried out. When the digital probe communica...

  • Page 545: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·545· vari able s asso ci ated with ele c tron ic h and whee ls 13.8 variables associated with electronic handwheels read-only variables hanpf hanps hanpt hanpfo they return the pulses of the first (hanpf), s...

  • Page 546: 13.

    ·546· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x vari able s asso ci ated with ele c tron ic h and whee ls (^) when the machine has a general handwheel and individual handwheels (associated with an axis), it indicates which handwheel has priority when...

  • Page 547: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·547· vari able s a s so ciated with feedb ack 13.9 variables associated with feedback asin(x-c) "a" signal of the cnc's sinusoidal feedback for the x-c axis. Bsin(x-c) "b" signal of the cnc's sinusoidal feed...

  • Page 548: 13.

    ·548· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x va riabl es a ssociated wi th the main spi ndl e 13.10 variables associated with the main spindle variables associated with the real speed sreal it returns the actual (real) turning speed of the main sp...

  • Page 549: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·549· va riabl es a ssociated wi th the main spi ndl e prgcss it returns the constant surface speed selected by program. Its value is given in m/min or ft/min. Variables associated with the spindle override t...

  • Page 550: 13.

    ·550· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x va riabl es a ssociated wi th the main spi ndl e position related variables poss indicates the spindle travel considering the ±214748.3647 limit of the variable. Once the maximum is exceeded, it starts ...

  • Page 551: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·551· varia b le s asso ci ated with th e second spi ndl e 13.11 variables associated with the second spindle variables associated with the real speed ssreal it returns the actual (real) turning speed of the ...

  • Page 552: 13.

    ·552· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x varia b le s asso ci ated with th e second spi ndl e sprgcs it returns the constant surface speed selected by program. Its value is given in m/min or ft/min and it is 0 it means that it is not currently...

  • Page 553: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·553· varia b le s asso ci ated with th e second spi ndl e position related read-only variables sposs it returns the real position of the second spindle. Its value is given in 0.0001 degree units within ±9999...

  • Page 554: 13.

    ·554· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x va riabl es a ssociated wi th the live too l 13.12 variables associated with the live tool read-only variables asprog it must be used inside the subroutine associated with function m45. Returns the revo...

  • Page 555: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·555· vari able s asso ci ated with loca l a nd gl obal p a rameters 13.13 variables associated with local and global parameters the cnc has two types of general purpose variables. These two variables may be ...

  • Page 556: 13.

    ·556· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x sercos va riabl es 13.14 sercos variables they are used in the data exchange via sercos between the cnc and the drives. Write variables setge(x-c) setges ssetgs the drive may have up to 8 gear ratios (0...

  • Page 557: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·557· softw a re & h a rdware con fi guratio n va riabl es 13.15 software & hardware configuration variables read-only variables harcon it indicates, with bits, the cnc's hardware configuration. The bit will ...

  • Page 558: 13.

    ·558· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x softw a re & h a rdware con fi guratio n va riabl es cnc8055i model: harcoa it indicates, with bits, the cnc's hardware configuration. The bit will be "1" when the relevant configuration is available. C...

  • Page 559: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·559· softw a re & h a rdware con fi guratio n va riabl es idharh idharl they return, in bcd code, the hardware identification number corresponding to the keycf. It is the number appearing on the software dia...

  • Page 560: 13.

    ·560· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x varia b les associa te d with te ledi agno sis 13.16 variables associated with telediagnosis read-only variables harswa harswb they return, in 4 bits, the central unit configuration, a value of "1" if i...

  • Page 561: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·561· varia b les associa te d with te ledi agno sis memtst it returns the result of the memory test. Each data uses 4 bits. The text is successful if the least significant bit of each data is set to 1. There...

  • Page 562: 13.

    ·562· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x operating -mo de rela te d va riabl es 13.17 operating-mode related variables read-only variables related to the standard mode opmode it returns the code corresponding to the selected operating mode. 0 ...

  • Page 563: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·563· operating -mo de rela te d va riabl es 70 = dnc status. 71 = cnc status. 80 = plc file editing. 81 = plc program compilation. 82 = plc monitoring. 83 = active plc messages. 84 = active plc pages. 85 = s...

  • Page 564: 13.

    ·564· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x operating -mo de rela te d va riabl es read-only variables related to the conversational mode (mc, tc, mco, tco) and configurable mode m, t ([shift]-[esc]) in these work modes, it is recommended to use ...

  • Page 565: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·565· operating -mo de rela te d va riabl es opmodb indicates the type of simulation currently selected. This information is given at the least significant bits indicating with a "1" the one currently selecte...

  • Page 566: 13.

    ·566· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x oth e r va riabl es 13.18 other variables read-only variables nbtool indicates the tool number being managed. This variable can only be used within the tool change subroutine. Example: there is a manual...

  • Page 567: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·567· oth e r va riabl es ggsd it returns the status of functions g5 through g99. The status of each one of the functions will be given in the 25 least significant bits and it will be indicated by a 1 when ac...

  • Page 568: 13.

    ·568· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x oth e r va riabl es ggsl it returns the status of functions g75 through g299. The status of each one of the functions will be given in the 25 least significant bits and it will be indicated by a 1 when ...

  • Page 569: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·569· oth e r va riabl es longax this variable can only be used at the mill model. It returns the number according to the programming order corresponding to the longitudinal axis. This will be the one selecte...

  • Page 570: 13.

    ·570· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x oth e r va riabl es first indicates whether it is the first time that a program has been run or not. It returns a value of 1 if it is the first time and 0 if not. A first-time execution is considered as...

  • Page 571: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·571· oth e r va riabl es timeg it shows the timing status of the timer programmed with g4 k in the cnc channel. This variable, returns the time remaining to end the timing block in hundredths of a second. Ti...

  • Page 572: 13.

    ·572· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x oth e r va riabl es cycedi variable that may be read from cnc, plc and dnc that indicates (on the conversational model) the cycle or screen number according to the following list: screen cycedi standard...

  • Page 573: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·573· oth e r va riabl es disblo variable that indicates the value of thetotal distance programmed in blocks with look-ahead. This variable is read-only from the cnc and plc and dnc and may be viewed at the o...

  • Page 574: 13.

    ·574· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x oth e r va riabl es read-and-write variables timer this variable allows reading or modifying the time, in seconds, indicated by the clock enabled by the plc. Possible values 0..4294967295. The cnc will ...

  • Page 575: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·575· oth e r va riabl es selpro when having two probe inputs, it allows selecting the active input. On power-up, it assumes the value of ·1· thus selecting the first probe input. To select the second probe i...

  • Page 576: 13.

    ·576· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x oth e r va riabl es rcvctrl variable used to control reception. It has 7 bits that are counted from right (lsb) to left (msb). This variable may be read and written from the cnc, from the plc and from d...

  • Page 577: 13.

    Installation manual cnc 8055 cnc 8055i access to internal cnc variables 13. S oft : v02.2 x ·577· oth e r va riabl es prgn returns the program number being executed. If none is selected, a value of -1 is returned. With the programs with letters, it returns a number calculated by the cnc for each pro...

  • Page 578: 13.

    ·578· installation manual cnc 8055 cnc 8055i 13. Access to internal cnc variables s oft : v02.2 x oth e r va riabl es.

  • Page 579: Axes Controlled From The

    Cnc 8055 cnc 8055i s oft : v02.2 x 14 ·579· axes controlled from the plc the plc offers actions cncex and cncex1 to send commands to the cnc. Cncexsends commands to the cnc so it executes movements on one or several axes. Cncex1sends commands to the cnc so it executes any kind of block. The cncex ac...

  • Page 580: 14.

    ·580· installation manual cnc 8055 cnc 8055i 14. Axes controlled from the plc s oft : v02.2 x pl c e x ecution cha nne l 14.1 plc execution channel the cnc offers a parallel execution channel to execute commands received from the plc. This channel will have its own history and it permits the executi...

  • Page 581: 14.

    Installation manual cnc 8055 cnc 8055i axes controlled from the plc 14. S oft : v02.2 x ·581· pl c e x ecution cha nne l 14.1.1 considerations graphic editor the axis parameter axistype of each axis of the machine must be set properly indicating whether that axis is controlled by the cnc or from the...

  • Page 582: 14.

    ·582· installation manual cnc 8055 cnc 8055i 14. Axes controlled from the plc s oft : v02.2 x pl c e x ecution cha nne l errors during execution when the cnc detects an execution error in one of the two execution channels (for example, travel limit overrun), it will show the corresponding error code...

  • Page 583: 14.

    Installation manual cnc 8055 cnc 8055i axes controlled from the plc 14. S oft : v02.2 x ·583· pl c e x ecution cha nne l 14.1.2 blocks which can be executed from the plc it is possible to execute blocks that contain g codes, axis position values, feedrates, m functions and high level language progra...

  • Page 584: 14.

    ·584· installation manual cnc 8055 cnc 8055i 14. Axes controlled from the plc s oft : v02.2 x pl c e x ecution cha nne l when using parametric programming, it is recommended to previously assign a value to the corresponding global parameter by means of the instruction: cncwr. To govern axes managed ...

  • Page 585: 14.

    Installation manual cnc 8055 cnc 8055i axes controlled from the plc 14. S oft : v02.2 x ·585· pl c e x ecution cha nne l blocks programmed in high-level language the high-level instructions that can be used in the plc execution channel are: (if condition else ) (call (expression)) programming high-l...

  • Page 586: 14.

    ·586· installation manual cnc 8055 cnc 8055i 14. Axes controlled from the plc s oft : v02.2 x pl c e x ecution cha nne l auxiliary m functions the m functions programmed in the plc channel may be defined in the m function table. In the plc channel, the following functions cannot be programmed: m0, m...

  • Page 587: 14.

    Installation manual cnc 8055 cnc 8055i axes controlled from the plc 14. S oft : v02.2 x ·587· pl c e x ecution cha nne l 14.1.3 control of the plc program from the cnc the section of the plc program regarding the "axes controlled from the plc" can be controlled from the cnc itself. To do this, the i...

  • Page 588: 14.

    ·588· installation manual cnc 8055 cnc 8055i 14. Axes controlled from the plc s oft : v02.2 x pl c e x ecution cha nne l subroutine sub1 can be programmed as follows: (sub 1) (p100 = g, p101 = u, p102 = f) data transfer to global parameters. (plcm1000 = plcm1000 or 1) execution command for the plc. ...

  • Page 589: 14.

    Installation manual cnc 8055 cnc 8055i axes controlled from the plc 14. S oft : v02.2 x ·589· action cncex1 14.2 action cncex1 the cncex1 action is executed via main channel of the cnc and as long as the jog keyboard is enabled. Its execution can be interrupted by pressing [cycle stop] or even cance...

  • Page 590: 14.

    ·590· installation manual cnc 8055 cnc 8055i 14. Axes controlled from the plc s oft : v02.2 x synchroni ze a pl c a x is w ith a c nc a x is 14.3 synchronize a plc axis with a cnc axis the synchronization is carried out from the plc. Previously, to synchronize an axis of the plc channel with another...

  • Page 591: Customizable Screens

    Cnc 8055 cnc 8055i s oft : v02.2 x 15 ·591· customizable screens the machine manufacturer may customize some of the cnc screens to: (1) display more information. (2) display the same information but in a different way. (3) display a completely different screen in contents and looks. All of them use ...

  • Page 592: 15.

    ·592· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x managing "png" and "jpg" graphic elements from v02.0x and following versions, png and jpg/jpeg type graphic elements can be handled. These graphic elements may be used on standard screens of the cnc such as icons o...

  • Page 593: 15.

    Installation manual cnc 8055 cnc 8055i customizable screens 15. S oft : v02.2 x ·593· con fig uration fil e 15.1 configuration file it is a program which describes the operating characteristics of the graphic elements of the screen. Set general parameter "cfgfile (127)" with the number of the progra...

  • Page 594: 15.

    ·594· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x con fig uration fil e [jogflw] jog mode - following error [std] execution mode - standard [pos] execution mode - position [flw] execution mode - following error [prg] execution mode - program [sub] execution mode -...

  • Page 595: 15.

    Installation manual cnc 8055 cnc 8055i customizable screens 15. S oft : v02.2 x ·595· con fi guratio n lang uag e 15.2 configuration language the general characteristics of the configuration language are: • all instructions are preceded by ";" and enclosed in parenthesis. • the comments must be alon...

  • Page 596: 15.

    ·596· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x k e y words 15.3 key words ;(prgscript 1) ;(prgscript 2) header of the configuration file and version used to edit it. It must always be defined. Version 1 of the configuration language does not offer arithmetic op...

  • Page 597: 15.

    Installation manual cnc 8055 cnc 8055i customizable screens 15. S oft : v02.2 x ·597· k e y words it is possible to define as many disable instructions as screen areas are to be eliminated. To eliminate the whole standard screen, program (disable 0). In this case, only the oem screen will be display...

  • Page 598: 15.

    ·598· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x k e y words ;(w2=plcfro) associates the value of a variable with the (w) data. ;(w3=plcr127) associates the value of a plc resource with the (w) data. Associate only resources that are defined in the plc program. F...

  • Page 599: 15.

    Installation manual cnc 8055 cnc 8055i customizable screens 15. S oft : v02.2 x ·599· k e y words ;(format w8,ledbardec) it must be used with ledbar type (w) data that have a decimal variable associated with them. (for example: x axis following error). The values assigned, at the plc, to the end and...

  • Page 600: 15.

    ·600· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x arithmetic o peratio ns 15.4 arithmetic operations math operations are only available in version 2 of the configuration language. With math operations (arithmetic, trigonometric, logic, etc.) it is possible to assi...

  • Page 601: 15.

    Installation manual cnc 8055 cnc 8055i customizable screens 15. S oft : v02.2 x ·601· arithmetic o peratio ns other functions: example: display the value of the x coordinate affected by the active zero offset. To do that, use the following control variables as an intermediate step: gup100...Gup255, ...

  • Page 602: 15.

    ·602· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x cond itiona l instructi ons. 15.5 conditional instructions. Conditional instructions are only available in version 2 of the configuration language. These instructions may be used to have (if...Else…) type structure...

  • Page 603: 15.

    Installation manual cnc 8055 cnc 8055i customizable screens 15. S oft : v02.2 x ·603· exampl e of a con fig uration fil e 15.6 example of a configuration file ;(prgscript 1) header ;;=============================================== ;; screen (201) in jog mode - actual ;;==============================...

  • Page 604: 15.

    ·604· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x exampl e of a con fig uration fil e the graphic element w11 will always show the selected % of spindle speed override. ;;-------------------- tool and offset (t, d) ;(autorefresh w12=tool) the graphic element w12 w...

  • Page 605: 15.

    Installation manual cnc 8055 cnc 8055i customizable screens 15. S oft : v02.2 x ·605· error log file (p999500) 15.7 error log file (p999500) every time a customized screen is accessed, the cnc checks the section of that screen in the configuration file. If it has errors, it displays the standard scr...

  • Page 606: 15.

    ·606· installation manual cnc 8055 cnc 8055i 15. Customizable screens s oft : v02.2 x error log file (p999500).

  • Page 607: Configurable Work Mode

    Cnc 8055 cnc 8055i s oft : v02.2 x 16 ·607· configurable work mode the cnc offers a work mode that may be configured by the machine manufacturer. The basic screen provided by fagor permits controlling the axes, the tool and the spindle. In the configurable work mode, the manufacturer (oem) can: • co...

  • Page 608: 16.

    ·608· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x the screen provided by fagor contains the following information: 1. Clock. 2. This window may show the following data: sbk when "single block" execution mode is selected. Dnc when the dnc mode is active. P... Nu...

  • Page 609: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·609· ax is control 16.1 axis control when accessing the customizable mode, the cnc assumes the work units "mm or inches", "radius or diameters", "mm/min. Or mm/rev", etc. Selected by machine parameter. Coordinate pre...

  • Page 610: 16.

    ·610· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x tool con tro l 16.2 tool control to select another tool, press: the cnc will manage the tool change and the t model updates its graphic representation. Another offset may be assigned to the tool temporarily with...

  • Page 611: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·611· sp in d le co nt rol 16.3 spindle control the cnc displays the following information: 1. Real spindle speed in rpm. 2. Theoretical spindle speed in rpm or m/min (ft/min) when working at constant surface speed (c...

  • Page 612: 16.

    ·612· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x mdi 16.4 mdi to use the mdi option in this work mode, send the key code "$f01e (61470)" from the plc to the cnc. In the next example, there is an external push button connected to input i13 and the mdi mode is a...

  • Page 613: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·613· scree n s, sub routine s an d cycl es 16.5 screens, subroutines and cycles user fagor’s windraw55 (pc based) application to define the screens screens 201 through 255 must be used to customize the screens alread...

  • Page 614: 16.

    ·614· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x a ssoc iated keys 16.6 associated keys screens 001 through 200 are grouped in 20 groups. Keys f1 through f7 allow direct access to the first 7 groups; the rest of the grops are accessed by sending a key code fro...

  • Page 615: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·615· a ssoc iated keys example. It has screens 1, 21, 41, 2 and 22. Press f1. It shows screen 1. It sends the level key code. It shows screen 21. It sends the level key code. It shows screen 41. Press f2. It shows sc...

  • Page 616: 16.

    ·616· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x oem text i n se veral la ngua ges. 16.7 oem text in several languages. By default, the texts defined by the oem are in a single language and stored in several programs: plcmsg texts for plc messages. Plcerr text...

  • Page 617: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·617· oem text i n se veral la ngua ges. The language number is indicated after the label and separated by a comma "," the same number used by general parameter language (p122): the text groups may be defined in the d...

  • Page 618: 16.

    ·618· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x oem text i n se veral la ngua ges. • texts associated with screens and symbols generated with program draw55. Key in the text and press enter. Assign to it the number of one of the internal cnc texts. Assign to ...

  • Page 619: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·619· associated pro g rams 16.8 associated programs programs p900000 through p999999 are reserved for the cnc itself; in other words, the user cannot use them as part-programs. Some have a special meaning and must be...

  • Page 620: 16.

    ·620· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x associated subroutines 16.9 associated subroutines subroutines 0000 through 8999 are free to use and subroutines 9000 through 9999 are reserved for customizing the cnc. It is recommended to define all the oem su...

  • Page 621: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·621· con fig uration fil e 16.10 configuration file the configuration file is a cnc file written in high-level language (configuration language) that describes the operating characteristics of the various screen elem...

  • Page 622: 16.

    ·622· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x con fig uration fil e ;(teachin w5=posx) permits assigning the value of a cnc variable to the data. In this case, while the w5 data is selected, when pressing the recall key, w5 will show the variable of posx (x...

  • Page 623: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·623· con fig uration fil e if a field (w) has a parameter, variable or resource associated with it, it acts as follows: • it assumes the value that its associate has when accessing the page. To continuously update th...

  • Page 624: 16.

    ·624· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x con fig uration fil e the resulting new instructions are: ;(unmodified w1=gup170) associates the value of a global parameter, variable or resource of the plc with the (w1) data. The w1 item of the screen pick up...

  • Page 625: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·625· error log file (p999500) 16.11 error log file (p999500) there is a configuration file for each screen. P999001 corresponds to screen 001, p999002 to 002 and so on up to p999200 that corresponds to screen 200. Th...

  • Page 626: 16.

    ·626· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x cycl e data entry 16.12 cycle data entry once the cycle has been selected, the cnc shows the relevant screen. It may have a blue frame at the top right indicating the current status of the machine. Coordinates a...

  • Page 627: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·627· cycl e data entry select one of the representations in an icon it is used to select an icon in a multiple representation of windraw55. When pressing [esc], the top of the screen shows a cycle start icon. It is t...

  • Page 628: 16.

    ·628· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x exampl e. Co nsult inpu ts an d o u tputs 16.13 example. Consult inputs and outputs it uses the 005 screen. The data shown by this screen have the following identifier (w). This screen has the p999005 configurat...

  • Page 629: 16.

    Installation manual cnc 8055 cnc 8055i configurable wor k mode 16. S oft : v02.2 x ·629· exampl e. Mach inin g ca nne d cycl e 16.14 example. Machining canned cycle it uses the 001 screen. The data shown by this screen have the following identifier (w). The data that the user may edit in this cycle ...

  • Page 630: 16.

    ·630· installation manual cnc 8055 cnc 8055i 16. Configurable wor k mode s oft : v02.2 x exampl e. Mach inin g ca nne d cycl e.

  • Page 631: Plc Programming Example

    Cnc 8055 cnc 8055i s oft : v02.2 x 17 ·631· plc programming example it is a three-axes machine (x, y, z) having a spindle with two speed ranges. The plc, besides controlling the 3 axes and the spindle, is in charge of lubricating the axes as well as turning the coolant on and off. Cnc configuration ...

  • Page 632: 17.

    ·632· installation manual cnc 8055 cnc 8055i 17. Plc programming exam p le s oft : v02.2 x defini ti on of symbol s (mne m o n ics) 17.1 definition of symbols (mnemonics) it is a possible to associate a symbol (name) to any plc resource. It may have up to 8 characters so long as the name does not co...

  • Page 633: 17.

    Installation manual cnc 8055 cnc 8055i plc programming exam p le 17. S oft : v02.2 x ·633· defini ti on of symbol s (mne m o n ics) used in: coolant treatment. Used in: spindle turning control. Used in: treatment of the spindle gear change. Used in: keyboard simulation. Def i-coolma i82 the operator...

  • Page 634: 17.

    ·634· installation manual cnc 8055 cnc 8055i 17. Plc programming exam p le s oft : v02.2 x first cycle module. 17.2 first cycle module. Cy1 ( ) = era o1 512 = era c1 256 = era t1 256 = era r1 256 = era m1 2000 ( ) = era m4000 4127 = era m4500 4563 = era m4700 4955 initializes all plc resources to lo...

  • Page 635: 17.

    Installation manual cnc 8055 cnc 8055i plc programming exam p le 17. S oft : v02.2 x ·635· ma in modu le. 17.3 main module. Prg rea ---- basic and necessary programming ---- ( ) = /stop permission to execute the part-program ( ) = /feedhol permission to move the axes ( ) = /xferinh permission to exe...

  • Page 636: 17.

    ·636· installation manual cnc 8055 cnc 8055i 17. Plc programming exam p le s oft : v02.2 x ma in modu le. ----- treatment of the machine reference (home) switches ----- i-ref0x = decel1 i-ref0y = decel2 i-ref0z = decel3 ----- message treatment ----- the plc allows displaying the corresponding plc me...

  • Page 637: 17.

    Installation manual cnc 8055 cnc 8055i plc programming exam p le 17. S oft : v02.2 x ·637· ma in modu le. This example sets the auxiliary marks so they can be analyzed later. Once analyzed, they must be reset so that the plc does not analyze them again on the next cycle (scan). Dfu mstrobe and cps m...

  • Page 638: 17.

    ·638· installation manual cnc 8055 cnc 8055i 17. Plc programming exam p le s oft : v02.2 x ma in modu le. ----- treatment of spindle gear change ----- the spindle in this example has two gears (high and low). To perform a gear change, proceed as follows: • deactivate the general cnc input auxend. • ...

  • Page 639: 17.

    Installation manual cnc 8055 cnc 8055i plc programming exam p le 17. S oft : v02.2 x ·639· ma in modu le. I-gear1 = gear1 i-gama2 = gear2 the corresponding cnc logic input (gear1, gear2) must be activated to confirm the gear change. ----- lubrication of the machine ways ----- in this example, the ma...

  • Page 640: 17.

    ·640· installation manual cnc 8055 cnc 8055i 17. Plc programming exam p le s oft : v02.2 x ma in modu le. ( ) = c n c r d ( m p l c 1 2 , r 3 1 , m 3 0 2 ) = c n c r d ( m p l c 1 3 , r 3 2 , m 3 0 2 ) = cncrd(mplc14,r33,m302) assigns to registers r31, r32 and r33 the values of plc parameters user12...

  • Page 641: 17.

    Installation manual cnc 8055 cnc 8055i plc programming exam p le 17. S oft : v02.2 x ·641· ma in modu le. Not t1 and not m-41 and not m-42 = auxend input auxend will remain low while: • the "treatment of the mstrobe, tstrobe, strobe signals" is in progress (timer t1 active) • a spindle gear change i...

  • Page 642: 17.

    ·642· installation manual cnc 8055 cnc 8055i 17. Plc programming exam p le s oft : v02.2 x ma in modu le. = mov enter keycode = set sendkey ...And the code for the "enter" key is sent out. M124 and enviok = res m124 = res enviok = set m125 if the previous key was sent out successfully (sentok), flag...

  • Page 643: Appendix

    Installation manual cnc 8055 cnc 8055i s oft : v02.2 x ·643· appendix a. Technical characteristics of the 8055icnc ............................................. 645 b. Central unit of the 8055 cnc .................................................................. 649 c. 11" lcd monitor.................

  • Page 645

    Installation manual cnc 8055 cnc 8055i a. S oft : v02.2 x ·645· techni ca l characteristics o f the 80 55icn c technical characteristics of the 8055icnc general characteristics 4 feedback inputs for the axes. 4 analog outputs to control the axes (±10 v). 1 feedback input for the spindle encoder. 1 a...

  • Page 646

    ·646· installation manual cnc 8055 cnc 8055i a. S oft : v02.2 x techni ca l characteristics o f the 80 55icn c plc memory: 135 kb. Programming in mnemonics. 1 millisecond time unit. 512 inputs. 512 outputs. 3999 user marks. 499 32-bit registers. 256 32-bit counters. 512 32-bit timers. 5v probe input...

  • Page 647

    Installation manual cnc 8055 cnc 8055i a. S oft : v02.2 x ·647· techni ca l characteristics o f the 80 55icn c protection degree central unit: ip54 for the front panel and ip2x for the rear panel. Accessible parts inside: ip1x. Operator panel: ip54. Battery 3.5 v lithium battery estimated life: 3 ye...

  • Page 648

    ·648· installation manual cnc 8055 cnc 8055i a. S oft : v02.2 x techni ca l characteristics o f the 80 55icn c.

  • Page 649

    Installation manual cnc 8055 cnc 8055i b. S oft : v02.2 x ·649· central un it of th e 8055 cn c central unit of the 8055 cnc general characteristics it has 8 feedback inputs up to 7 axes + spindle encoder or electronic handwheel. It has 8 analog inputs for supervision and control of external devices...

  • Page 650

    ·650· installation manual cnc 8055 cnc 8055i b. S oft : v02.2 x central un it of th e 8055 cn c plc memory: 135 kb. Programming in mnemonics. 1 millisecond time unit. 512 inputs. 512 outputs. 3999 user marks. 499 32-bit registers. 256 32-bit counters. 512 32-bit timers. – cpu – module 32-bit process...

  • Page 651

    Installation manual cnc 8055 cnc 8055i b. S oft : v02.2 x ·651· central un it of th e 8055 cn c maximum rated voltage +30 vdc. Minimum rated voltage +18 vdc. High threshold (logic level "1") v ih : from +18 v dc on. Low threshold (logic level "0") v il : under +5 vdc or not connected. Typical consum...

  • Page 652

    ·652· installation manual cnc 8055 cnc 8055i b. S oft : v02.2 x central un it of th e 8055 cn c.

  • Page 653

    Installation manual cnc 8055 cnc 8055i c. S oft : v02.2 x ·653· 11" lc d mon itor 11" lcd monitor monitor technology: color tft lcd. Diagonal display area dimension: 10,4”. Resolution: vga 3 x 640 x 480 pixels. Number of colors: 262144 colors (6 bit for each subpixel rgb). Backlit with 2 cold-cathod...

  • Page 654

    ·654· installation manual cnc 8055 cnc 8055i c. S oft : v02.2 x 11" lc d mon itor.

  • Page 655

    Installation manual cnc 8055 cnc 8055i d. S oft : v02.2 x ·655· pro be conn ecti on at the 8 055 i probe connection at the 8055i the cnc has two probe inputs (of 5vdc and 24vdc) at connector x3. Depending on the type of connection applied the general parameter "prbpulse" (p39) must be set, indicatin...

  • Page 656

    ·656· installation manual cnc 8055 cnc 8055i d. S oft : v02.2 x pro be conn ecti on at the 8 055 i.

  • Page 657

    Installation manual cnc 8055 cnc 8055i e. S oft : v02.2 x ·657· probe con nection at th e 8055 cn c probe connection at the 8055 cnc -vpp axes and –vpp sb axes– module the cnc has two probe inputs (of 5vdc and 24vdc) at connector x7 of the –vpp axes– module and the -vpp sb- module. Depending on the ...

  • Page 658

    ·658· installation manual cnc 8055 cnc 8055i e. S oft : v02.2 x probe con nection at th e 8055 cn c.

  • Page 659

    Installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x ·659· summary o f intern al cnc variab les. Summary of internal cnc variables. • the r symbol indicates that the variable can be read. • the w symbol indicates that the variable can be modified. Variables associated with tools. Tool related v...

  • Page 660

    ·660· installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x summary o f intern al cnc variab les. Variables associated with function g49 variables associated with the definition of function g49. Variables updated by the cnc once function g49 is executed. Variables associated with machine paramet...

  • Page 661

    Installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x ·661· summary o f intern al cnc variab les. Variables associated with function g94. Variables associated with function g94. Variables associated with function g94. Variables associated with feedrate override (%) coordinate related variables. ...

  • Page 662

    ·662· installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x summary o f intern al cnc variab les. Feedback related variables. Variables associated with the main spindle. Variables associated with spindle speed. Variables associated with constant cutting speed (lathe model). Variables associated ...

  • Page 663

    Installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x ·663· summary o f intern al cnc variab les. Variables associated with the second spindle. Variables associated with spindle speed. Variables associated with constant cutting speed (lathe model). Variables associated with the spindle override....

  • Page 664

    ·664· installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x summary o f intern al cnc variab les. Plc related variables. Variables associated with local and global parameters. Sercos variables. Software & hardware configuration variables. Variables associated with telediagnosis. Variable cnc plc...

  • Page 665

    Installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x ·665· summary o f intern al cnc variab les. Operating-mode related variables. Other variables. Variable cnc plc dnc ( section 13.17 ) opmode r r r operation mode. Opmoda r r r operating mode when working in the main channel. Opmodb r r r type...

  • Page 666

    ·666· installation manual cnc 8055 cnc 8055i f. S oft : v02.2 x summary o f intern al cnc variab les. Tangan r r r angular position with respect to the path (g45). Tpiout(x-c) r r r output of the pi of the tandem master axis in rpm. Dncsta - r - dnc transmission status. Timeg r r r remaining time to...

  • Page 667

    Installation manual cnc 8055 cnc 8055i g. S oft : v02.2 x ·667· summary of plc commands summary of plc commands plc resources the value stored in each register will be considered by the plc as an integer number with sign and it may be referred to in one of the following formats: directing instructio...

  • Page 668

    ·668· installation manual cnc 8055 cnc 8055i g. S oft : v02.2 x summary of plc commands simple consulting instructions flank detecting consulting instructions comparison consulting instructions operators assignment binary action instructions conditioned binary actions instructions i 1/512 inputs o 1...

  • Page 669

    Installation manual cnc 8055 cnc 8055i g. S oft : v02.2 x ·669· summary of plc commands sequence breaking action instructions arithmetic action instructions = jmp l 1/256 unconditional jump. = ret return or end of subroutine. = cal l 1/256 call to subroutine. = mov transfers the logic states of the ...

  • Page 670

    ·670· installation manual cnc 8055 cnc 8055i g. S oft : v02.2 x summary of plc commands logic action instructions specific action instructions = and logic and operation between register contents or between a number and a register content. = or logic or operation between register contents or between ...

  • Page 671

    Installation manual cnc 8055 cnc 8055i h. S oft : v02.2 x ·671· summa ry of plc inpu ts an d o u tputs summary of plc inputs and outputs general logic inputs. /emergen m5000 stops the axes and the spindle. Displays the error. /stop m5001 stops execution of the part program, maintaining spindle rotat...

  • Page 672

    ·672· installation manual cnc 8055 cnc 8055i h. S oft : v02.2 x summa ry of plc inpu ts an d o u tputs axis logic inputs. Actgaint m5063 indicates that the cnc assumes the 3rd set of gains. Skipcycl m5064 go to the next hole after drilling or mill type threading withdrawal. Retracyc m5065 it indicat...

  • Page 673

    Installation manual cnc 8055 cnc 8055i h. S oft : v02.2 x ·673· summa ry of plc inpu ts an d o u tputs spindle logic inputs. Logic inputs of the auxiliary spindle key inhibiting logic inputs. Logic inputs of the plc channel main second limit+s m5450 limit+s2 m5475 travel limit overrun. Stops the axe...

  • Page 674

    ·674· installation manual cnc 8055 cnc 8055i h. S oft : v02.2 x summa ry of plc inpu ts an d o u tputs general logic outputs. Cncready m5500 cnc without errors. Start m5501 the cycle start key of the front panel has been pressed. Fhout m5502 indicates that program execution has been interrupted. Res...

  • Page 675

    Installation manual cnc 8055 cnc 8055i h. S oft : v02.2 x ·675· summa ry of plc inpu ts an d o u tputs axis logic outputs. Spindle logic outputs. Dm08 m5540 the coolant output has been activated (m08). Dm09 m5555 the coolant output has been canceled (m09). Dm19 m5554 a block with spindle stop has be...

  • Page 676

    ·676· installation manual cnc 8055 cnc 8055i h. S oft : v02.2 x summa ry of plc inpu ts an d o u tputs logic outputs of the auxiliary spindle auxiliary m, s, t function transfer. Logic outputs of key status. Drstafas m5557 with sercos. They indicate servo drive status. Drstasas m5556 mbcd1 r550 auxi...

  • Page 677

    Installation manual cnc 8055 cnc 8055i i. S oft : v02.2 x ·677· 2 -d igit bcd code ou tp ut con v e rsion tabl e 2-digit bcd code output conversion table s programmed s bcd 0 00 1 20 2 26 3 29 4 32 5 34 6 35 7 36 8 38 9 39 10-11 40 12 41 13 42 14-15 43 16-17 44 18-19 45 20-22 46 23-24 47 25-27 48 28...

  • Page 678

    ·678· installation manual cnc 8055 cnc 8055i i. S oft : v02.2 x 2 -d igit bcd code ou tp ut con v e rsion tabl e.

  • Page 679

    Installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x ·679· key code key code alphanumeric keyboard and monitor (m-t models).

  • Page 680

    ·680· installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x key code alphanumeric operator panel (m-t models).

  • Page 681

    Installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x ·681· key code mc operator panel.

  • Page 682

    ·682· installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x key code.

  • Page 683

    Installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x ·683· key code tc operator panel.

  • Page 684

    ·684· installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x key code.

  • Page 685

    Installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x ·685· key code mco/tco operator panel.

  • Page 686

    ·686· installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x key code alphanumeric keyboard.

  • Page 687

    Installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x ·687· key code 11" lcd monitor.

  • Page 688

    ·688· installation manual cnc 8055 cnc 8055i j. S oft : v02.2 x key code.

  • Page 689

    Installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x ·689· lo gic outpu ts of ke y status logic outputs of key status alphanumeric keyboard and monitor (m-t models).

  • Page 690

    ·690· installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x lo gic outpu ts of ke y status alphanumeric operator panel (m-t models).

  • Page 691

    Installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x ·691· lo gic outpu ts of ke y status mc operator panel.

  • Page 692

    ·692· installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x lo gic outpu ts of ke y status.

  • Page 693

    Installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x ·693· lo gic outpu ts of ke y status tc operator panel.

  • Page 694

    ·694· installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x lo gic outpu ts of ke y status.

  • Page 695

    Installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x ·695· lo gic outpu ts of ke y status mco/tco operator panel.

  • Page 696

    ·696· installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x lo gic outpu ts of ke y status alphanumeric keyboard.

  • Page 697

    Installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x ·697· lo gic outpu ts of ke y status 11" lcd monitor b26 r563 b30 r563 b28 r563 b27 r563 b29 r563 b24 r563 b25 r563.

  • Page 698

    ·698· installation manual cnc 8055 cnc 8055i k. S oft : v02.2 x lo gic outpu ts of ke y status.

  • Page 699

    Installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x ·699· key i nhib iting cod e s key inhibiting codes alphanumeric keyboard and monitor (m-t models).

  • Page 700

    ·700· installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x key i nhib iting cod e s alphanumeric operator panel (m-t models).

  • Page 701

    Installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x ·701· key i nhib iting cod e s mc operator panel.

  • Page 702

    ·702· installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x key i nhib iting cod e s.

  • Page 703

    Installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x ·703· key i nhib iting cod e s tc operator panel.

  • Page 704

    ·704· installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x key i nhib iting cod e s.

  • Page 705

    Installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x ·705· key i nhib iting cod e s mco/tco operator panel.

  • Page 706

    ·706· installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x key i nhib iting cod e s alphanumeric keyboard.

  • Page 707

    Installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x ·707· key i nhib iting cod e s 11" lcd monitor.

  • Page 708

    ·708· installation manual cnc 8055 cnc 8055i l. S oft : v02.2 x key i nhib iting cod e s.

  • Page 709

    Installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x ·709· machin e parameter setti ng chart machine parameter setting chart general machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p...

  • Page 710

    ·710· installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x machin e parameter setti ng chart _______ axis machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p158 p159 ...

  • Page 711

    Installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x ·711· machin e parameter setti ng chart _______ axis machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p158 p159 ...

  • Page 712

    ·712· installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x machin e parameter setti ng chart _______ axis machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p158 p159 ...

  • Page 713

    Installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x ·713· machin e parameter setti ng chart _______ axis machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p158 p159 ...

  • Page 714

    ·714· installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x machin e parameter setti ng chart _______ axis machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p158 p159 ...

  • Page 715

    Installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x ·715· machin e parameter setti ng chart _______ axis machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p158 p159 ...

  • Page 716

    ·716· installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x machin e parameter setti ng chart _______ axis machine parameters p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p158 p159 ...

  • Page 717

    Installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x ·717· machin e parameter setti ng chart machine parameters for the main spindle p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p1...

  • Page 718

    ·718· installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x machin e parameter setti ng chart machine parameters for the second spindle p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 ...

  • Page 719

    Installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x ·719· machin e parameter setti ng chart machine parameters for auxiliary spindle p0 p1 p50 p51 p100 p101 p150 p151 p2 p3 p52 p53 p102 p103 p152 p153 p4 p5 p54 p55 p104 p105 p154 p155 p6 p7 p56 p57 p106 p107 p156 p157 p8 p9 p58 p59 p108 p109 p...

  • Page 720

    ·720· installation manual cnc 8055 cnc 8055i m. S oft : v02.2 x machin e parameter setti ng chart machine parameters for serial line ethernet machine parameters plc machine parameters p0 p1 p8 p9 p16 p17 p24 p25 p2 p3 p10 p11 p18 p19 p26 p27 p4 p5 p12 p13 p20 p21 p28 p29 p6 p7 p14 p15 p22 p23 p30 p3...

  • Page 721

    Installation manual cnc 8055 cnc 8055i n. S oft : v02.2 x ·721· m fu ncti ons setti ng chart m functions setting chart m function associated subroutine setting bits 7 6 5 4 3 2 1 0 m m s s m m s s m m s s m m s s m m s s m m s s m m s s m m s s m m s s m function associated subroutine setting bits 7...

  • Page 722

    ·722· installation manual cnc 8055 cnc 8055i n. S oft : v02.2 x m fu ncti ons setti ng chart.

  • Page 723

    Installation manual cnc 8055 cnc 8055i o. S oft : v02.2 x ·723· le adscrew error compen sation tabl e leadscrew error compensation table axis _______ point position error error (-) p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e axis ______...

  • Page 724

    ·724· installation manual cnc 8055 cnc 8055i o. S oft : v02.2 x le adscrew error compen sation tabl e axis _______ point position error error (-) p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e p p e e e e axis _______ point position error error (-) p ...

  • Page 725

    Installation manual cnc 8055 cnc 8055i p. S oft : v02.2 x ·725· cro s s compe n sation tabl es cross compensation tables moving axis _____ movaxis (p32) point position error p p e e p p e e p p e e p p e e p p e e p p e e p p e e p p e e p p e e axis to be compensated _____ compaxis (p33) point posi...

  • Page 726

    ·726· installation manual cnc 8055 cnc 8055i p. S oft : v02.2 x cro s s compe n sation tabl es moving axis _____ movaxis (p58) point position error p p e e p p e e p p e e p p e e p p e e p p e e p p e e p p e e p p e e axis to be compensated _____ compaxis (p59) point position error p p e e p p e e...

  • Page 727

    Installation manual cnc 8055 cnc 8055i q. S oft : v02.2 x ·727· mai n te nan ce maintenance cleaning the accumulated dirt inside the unit may act as a screen preventing the proper dissipation of the heat generated by the internal circuitry which could result in a harmful overheating of the cnc and, ...

  • Page 728

    ·728· installation manual cnc 8055 cnc 8055i q. S oft : v02.2 x mai n te nan ce.

  • Page 729

    Installation manual cnc 8055 cnc 8055i q. S oft : v02.2 x ·729·.

  • Page 730

    ·730· installation manual cnc 8055 cnc 8055i q. S oft : v02.2 x.

  • Page 732

    Fagor automation s. Coop. Bº san andrés, 19 - apdo. 144 e-20500 arrasate-mondragón, spain tel: +34 943 719 200 +34 943 039 800 fax: +34 943 791 712 e-mail: info@fagorautomation.Es www.Fagorautomation.Com fagor automation.