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Fairbanks FB2550 DAT SERIES Service manual

Other manuals for FB2550 DAT SERIES: Operator's manual
Manual is about: Driver Access Terminal; In/Out Application; Network Application

Summary of FB2550 DAT SERIES

  • Page 1

     2017 by fairbanks scales, inc. 51302 all rights reserved revision 6 06/2017 fb2550 dat series d river a ccess t erminal in/out application network application service manual.

  • Page 2

    06/2017 2 51302 rev. 6 amendment record fb2550 dat series d river a ccess t erminal service manual – 51302 manufactured by fairbanks scales inc. 821 locust kansas city, missouri 64106 created 02/2013 revision 1 02/2013 released document. Revision 2 01/2014 ? Revision 3 10/2015 numerous programming u...

  • Page 3

    06/2017 3 51302 rev. 6 disclaimer every effort has been made to provide complete and accurate information in this manual. However, although this manual may include a specifically identified warranty notice for the product, fairbanks scales makes no representations or warranties with respect to the c...

  • Page 4

    06/2017 4 51302 rev. 6 table of contents section 1: general information ................................................................. 10 1.1. Introduction .......................................................................................................... 10 1.1.1. Fb2550 dat standard feat...

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    Table of contents 06/2017 5 51302 rev. 6 5.5.3. Entry sequence prompts ................................................................................................ 43 5.5.4. Vehicle image type ..........................................................................................................

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    Table of contents 06/2017 6 51302 rev. 6 9.1. Installing a printer .............................................................................................. 106 9.1.1. Tm-u220 tape printer settings .................................................................................... 106 9.1.2. E...

  • Page 7

    Table of contents 06/2017 7 51302 rev. 6 section 11: network application configurations ............................ 188 11.1. Introduction ........................................................................................................ 188 11.1.1. Standard network setup .......................

  • Page 8

    Table of contents 06/2017 8 51302 rev. 6 15.1. Database maintenance ...................................................................................... 239 15.1.1. Database backup .......................................................................................................... 239 15.1.2...

  • Page 9

    06/2017 9 51302 rev. 6 additional documentation this is a supplemental manual detailing the specific features of the fb2550 dat instrument. Listed below are the other accompanying service manuals. Fb2550 in/out service manual, 51253*. Load cell to interface connections service manual, 51326 . Smart ...

  • Page 10

    06/2017 10 51302 rev. 6 section 1: general information 1.1. Introduction the fb2550 dat (d river a ccess t erminal) is equipped with the following standard product features.  fully-automated system, eliminating the need for an on-site operator. The driver stays in his vehicle to weigh.  a seven in...

  • Page 11

    Section 1: general information 06/2017 11 51302 rev. 6 1.1.1. Fb2550 dat standard features  7” color touchscreen operations  integrated web server  programmable f-key prompts  sql database  stainless steel construction  built-in reporting functions  multiple/ expandable serial ports  etherne...

  • Page 12

    Section 1: general information 06/2017 12 51302 rev. 6 1.2. Scale components.

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    Section 1: general information 06/2017 13 51302 rev. 6 1.3. Typical dat layout this drawing shows the external component positions of a typical dat layout, used as an example only..

  • Page 14

    Section 1: general information 06/2017 14 51302 rev. 6 1.4. Specifications enclosure nema 4 stainless steel bios award ™ software memory 1 gb ram data storage 2 gb removable micro sd card operating system windows xp professional embedded, 8 gb flash module temperature operating range storage range 1...

  • Page 15

    Section 1: general information 06/2017 15 51302 rev. 6 1.5. What is intalogix technology? Intalogix ® technology is a unique method of individual load cell communication, providing outstanding resolution, performance and diagnostic capabilities. It is the most advanced technology available for the p...

  • Page 16

    06/2017 16 51302 rev. 6 section 2: company service information 2.1. General service policy prior to installation, always verify that the equipment satisfies the customer's requirements as supplied, and as described in this manual.  if the equipment cannot satisfy the application and the application...

  • Page 17: Please Call Your Local

    Section 2: company service information 06/2017 17 51302 rev. 6 2.1.1. Pre-installation checkout the following points should be checked and discussed with the area sales manager and/or customer, if necessary, before the technician goes to the site and installs theequipment. Check the customer's appli...

  • Page 18: 2.1.2.  Unpacking

    Section 2: company service information 06/2017 18 51302 rev. 6 2.1.2. Unpacking follow these guidelines when unpacking all equipment.  check in all components and accessories according to the customer's order.  remove all components from their packing material, checking against the invoice that th...

  • Page 19: Please Call Your Local

    Section 2: company service information 06/2017 19 51302 rev. 6 2.2. Users’ responsibilities  all electronic and mechanical calibrations and/or adjustments required for making this equipment perform to accuracy and operational specifications should be performed by trained service personnel.  absolu...

  • Page 20

    06/2017 20 51302 rev. 6 section 3: instrument hardware 3.1. Important installation documents listed below are the scale hardware interfaces, along with the service manual numbers that describe their installations. Load cell to interface connections, service manual 51326 . Smart sectional controller ...

  • Page 21

    Section 3: instrument hardware 06/2017 21 51302 rev. 6 3.2. Interface installation overview these steps outline the standard installation for the fb2550 dat instrument. 1. Install and wire all elements of the scale system. 2. Start the instrument, ensuring all cells are found. 3. Program the operati...

  • Page 22

    Section 3: instrument hardware 06/2017 22 51302 rev. 6 3.3. Fb2550 dat components gently pull out the component tray, being careful to keep all the cables attached. Each fb2550 dat consists of six (6) primary hardware components. A power supply f multi-function board b expansion board g usb external...

  • Page 23

    Section 3: instrument hardware 06/2017 23 51302 rev. 6 k l m n o 3.3. Fb2550 dat components, continued these components are located on the back wall of the fb2550 dat. K accessory 789 ( 23143 ) l heater w/ three foot (3’) cord ( 30023 ), optional these components are located on the inside of the ins...

  • Page 24

    Section 3: instrument hardware 06/2017 24 51302 rev. 6 3.3.1. Single board computer the sbc (single board computer) is the main instrument and graphical interface controller. The weighing application resides on the sbc.  communication between the sbc and the expansion modules are routed through the...

  • Page 25: 3.3.3.  Expansion Board

    Section 3: instrument hardware 06/2017 25 51302 rev. 6 3.3.3. Expansion board the expansion board provides power and data communication lines to any expansion module supported by the fb2550 dat.  each expansion board contains slots for four (4) modules.  a maximum of two (2) expansion boards can b...

  • Page 26

    Section 3: instrument hardware 06/2017 26 51302 rev. 6 3.3.4. Expansion modules, continued two sic types the fb2550 dat uses either intalogix ® technology or an analog sic. Intalogix ® technology  uses s mart s ectional c ontrollers ( sscs )  uses d igital/ a nalog s mart s ectional c ontrollers (...

  • Page 27

    Section 3: instrument hardware 06/2017 27 51302 rev. 6 3.3.5. Intalogix interface components, continued an intalogix ® power supply communications board is designed specifically for the fb2550 dat instrument. – the intalogix ® sic plugs in to the expansion board. – it provides scale power and commun...

  • Page 28

    Section 3: instrument hardware 06/2017 28 51302 rev. 6 3.3.6. Internal analog card only one (1) internal analog card ( 31079 ) is installed per instrument. – each unit supports up to eight (8) 350 ohm load cells , or up to sixteen (16) 700/1000 ohm load cells. The sense lead connections are fully su...

  • Page 29: 3.3.7.  Power Supply Unit

    Section 3: instrument hardware 06/2017 29 51302 rev. 6 3.3.7. Power supply unit a recent update for wiring the power supply unit is noted in the charts below. Current power supply wiring (as of 8/13). Previous power supply wiring (as of 8/13). 1 l (117vac) 2 n ( 3 gnd 4 com 5 v2 (+12) 6 com 7 v1 (+5...

  • Page 30

    06/2017 30 51302 rev. 6 section 4: security, logins and passwords 4.1 levels of security the following describes all the security levels for accessing the fb2550 dat programs. 1. Standard user or weights & measures official access – no password is required with limited programming access. – first le...

  • Page 31: 4.1.1.  Master Passwords

    Section 4: security, passwords, and login 06/2017 31 51302 rev. 6 4.2. Login follow these steps to login . 1. While in the weigh screen, press alt + home on the external keyboard to open the configuration home page. 2. Select login. 3. Enter the write customer or service password. 4. Press the login...

  • Page 32

    Section 4: security, passwords, and login 06/2017 32 51302 rev. 6 4.3. Reports login the reports login is used for programming and printing reports from a remote location only. 1. Login remotely. 2. While in the weigh screen, press alt + home on the external keyboard to open the configuration home p...

  • Page 33

    Section 4: security, passwords, and login 06/2017 33 51302 rev. 6 4.4. Changing passwords noted below are suggestions for setting the first-time-use passwords.  passwords should be changed right after installation, and then stored in a safe place.  password characters are case-sensitive.  wheneve...

  • Page 34

    Section 4: security, passwords, and login 06/2017 34 51302 rev. 6 4.3.2. Write remote customer password the remote customer password (a.K.A. Remove write customer password) must be programmed on the instrument before it can be accessed with a web browser. The write customer can then program the fb25...

  • Page 35

    Section 4: security, passwords, and login 06/2017 35 51302 rev. 6 4.3.3. Change service password important note: changing the service password can only be performed on- site, at the instrument. Follow these steps to change the service password . 1. While in the weigh screen, press alt + home on the ...

  • Page 36

    Section 4: security, passwords, and login 06/2017 36 51302 rev. 6 4.3.4. Change remote service password this option changes the remote service password , allowing full-access rights to the service menu and all the lesser menus when the service technician is programming from a remote location. – the ...

  • Page 37

    06/2017 37 51302 rev. 6 section 5: programming 5.1. Introduction while in the weigh screen, press the alt + home buttons on the external keyboard to access the configuration home window. Important note: an external keyboard accessory ( 31036 or 25498 ) is necessary for inputting tares, editing custo...

  • Page 38: Key

    Section 5: programming 06/2017 38 51302 rev. 6 5.2. Shortcut keys noted below are the shortcut programming keys with their functions. Use the external keyboard to access these specialized windows.  the weigh screen must first be displayed before any will open. Keys function(s) alt + home opens the ...

  • Page 39

    Section 5: programming 06/2017 39 51302 rev. 6 5.3. Expansion card setup follow these steps to set up an expansion card. From the weigh screen: 1. While in the weigh screen, press alt + home on the external keyboard. 2. Press login , then enter the service password. 3. Press the enter button. 4. Pre...

  • Page 40

    Section 5: programming 06/2017 40 51302 rev. 6 5.4. Sic card setup the sic (scale interface card – 30002 ) receives the rs-485 serial communication from the scale input source. Follow these steps to program the sic card. 1. Install the sic module and reboot the instrument. 2. While in the weigh scre...

  • Page 41

    Section 5: programming 06/2017 41 51302 rev. 6 5.5. Customized instrument configurations configure fb2550 dat instrument with the following menu functions.  programmable legends  vehicle images  entry sequence prompts  programmable prompts  threshold weights  blind counter 5.5.1. Programmable ...

  • Page 42

    Section 5: programming 06/2017 42 51302 rev. 6 5.5.2. Programmable prompts follow these steps to customize the programmable prompts. – there are ten (10) prompts available. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login . 3. Enter the write customer password...

  • Page 43

    Section 5: programming 06/2017 43 51302 rev. 6 5.5.3. Entry sequence prompts the sequence prompts menu enables the built-in customer and product prompts for a combination of the inbound, outbound, or gtn operation sequences the loop id gtn and tare gtn prompts are also customized, enabled or disable...

  • Page 44

    Section 5: programming 06/2017 44 51302 rev. 6 5.5.4. Vehicle image type follow these steps to customize the fb2550 dat truck image. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login , then enter the write customer password or service password. 3. Press the log...

  • Page 45: 5.5.5.  Threshold Weights

    Section 5: programming 06/2017 45 51302 rev. 6 5.5.5. Threshold weights 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login , then enter the write customer password or service password. 3. Press the login button. 4. Open the configuration menu . 5. Press page for...

  • Page 46: 5.5.6.  On Scale Alarm

    Section 5: programming 06/2017 46 51302 rev. 6 5.5.6. On scale alarm the on scale alarm gives an audio and visual alert whenever the threshold weight goes outside of the established tolerance. Follow these steps to set the parameters of the on scale alarm. 1. In the threshold menu, press the on scal...

  • Page 47: 5.5.7.  Blind Counter

    Section 5: programming 06/2017 47 51302 rev. 6 5.5.7. Blind counter 1. While in the weigh screen, press alt + home on the external keyboard.. 2. Select login . 3. Enter the write customer password or service password. 4. Press the enter button. 5. Open the configuration menu . 6. Select blind counte...

  • Page 48

    Section 5: programming 06/2017 48 51302 rev. 6 5.5.7. Blind counter, continued 8. Click the record mode button to select how the data is stored, if at all. – all scale activity records all the weighments. – no data stored/ticket printed enters all weighment information to the ticket, and not stored....

  • Page 49

    Section 5: programming 06/2017 49 51302 rev. 6 5.6. Driver assist setup follow these steps to program the dat setup. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login , then enter the service password. 3. Press enter . 4. Open the service menu . 5. Press the sp...

  • Page 50: 5.6.1.  Auto In/out

    Section 5: programming 06/2017 50 51302 rev. 6 5.6. Driver assist setup, continued 10. Enter an inbound message, which displays on the indicator screen. – “enter name & truck id”, for example. 11. Enter an outbound message 1, which displays on the indicator screen. – “take ticket & exit scale”, for ...

  • Page 51

    06/2017 51 51302 rev. 6 section 6: service menu the service menu programs the technical parameters of the system, such as passwords, scale capacity, span, and load cell data. The service menu programs the following functions of the instrument.  change service password  change remote service passwo...

  • Page 52: 6.1.1.  Operating Mode

    Section 6: service menu 06/2017 52 51302 rev. 6 6.1.1. Operating mode inbound / outbound mode weighs an inbound vehicle, either full or empty. After processing, the same outbound vehicle weighs again, full or empty. A ticket prints these two weights. Basic gtn mode calculates weight in one of two wa...

  • Page 53

    Section 6: service menu 06/2017 53 51302 rev. 6 6.1.1. Operating mode, continued number of scales selection is a value which may be set to one (1) scale. Dual units enable two scales to be used for one instrument.  when enabled, both the primary and secondary units print on the scale ticket. – the ...

  • Page 54: 6.1.2.  Display Rate

    Section 6: service menu 06/2017 54 51302 rev. 6 6.1.2. Display rate this setting programs the update rate of the display. 1. Enter a value between 0.2 to 10 seconds in 0.1 intervals in the display rate field . Default = 0.8. Note: do not set this value to 0.1 seconds. Always update is used for high ...

  • Page 55: 6.1.3.  Zero Mode

    Section 6: service menu 06/2017 55 51302 rev. 6 6.1.3. Zero mode zero mode menu programs the functionality of the zero operation.  sets the percentage range limits which the scale system can be zero-ed.  refer to the local weights & measurement (w & m) regulations for the proper setting of legal-f...

  • Page 56: 6.2.1.  Cell Outputs

    Section 6: service menu 06/2017 56 51302 rev. 6 6.2. Service scales follow these steps in servicing the scale. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the service password. 3. Press the login button. 4. Open the service menu , then select ...

  • Page 57

    Section 6: service menu 06/2017 57 51302 rev. 6 6.4. Scale options scale options menu tests the float switch. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the service password. 3. Press the login button. 4. Open the service menu. 5. Press the c...

  • Page 58: 6.5.1.  Peak Weights

    Section 6: service menu 06/2017 58 51302 rev. 6 6.5. Special functions follow these steps to program the special functions options. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login. 3. Enter the service password. 4. Press the login button. 5. Open the service ...

  • Page 59: 6.5.3.  Reset Cell Errors

    Section 6: service menu 06/2017 59 51302 rev. 6 6.5.3. Reset cell errors allows service personnel to reset a load cell error condition(s). – error flags appear in the cell output menu under the error column. – this will remove all asterisks under cell output (*). 6.5.4. Edit timeouts controls the am...

  • Page 60: 6.5.6.  System Settings

    Section 6: service menu 06/2017 60 51302 rev. 6 6.5.6. System settings sets up site location information for email servers and recipients, error conditions, and notifications. These notifications are for receiving transaction data, daily reports, and backup files. Location information menu inputs pe...

  • Page 61

    Section 6: service menu 06/2017 61 51302 rev. 6 6.5.6. System settings, continued multicast settings multicast delivers weight data or a message to a group of destination fb2550 instruments simultaneously in a single transmission from the scale platform. When companies do not have a knowledgeable it...

  • Page 62

    Section 6: service menu 06/2017 62 51302 rev. 6 6.5.6. System settings, continued edit mail servers completing this generates emails to the appropriate recipients if an issue occurs on the fb2550 dat. – configures up to five (5) email servers. 2. Press the new button to generate a server address. 3....

  • Page 63

    Section 6: service menu 06/2017 63 51302 rev. 6 6.5.6. System settings, continued edit notifications notifications are created to alert up to five (5) recipients about any issues with the fb2550.  these notifications can be configured to occur daily, include backup files, and type of file format. ...

  • Page 64: 6.5.7.  Edit Errors

    Section 6: service menu 06/2017 64 51302 rev. 6 6.5.7. Edit errors the edit errors menu has multiple pages of error code listings. – each error code may be sent to multiple recipients who need notification of the particular problem. – codes such as the scale was calibrated, scale behind zero, blind ...

  • Page 65

    Section 6: service menu 06/2017 65 51302 rev. 6 6.5.7. Edit errors, continued 13. Select any recipient 1 thru 5 . – this emails them whenever error messages occur. 14. Press page forward. 15. Select yes or no for the enabled notification function. 16. Select yes or no for the filters notification fu...

  • Page 66

    Section 6: service menu 06/2017 66 51302 rev. 6 6.5.7. Edit errors, continued.

  • Page 67

    Section 6: service menu 06/2017 67 51302 rev. 6 6.5.7. Edit errors, continued.

  • Page 68

    Section 6: service menu 06/2017 68 51302 rev. 6 6.5.7. Edit errors, continued edit scc edit scc ( s cale c alibration c hange) is one of the specialized edit error types. Follow these steps to format the edit scc. 20. Enter the description [of the errors]. 21. Select any recipient 1 thru 5 . – this ...

  • Page 69: 6.5.8.  Scale Behind Zero

    Section 6: service menu 06/2017 69 51302 rev. 6 6.5.8. Scale behind zero this option sets an alert or sends a message when the scale registers below the zero weight amount. Low range is the minimum amount below zero (0) that the scale can register before sending an alarm. High range is the maximum a...

  • Page 70: 6.6.1.  Calibration Log

    Section 6: service menu 06/2017 70 51302 rev. 6 6.6. Log files log files are used to repair the instrument software problems by restoring current settings with previously used ones. – this is typically used when problems with the instrument are severe. – completed by trained service technician. 6.6....

  • Page 71

    Section 6: service menu 06/2017 71 51302 rev. 6 6.6.1. Calibration log, continued these pages display the parameters of previously working instrument settings. – this is especially useful in troubleshooting problems, and in restoring the instrument’s software manageablility. Page forward through eac...

  • Page 72: 6.6.2.  Configuration Log

    Section 6: service menu 06/2017 72 51302 rev. 6 6.6.2. Configuration log lists the individual dates and settings for each time the instrument was configured. 1. In the special functions menu, select the configuration log option. 2. Select one of the log files . – calibration log. – configuration log...

  • Page 73: 6.6.3.  Error Log

    Section 6: service menu 06/2017 73 51302 rev. 6 6.6.3. Error log 1. Select the error log option. 2. Select either sorted by error code or sorted by time . – this arranges the view of these according to the selection. 3. Page forward through each window, as needed. Export (copy) error log – doing thi...

  • Page 74

    Section 6: service menu 06/2017 74 51302 rev. 6 6.6.3. Error log, continued email error log the error logs can be emailed to preconfigured accounts. Like with saving these files, they can be sent in three basic formats.  pdf file  csv test file  html file  pressing the continue button in the emp...

  • Page 75: A T T E N T I O N

    06/2017 75 51302 rev. 6 section 7: calibration 7.1. Recommended calibration procedure noted below are the standard steps to calibrating a scale. A. Configuring the calibration data b. Setting up the cell sensitivity options c. Calibrating the scale d. Adjusting the trim cell/section/ scale parameter...

  • Page 76

    Section 7: calibration 06/2017 76 51302 rev. 6 7.1.1. Calibration data, continued 8. Select calibration . 9. Open the calibration data menu. 10. Select either the first cell id or last cell id data entry fields. 11. Select the appropriate load cell number from the displayed list. 12. Open the divisi...

  • Page 77

    Section 7: calibration 06/2017 77 51302 rev. 6 7.1.1.. Calibration data, continued 16. Open the auto zero tracking option. – a list with number of divisions appears. 17. Select the appropriate division number for zero tracking from the list. – refer to your local w&m regulations for the proper setti...

  • Page 78: 7.1.2

    Section 7: calibration 06/2017 78 51302 rev. 6 7.1.2 cell sensitivity follow these steps to set the cell sensitivity. 1. Select service menu . 2. Select service scales. 3. Select scale id 1 for the scale to be calibrated from the list. 4. Select calibration. 5. Select cell sensitivity ..

  • Page 79

    Section 7: calibration 06/2017 79 51302 rev. 6 7.1.2. Cell sensitivity, continued 6. Select a cell . 7. Verify the cell type , sensitivity, resistance , and ghost settings are programmed to the proper values for each load cell within the scale system. 8. Select apply to all for changing the other ce...

  • Page 80: 7.1.3.  Calibrate

    Section 7: calibration 06/2017 80 51302 rev. 6 7.1.3. Calibrate follow these steps to calibrate. 1. Press calibrate. 2. Unload the scale, then press the calibrate button on the touch screen display. – return to the previous step and repeat the process until all cell programming is correct. 3. Press ...

  • Page 81

    Section 7: calibration 06/2017 81 51302 rev. 6 7.1.4. Trimming the cell/section/scale after performing the recommended calibration procedure, if the weight value needs adjusting, follow these steps to trim the scale to complete calibration process. 1. While in the weigh screen, press alt + home on t...

  • Page 82

    Section 7: calibration 06/2017 82 51302 rev. 6 7.1.4. Trimming the cell/section/scale, continued 8. Select trim (cell/section/ scale). 9. Select one of the three (3) following options. A. Configure with existing reference to maintain the current zero reference. B. Set zero ref re-establishes a zero ...

  • Page 83

    Section 7: calibration 06/2017 83 51302 rev. 6 7.1.4. Trimming the cell/section/scale, continued 12. Place the test weight in the appropriate location on the platform based upon the method selected. The scale: x indicates which scale has been accessed and cell group: x-y indicates the cells which wi...

  • Page 84: 7.1.5.  Span Corners

    Section 7: calibration 06/2017 84 51302 rev. 6 7.1.5. Span corners span corners calibrates individual load cells within the system. 1. Enter the calibration test weight . – the instrument will prompt the service personnel when the weight is applied and removed. 2. Press the start span button and the...

  • Page 85

    Section 7: calibration 06/2017 85 51302 rev. 6 7.1.6. Calibration report follow these steps to print calibration report. – this report will consist of all ticket formats, instrument configuration, and calibration data factors. – the other listed reports may be printed from this menu or from the conf...

  • Page 86

    Section 7: calibration 06/2017 86 51302 rev. 6 7.1.6. Calibration report, continued (p) = item is p rinted in a ticket format (as listed in report example above).  select back: configuration menu to returned to the configuration menu, and not the calibration menu. Calibration report sample page 1 c...

  • Page 87

    Section 7: calibration 06/2017 87 51302 rev. 6 7.2. Cell error settings the following points apply to all the cell error settings .  a value of zero (0) disables any of the following options. Cell tolerance % is when a load cell’s zero reference has deviated from the span value by the entered perce...

  • Page 88

    Section 7: calibration 06/2017 88 51302 rev. 6 7.2. Cell error settings, continued cell motion updates monitors weight for the entered number of updates, and noting whether the current weights vary from initial weights by the value from cell motion weight setting. – this setting is used in conjuncti...

  • Page 89

    Section 7: calibration 06/2017 89 51302 rev. 6 7.3. Touch screen calibration follow these steps to calibrate the touch screen. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Press login. 3. Enter the service password. 4. Press the login button. 5. Select service menu , t...

  • Page 90

    Section 7: calibration 06/2017 90 51302 rev. 6 7.3. Touch screen calibration, continued the first screen displays a grid to test the current touch-point positions. 7. Touch this screen in different places to verify the correct placement of contact points. – these contact points are shown by a cross-...

  • Page 91

    Section 7: calibration 06/2017 91 51302 rev. 6 the image above shows the jp1 pins not shorted by the jumper, allowing full calibration functions. 7.4. Internal calibration lockout jumper some regional and state regulatory agencies, like the new jersey office of weights and measures, require that eac...

  • Page 92

    06/2017 92 51302 rev. 6 section 8: expansion cards 8.1. Introduction the expansion cards menu displays all expansion card slots and whether or not they are occupied. – opening an occupied card slot will access a menu to program the baud rate, number of scales and update rate. 1. While in the weigh s...

  • Page 93

    Section 8: expansion cards 06/2017 93 51302 rev. 6 8.3. Relay card the relay card ( 30920 ) is intended to only be used with the fairbanks relay boxes and the acc 777 traffic light. – the maximum number of installed relay cards is seven (7). Components using the relay card a. Acc 777 led traffic lig...

  • Page 94: 29001

    Section 8: expansion cards 06/2017 94 51302 rev. 6 8.3.1. Acc 777 led traffic light ( 29001 ) wire the acc 777 led traffic light according to the chart shown at the right. – the maximum number of installed acc 777 is two (2). – acc 777 ( 29700 ) is a sub-assembly component within the traffic light (...

  • Page 95: 16163

    Section 8: expansion cards 06/2017 95 51302 rev. 6 8.3.2. Acc 2018 traffic light relay box ( 16163 ), continued relay card connections tb1 color from relay card to acc 2018 #1 from relay card to acc 2018 #2 green pin 1 (gnd) pin 11 (gnd) red pin 2 (+5vdc) pin 12 (+5 vdc) black pin 3 (out2a) pin 13 (...

  • Page 96: 16163

    Section 8: expansion cards 06/2017 96 51302 rev. 6 8.3.2. Acc 2018 traffic light relay box ( 16163 ), continued testing 1. From the weigh screen, press control+ shift+ s keys simultaneously on the external keyboard. – an expansion board inventory with their locations displays, showing all installed....

  • Page 97: 16163

    Section 8: expansion cards 06/2017 97 51302 rev. 6 8.3.2. Acc 2018 traffic light relay box ( 16163 ), continued testing, continued the leds on the relay board will illuminate to indicate which solid state relay is active..

  • Page 98: 16163

    Section 8: expansion cards 06/2017 98 51302 rev. 6 8.3.2. Acc 2018 traffic light relay box ( 16163 ), continued programming programming the correct interface hardware. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login , then enter the service password. 3. Press...

  • Page 99: 8.3.3.  Relay Box (

    Section 8: expansion cards 06/2017 99 51302 rev. 6 8.3.3. Relay box ( acc 2019 ) and relay box ( acc 703 ) the acc 2019 relay box and acc 703 relay box are wired identically. The fb2550 dat can control up to two (2) traffic lights [two (2) per scale] when a relay card ( 30920 ) is interfaced to acc ...

  • Page 100: 8.3.3.  Relay Box (

    Section 8: expansion cards 06/2017 100 51302 rev. 6 8.3.3. Relay box ( acc 2019 ) and relay box ( acc 703 ), continued wire color 1 st acc 703/ 2019 – lights 1- 2-3-4 2 nd acc 703/ 2019 – lights 5- 6-7-8 black pin 1 (gnd) pin 11 (gnd) brown pin 2 (+5vdc) pin 12 (+5 vdc) red pin 3 (out1a) pin 13 (out...

  • Page 101: 8.3.3.  Relay Box (

    Section 8: expansion cards 06/2017 101 51302 rev. 6 8.3.3. Relay box ( acc 2019 ) and relay box ( acc 703 ), continued testing 1. With the fb2550 dat at the weigh screen, use the external keyboard and press the control+ shift+ s keys simultaneously. – an expansion board inventory with their location...

  • Page 102: 8.3.3.  Relay Box (

    Section 8: expansion cards 06/2017 102 51302 rev. 6 8.3.3. Relay box ( acc 2019 ) and relay box ( acc 703 ), continued testing, continued relays 1, 2, 3 , and 4 will operate in the first acc 703/2019 relay box. Relays 5, 6, 7, and 8 will operate in the second acc 703/2019 relay box. – each relay num...

  • Page 103

    Section 8: expansion cards 06/2017 103 51302 rev. 6 8.4. Sic card: slot x 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login . 3. Enter the write customer or service password. 4. Press the login button. 5. Open the configuration menu . 6. Page forward once. 7. O...

  • Page 104

    Section 8: expansion cards 06/2017 104 51302 rev. 6 8.5. 4-20ma expansion card: slot x the active 4-20ma expansion card accessory is a 16 bit, high resolution, analog output which provides its own source voltage for the analog output circuit. – the dedicated output interfaces the instrument with plc...

  • Page 105

    Section 8: expansion cards 06/2017 105 51302 rev. 6 8.5. 4-20ma expansion card: slot x, continued drive output can be used to saturate the 4-20 ma output, or set it to the high and low weight values outputs. “ sets the 4-20ma output to a low error state. – typical output = ~3.5ma. “>” = sets the 4-2...

  • Page 106

    06/2017 106 51302 rev. 6 section 9: input/ output 9.1. Installing a printer the fb2550 dat instrument has three (3) standard serial output ports which are configured for rs-232 communications.  additional serial outputs such as rs-232, 20ma, and rs-485 are available as optional accessories.  print...

  • Page 107

    Section 9: in/out 06/2017 107 51302 rev. 6 9.1.1. Tm-u220 tape printer settings, continued dip switch 1 (serial interface) switch function on off 1 data receive error ignored prints “?” 2 receive buffer capacity 40 byes 4kb 3 handshaking xon/xoff dtr/dsr 4 work length 7 bits 8 bits 5 parity check ye...

  • Page 108

    Section 9: in/out 06/2017 108 51302 rev. 6 9.1.1. Tm-u220 tape printer settings, continued cable 25932 wiring for com 1-3 cable 25932 wiring for serial expansion module* * must remove the 9-pin connector. Db-9 instrument description wire color db-25 printer description 2 rxd br 2 txd 3 txd r 3 rxd 4...

  • Page 109

    Section 9: in/out 06/2017 109 51302 rev. 6 9.1.2. Eu-t432 thermal printer settings settings for dip switch dsw1 sw no. Function on off factory setting 1 bm sensor enabled disabled off 2 interface selection see interface selection chart below. Off 3 on 4 serial interface handshaking xon / xoff dtr/ds...

  • Page 110

    Section 9: in/out 06/2017 110 51302 rev. 6 9.1.2. Em-u432 thermal printer settings, continued settings for dip switch dsw2 sw no. Function on off 1 eu-t432 – 79.5mm paper-width model; 576 dots, 3.15” switch 1 – on switch 2 – off 2 3 print density selection . See print density selection chart below. ...

  • Page 111

    Section 9: in/out 06/2017 111 51302 rev. 6 9.2. Programming the printer follow these steps to configure the printers connected to the fb2550 dat. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Press login, then enter the write customer or the service password. 3. Press t...

  • Page 112

    Section 9: in/out 06/2017 112 51302 rev. 6 9.2. Programming the printer, continued 11. If this is the first time the printer is installed on the instrument, load the printer default formats by pressing the yes button.  press the save changes button to complete the printer configuration..

  • Page 113

    Section 9: in/out 06/2017 113 51302 rev. 6 9.3. Format tickets follow these steps to format the tickets for the printers, which were configured in section 8.2. Instrument configuration – printers. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login . 3. Enter the...

  • Page 114

    Section 9: in/out 06/2017 114 51302 rev. 6 9.3. Format tickets, continued 12. Press the format button to access the format item menu. 13. The format tickets menu has nineteen (19) windows of configurable data windows for each printers ticket format. – this first window configures the ticket length a...

  • Page 115

    Section 9: in/out 06/2017 115 51302 rev. 6 9.3. Format tickets, continued the delete button function eliminates the ticket format. – a prompt appears to confirm the operation. Described below are the three different types of field: identifiers within the format ticket windows. Data field –data which...

  • Page 116

    Section 9: in/out 06/2017 116 51302 rev. 6 9.3. Format tickets, continued top / left: plots the x-y coordinates of where the fields are located. – top field moves the data field in an up and down position. ▪ this value is incremented in tenths (0.1) of an inch. – left field moves the data field in a...

  • Page 117: 9.4.1.  Overview

    Section 9: in/out 06/2017 117 51302 rev. 6 do not select. 9.4. Web ticket layout 9.4.1. Overview web ticket layout configures the fields on a scale ticket in a wysiwyg format (what you see is what you get).  this allows a user to create and modify ticket layouts by drag-and-drop fields from a list ...

  • Page 118

    Section 9: in/out 06/2017 118 51302 rev. 6 9.4.2. Programming a web ticket, continued 6. Click the web ticket layout button. – opening this loads (or create) the parameters for this specified ticket. The three sections of the web ticket programming are listed below. H. General layout options are set...

  • Page 119

    Section 9: in/out 06/2017 119 51302 rev. 6 9.4.2. Programming a web ticket, continued general layout options general layout options are settings that apply to the entire ticket, or that control significant behavior of the ticket printing or layout. – not all options are available for all printers, a...

  • Page 120

    Section 9: in/out 06/2017 120 51302 rev. 6 9.4.2. Programming a web ticket, continued ticket layout the ticket layout area is a visual representation of the scale ticket.  printable fields can be dragged from the field list and dropped on to the ticket layout.  fields already on the ticket can als...

  • Page 121

    Section 9: in/out 06/2017 121 51302 rev. 6 9.4.2. Programming a web ticket, continued field options double-click on any field in the ticket layout area to open the edit field options window. Defined below are the settings for the edit field options window. Caption inputs text within the field. – not...

  • Page 122

    Section 9: in/out 06/2017 122 51302 rev. 6 9.5. Serial card the serial card ( 30921 ) provides four (4) outputs with a maximum of two (2) cards per instrument. See the port assignments listed below. – a bus cable is provided, connecting the multi-function board to the expansion card. Port 1 rs-232 (...

  • Page 123

    Section 9: in/out 06/2017 123 51302 rev. 6 9.6. Remote display setup and configuration the fb2550 dat has two modes of operation. Continuous display. Display on print. The remote display output may be configured for a rs232 interface or a 20 ma interface. 9.6.1. Serial 20ma configuration (multi-func...

  • Page 124: Continued

    Section 9: in/out 06/2017 124 51302 rev. 6 9.6.1. Serial 20ma configuration (multi-function board), continued 8. Press page forward once. 9. Click on the enable 20ma output button. – programs the 20ma output located at j1 , which resides on the multi-function board. Note: see section 10.7. Traffic l...

  • Page 125

    Section 9: in/out 06/2017 125 51302 rev. 6 9.6.2. Multi-function board 20ma wiring the multi-function board ( 29907 ) processes the keypad and touchscreen input. – one usb port is dedicated to the auxiliary keyboard. – on the board is a removable two gigabite (2gb) flash memory used for backup. – an...

  • Page 126

    Section 9: in/out 06/2017 126 51302 rev. 6 9.6.3. Serial 20ma (serial expansion board) 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login . 3. Enter the write customer password or service password. 4. Press the login button. 5. Select the configuration menu . 6....

  • Page 127

    Section 9: in/out 06/2017 127 51302 rev. 6 9.7. Configure outputs this menu configures data string protocols, configuration parameters, and output modes such as continuous, demand, auto, to file, network (continuous), and network (auto). 9.7.1. Configuring an output data string in order to interface...

  • Page 128: 9.7.3.  Method 1

    Section 9: in/out 06/2017 128 51302 rev. 6 9.7.3. Method 1 – pre-configured output follow these steps to configure an output data string on the fb2550 dat, completed in the configuration menu. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login . 3. Enter the wri...

  • Page 129

    Section 9: in/out 06/2017 129 51302 rev. 6 9.7.3. Method 1, continued 8. Select the load button. – this selection will bring up a menu a five (5) pre-configured outputs. 9. When configuring an output data string, the fairbanks’ fb2550 dat has seven (7) commonly used pre-configured outputs. 10. Selec...

  • Page 130

    Section 9: in/out 06/2017 130 51302 rev. 6 9.7.3. Method 1, continued 11. Press the yes button to load the default configuration for the data protocol selected. 12. A successful load of the selected data output will be indicated as shown. 13. Verify the configuration baud, parity, stop bits to be at...

  • Page 131

    Section 9: in/out 06/2017 131 51302 rev. 6 9.7.3. Method 1, continued 14. Enter the settings menu to configure the settings as required. 15. Touch the data field to the right of the mode legend and a list of items will appear from which a selection is made. Mode – this field determines how the data ...

  • Page 132

    Section 9: in/out 06/2017 132 51302 rev. 6 9.7.3. Method 1, continued 18. Touch the data field to the right of the parity legend and a list of items will appear from which a selection is made. 19. Select the required parity rate from the menu list. 20. Touch the data field to the right of the data b...

  • Page 133

    Section 9: in/out 06/2017 133 51302 rev. 6 9.7.4. Method 2 - customizing output data strings the fb2550 dat can also be customized to support numerous manufacturers software interfaces to peripheral devices. – when a data string protocol that is required is not similar as one of the pre-configured o...

  • Page 134

    Section 9: in/out 06/2017 134 51302 rev. 6 9.7.4. Method 2, continued when configuring an output data string, the fairbanks’ fb2550 dat has seven (7) commonly used pre-configured outputs. 10. Select the correct data string type. Displayed below are the data string protocols*. Fairbanks toledo cardin...

  • Page 135

    Section 9: in/out 06/2017 135 51302 rev. 6 9.7.4. Method 2, continued 11. Touch the yes button to load the default configuration for the data protocol selected. A successful load of the selected data output will be indicated as shown. 12. The customization of the output begins upon selecting the bui...

  • Page 136

    Section 9: in/out 06/2017 136 51302 rev. 6 9.7.4. Method 2, continued 14. Touch the screen under data type to select a data item to edit. There are many items available to select in order to edit the particular data item selected. Listed below are the available choices. Text – allows text entry valu...

  • Page 137

    Section 9: in/out 06/2017 137 51302 rev. 6 9.7.4. Method 2, continued 15. Press the add row button to add additional data to the end of the string. 16. Touch the empty data type box. 17. Select the data item required. 18. Select the scale, if this data is required also. 19. Press the save changes bu...

  • Page 138

    Section 9: in/out 06/2017 138 51302 rev. 6 9.7.4. Method 2, continued 22. Touch the screen data box to the right of start: to select the available start character for all modes. 23. Touch the screen data box to the right of stop: to select the available stop character for all modes. 24. Touch the sc...

  • Page 139

    Section 9: in/out 06/2017 139 51302 rev. 6 9.7.4. Method 2, continued 25. Select the primary units: data entry block which is located to the right of the legend. 26. Enter the primary units legend as shown in the image to the right. Example: lb 27. Select the secondary units : data entry block which...

  • Page 140

    Section 9: in/out 06/2017 140 51302 rev. 6 9.7.4. Method 2, continued 30. Press page forward once again. – this page configures the mode: token for the output data string. – each item configured will indicate the character(s) programmed in the output data string. – the remote commands: configuration...

  • Page 141

    Section 9: in/out 06/2017 141 51302 rev. 6 9.8. Ip output configuration the ip output is available using the ethernet connection of the fb2550 dat follow these sections to configure the communication data string protocol. The mode selection configures the network (continuous) or network (auto). The ...

  • Page 142

    Section 9: in/out 06/2017 142 51302 rev. 6 9.8. Ip output configuration, continued 9. The ip setup configuration screen has several parameters to program. – the local port: can be a random number which is assigned to the fb2550 dat. – port numbers are values from 0 to 65535. – ports 0 to 1024 are re...

  • Page 143

    Section 9: in/out 06/2017 143 51302 rev. 6 9.9. Rs-485 configuration the rs-485 output is available from the rs-485 accessory ( 30937 ), or from the serial expansion accessory ( 30921 ). – refer to section 8.8.3. Method 1 – pre-configured output or section 8.8.4. Method 2. – customizing output data ...

  • Page 144

    Section 9: in/out 06/2017 144 51302 rev. 6 9.10. Network parameters configuration the network name: is a unique identifier of the instrument as it appears on the network to which it connects.  configure the network type as a static or fixed ip, and either dhcp or dynamic ip addresses.  the ip addr...

  • Page 145

    Section 9: in/out 06/2017 145 51302 rev. 6 9.10. Network parameters configuration, continued 9. If static ip is selected, enter the correct ip address, subnet mask, default gateway and dns server addresses . Press the save changes button so the changes will not be lost..

  • Page 146: C A U T I O N

    Section 9: in/out 06/2017 146 51302 rev. 6 9.11. 4-20ma analog card the 4-20 ma analog card (30920) is a passive current loop device with 16 bit high resolution output. 4-20ma specifications – 16 bit resolution +/- .01 integral linearity current loop voltage compliance  the 4-20 analog card is a pa...

  • Page 147

    Section 9: in/out 06/2017 147 51302 rev. 6 9.12. Fieldbus protocols and formats 9.12.1. Transmission methods communication protocols are simular to conversations; there are several different languages and methods used. Profibus-dp, modbus-tcp, interbus-s, and ethernet/ip use a method called "source-...

  • Page 148

    06/2017 148 51302 rev. 6 section 10: accessories 10.1. Accessory parts list mounting accessories 26258 shroud kit 86356 dat pole kit 22269 pole mount plate driver assist accessories card reader (only one) 32020 bar code//magnetic stripe sedge reader* 32083 proximity reader* 29539 performance serie...

  • Page 149

    Section 10: accessories 06/2017 149 51302 rev. 6 10.1. Accessory parts list, continued camera and accessories 31080 outdoor ip camera and pole adapter 32373 pole adapter plate for video camera 15808 pole adapter plate mounting clamps (3” pole) 15809 pole adapter plate mounting clamps (4” pole) 15...

  • Page 150

    Section 10: accessories 06/2017 150 51302 rev. 6 10.2. Expansion board accessory kit ( 30917 ) the expansion board provides power and data communications lines to any expansion module supported by the fb2550 dat. – each expansion board contains slots for four (4) modules. – a maximum of two (2) expa...

  • Page 151: C A U T I O N

    Section 10: accessories 06/2017 151 51302 rev. 6 10.2. Installing the expansion board accessory kit ( 30917 ), continued 7. Install the expansion board onto the standoffs where the communications-power supply was originally located. 8. Secure the expansion board with the four (4) screws and toothed ...

  • Page 152

    Section 10: accessories 06/2017 152 51302 rev. 6 10.2.1. Expansion board addressing the jumpers on the existing expansion board are set to the following:  p1 in the 2-3 position.  jp2 in the 2-3 position. On the new accessory just installed, set the jumpers as follows: jp1 in the 1-2 position . Jp...

  • Page 153

    Section 10: accessories 06/2017 153 51302 rev. 6 10.3. Installing the serial expansion board accessory kit this serial expansion board accessory kit ( 30921 ) adds an additional four (4) ports to interface with other peripheral devices. – a maximum of two (2) serial expansion boards can be added to ...

  • Page 154

    Section 10: accessories 06/2017 154 51302 rev. 6 10.3.1. Serial expansion board connections tb1 description port tb1 description port a d 1 dcd 1 1 20 ma loop ret 2 2 rx 1 2 tx 3 3 tx 1 3 rx 3 4 dtr 1 4 ground 3 5 ground 1 5 rs422 tx - 3 b e 1 dsr 1 1 rs422 tx + 3 2 rts 1 2 rs422 rx + 3 3 cts 1 3 rs...

  • Page 155

    Section 10: accessories 06/2017 155 51302 rev. 6 10.4. Installing the fieldbus interface accessory kit(s) ( 30922 thru 30925 ) the fieldbus (plc) interface accessory kit ( 30922 thru 30925 ) interface with a plc network. – only one (1) plc interface board can be utilized within a fb2550 dat. Necessa...

  • Page 156

    Section 10: accessories 06/2017 156 51302 rev. 6 10.4.1. Connections on the fieldbus note: the fieldbus assembly comes with two-wire assemblies. Connect them as indicated by these drawings. Side-view showing standoffs, screws and washers.

  • Page 157

    Section 10: accessories 06/2017 157 51302 rev. 6 10.5. Installing the rs-485 serial port accessory kit( 30937 ) this procedure describes how to install the rs-485 serial port accessory (30937), which changes the com1 port on the back of the fb2550 dat from rs232 to rs-485 two wire communications. Be...

  • Page 158

    Section 10: accessories 06/2017 158 51302 rev. 6 10.5. Installing the rs-485 serial port accessory kit, continued 6. Pull up on the connector to remove cable from the sbc ’s ten (10) pin header.  on the accessory adaptor cable ( 30937 ) there is a two (2) pin connector with a single wire attached. ...

  • Page 159

    Section 10: accessories 06/2017 159 51302 rev. 6 10.5. Installing the rs-485 serial port accessory kit, continued 9. Insert the serial port cable into the accessory adaptors ( 30937 ) as shown. 10. Move the jumper on jcom1, as shown in figure 9.4.-7. 11. Move the jumper to the center position (one p...

  • Page 160

    Section 10: accessories 06/2017 160 51302 rev. 6 10.5. Installing the rs-485 serial port accessory kit, continued firmware adjustment 1. Remove all external power from the fb2550 dat. 2. Attach a usb keyboard to the back of the instrument. – this is for entering the bios. 3. Attach the keyboard to t...

  • Page 161: 10.6.1.  Fan Installation

    Section 10: accessories 06/2017 161 51302 rev. 6 10.6. Filtered fan unit 10.6.1. Fan installation the filtered fan unit is normally a factory-installed optional component, but it can be added to the fb2550 dat by service technicians in the field as well. Follow these steps to install the filtered fa...

  • Page 162: 10.6.2.  Fan Connections

    Section 10: accessories 06/2017 162 51302 rev. 6 10.6.1. Fan installation, continued 8. Connect the wires from the fan unit to the power terminal and thermostat, as shown. 9. Slide the component tray back into place and close the instrument. 10. Restart and test the fb2550 dat. 10.6.2. Fan connectio...

  • Page 163

    Section 10: accessories 06/2017 163 51302 rev. 6 10.7. Traffic light control the traffic light control shows the status of the scale ’s traffic light. It is typically controlled automatically by the instrument weighment cycle. The light has a manual override using the touch screen on the main weighi...

  • Page 164

    Section 10: accessories 06/2017 164 51302 rev. 6 10.7. Traffic light control, continued 9. Select the traffic light control button to one of the following options. – disabled – 1 – traffic light – 2 – traffic lights ▪ future option. Not currently used. 10. In the second button to the right, select w...

  • Page 165

    Section 10: accessories 06/2017 165 51302 rev. 6 10.7. Traffic light control, continued 12. Select the loop detector control button. – sensor contact plates alert that the vehicle has entered the scale, and also that it is leaving. 13. Select the correct loop detector. – extra loop choices (i.E. 3- ...

  • Page 166

    Section 10: accessories 06/2017 166 51302 rev. 6 10.7. Traffic light control, continued 17. Press the save changes button when any changes are made, or they will be lost. 18. Press page forward . 19. To the right of the event to signal:, select time delay of x seconds control button. 20. Click on th...

  • Page 167: Without Factory Defaults

    Section 10: accessories 06/2017 167 51302 rev. 6 power cable data in either connects a crossover to the laptop, or straight-thru cable to a switch first, then laptop. Data + power out connectsto the camera. 10.8. Video camera setup each fb2550 dat supports up to two (2) video cameras. The camera sys...

  • Page 168: 10.8.2.  Camera Setup

    Section 10: accessories 06/2017 168 51302 rev. 6 10.8.2. Camera setup 1. Open internet browser on laptop. 2. In the internet browser address field, enter the video camera’s ip address. Default address = http://192.168.0.90 3. Press enter . The initial screen should include the configure root passwor...

  • Page 169

    Section 10: accessories 06/2017 169 51302 rev. 6 10.8.2. Camera setup, continued 7. From the initial login screen select the setup option. – located in the upper-right of the window. 8. Select system options , found in the bottom-left column of page. 9. In the user settings from initial screen, chec...

  • Page 170

    Section 10: accessories 06/2017 170 51302 rev. 6 10.8.3. Axis network setup 1. Select network , found in the bottom-left column of page. 2. From the ipv4 address configuration in the initial screen, select the use the following ip address radio button. 3. Enter the correct ip address . 4. Press save...

  • Page 171

    Section 10: accessories 06/2017 171 51302 rev. 6 10.8.4. Resetting to the axis factory defaults restoring the factory default settings is used when the previous steps do not resolve problems with the camera unit. 1. Disconnect the power cable from the camera unit. 2. Remove the two (2) torx screws, ...

  • Page 172

    Section 10: accessories 06/2017 172 51302 rev. 6 10.8.5. Video camera programming 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the write customer password or service password. 3. Press the login button. 4. Open the configuration menu. 5. Press ...

  • Page 173

    Section 10: accessories 06/2017 173 51302 rev. 6 10.8.5. Video camera programming, continued 12. In the file format option, save the images in either a pdf or jpg file format.  press the save changes button, or they will be lost.  select back: configuration menu to return to the previous menu..

  • Page 174

    Section 10: accessories 06/2017 174 51302 rev. 6 10.9. Awid prox reader follow these steps to program the optional awid prox reader. A prox reader allows drivers (or others) to process their transactions using a proximity card. The prox card is pre-programmed with a five (5) digit code, providing th...

  • Page 175: Key

    Section 10: accessories 06/2017 175 51302 rev. 6 10.9. Awid prox reader, continued 9. Set the com port to com1. Note: the only port the reader will function with is com1. 10. Set device to awid reader. 11. Set the communications to 9600 baud, parity = none, 8 data bits, 1 stop bit . 12. Press page f...

  • Page 176

    Section 10: accessories 06/2017 176 51302 rev. 6 10.10. Transcore long-range rfid reader installation the transcore rfid reader scans truck/rail tags, identifying the alphanumeric characters. Data from the scanned tags has the following uses. The fb2550 dat program recalls weights from the tare file...

  • Page 177: 10.10.2. Rfid Reader Wiring

    Section 10: accessories 06/2017 177 51302 rev. 6 10.10.2. Rfid reader wiring follow these steps to install the rfid reader. 1. Ensure the reader is turned off and unplugged 2. Connect the rf interface cable to the antenna. Conect the other end of the cable to the antenna connector on the back of the...

  • Page 178

    Section 10: accessories 06/2017 178 51302 rev. 6 10.10.2. Rfid reader wiring, continued follow these steps to connect the rs-232 interface. 1. Connect the black wire (transmit data) to pin 2 of the db9 connector. 2. Connect the red wire (receive data) to pin 3 of the db9 connector. 3. Connect either...

  • Page 179

    Section 10: accessories 06/2017 179 51302 rev. 6 10.10.3. Mounting the rfid reader, continued factory-mounted bracket mouning to a pole 1. Using the two (2) stainless steel hose clamps, fasten the pole mount bracket assembly to the pole. – attach the reader bracket approximately eight feet (8’) abov...

  • Page 180

    Section 10: accessories 06/2017 180 51302 rev. 6 10.10.3. Mounting the rfid reader, continued 3. Adjust the antenna to read tags mounted on the driver-side or upper-center interior of the window , or on the vehicle‘s license plate. This depends upon the style of tag used by the customer. – determine...

  • Page 181

    Section 10: accessories 06/2017 181 51302 rev. 6 10.10.3. Mounting the rfid reader, continued mouning to a wall or flat surface wall mount bracket accessory kit ( 54-1620-001 ) and suitable anchoring hardware for the rfid reader (weighting approximately ten (10) pounds) is needed for attaching the u...

  • Page 182

    Section 10: accessories 06/2017 182 51302 rev. 6 10.10.3. Mounting the rfid reader, continued 4. Install the poll mount bracket to the wall, ceiling, or fixture using anchor hardware suitable for securing the ten (10) pound rfid reader. 5. Mount the rfid reader to the pole-mount bracket using allen ...

  • Page 183

    Section 10: accessories 06/2017 183 51302 rev. 6 10.10.4. Programming the rfid reader follow these steps to setup the instrument for the transcore rfid reader. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login. 3. Enter the service password. 4. Press the login ...

  • Page 184

    Section 10: accessories 06/2017 184 51302 rev. 6 10.10.4. Programming the rfid reader, continued configure 1. Once the rfid reader is enabled, press shift + f12 on the remote keyboard to open the transcore setup menu. 2. Press the configure button. – this initiates a startup load program. Acquire ta...

  • Page 185

    Section 10: accessories 06/2017 185 51302 rev. 6 10.11. Loop detectors loops are embedded cable contacts within each scale exit and approach. When the weight of a truck crosses the surface, a contact is made that activates the circuit and sends a message to the relay. – the truck is detected and a l...

  • Page 186

    Section 10: accessories 06/2017 186 51302 rev. 6 10.11. Loop detectors, continued shown in the chart below are the loop detector connections for the single scale, dual loops . – see the next page for the complete wiring diagram. Color from loop detector (19206) tb-1 to relay interface (30920) jp1 an...

  • Page 187

    Section 10: accessories 06/2017 187 51302 rev. 6 10.11. Loop detectors, continued single scale, dual loops.

  • Page 188

    06/2017 188 51302 rev. 6 section 11: network application configurations 11.1. Introduction some of the application uses are listed below.  customers with different scales at one site, can weigh in using one scale, then weigh out with another.  customers need to process transactions on the same sca...

  • Page 189

    Section 11: network application configurations 06/2017 189 51302 rev. 6 11.1.1. Standard network setup, continued each terminal can view weights and process transactions from any scale on the network, as well as traffic light control. Transactions can be connected locally to a printer.  a re-direct...

  • Page 190: 11.1.2.  Record Keeping

    Section 11: network application configurations 06/2017 190 51302 rev. 6 terminal 1  master unit  only instrument attached directly to the scale platform  located in scale house (in this example)  3550 roll tape report printer terminal 2  inbound intrument, slave unit  unattached from scale  r...

  • Page 191

    Section 11: network application configurations 06/2017 191 51302 rev. 6 11.1.4. Testing connectivity follow these steps to test the network connectivity. 1a. Connect a laptop to the network using a straight-through cable. Or 1b. Connect directly to the instrument with a cross over cable. – the follo...

  • Page 192: A T T E N T I O N

    Section 11: network application configurations 06/2017 192 51302 rev. 6 11.2. Network setup procedure 11.2.1. Network terminal name follow these steps to setup the network name. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login. 3. Enter the write customer or s...

  • Page 193: 11.2.2.  Terminal Network

    Section 11: network application configurations 06/2017 193 51302 rev. 6 11.2.2. Terminal network follow these steps to configure the network terminal. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the service password. 3. Press the login button....

  • Page 194

    Section 11: network application configurations 06/2017 194 51302 rev. 6 11.2.2. Terminal network, continued 10. The redirect print to causes a print to occur on a specific terminal within the network. – set this option to none if all prints will occur locally. – for printing to different terminal, s...

  • Page 195

    Section 11: network application configurations 06/2017 195 51302 rev. 6 11.2.3. Multicasting settings multicast delivers weight data or a message to a group of destination fb2550 dat instruments simultaneously in a single transmission from the scale platform.  fairbanks multicasting is implemented ...

  • Page 196: Yes

    Section 11: network application configurations 06/2017 196 51302 rev. 6 11.2.3. Multicasting settings, continued follow these steps to enable multicasting. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login . 3. Enter the service password. 4. Press the enter but...

  • Page 197: 11.2.4.  Number of Scales

    Section 11: network application configurations 06/2017 197 51302 rev. 6 11.2.4. Number of scales follow these steps to configure the number of scales. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the service password. 3. Press the login button....

  • Page 198

    Section 11: network application configurations 06/2017 198 51302 rev. 6 11.2.6. Remote scales configuration follow these steps to configure the scales. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the service password. 3. Press the login button...

  • Page 199

    Section 11: network application configurations 06/2017 199 51302 rev. 6 11.2. 7. Synchronize terminal this populates the tables in this terminal with data from another terminal. Important note: all data currently in the terminal database will be lost. Follow these steps to synchronize the terminal. ...

  • Page 200

    06/2017 200 51302 rev. 6 section 12: audit trail 12.1. Login the audit trail used primarily used by the weights & measures officials to make scheduled site inspections. 1. While in the weigh screen, press alt + home on the external keyboard. 2. Press login. 3. Enter the write customer password . 4. ...

  • Page 201: 13.1.1.  Keypad Functions

    06/2017 201 51302 rev. 6 section 13: standard user operations 13.1. Introduction 13.1.1. Keypad functions important note: an external keyboard is necessary for inputting tares, editing customers and products, and for navigating thru program options. Key(s) function numeric keys these keys enter any ...

  • Page 202

    Section 13: standard user operations 06/2017 202 51302 rev. 6 13.1.2. External keyboard functions important note: an external keyboard is necessary for inputting tares, editing customers and products, and for navigating thru programming options. Key function f1 n ot operational in the weigh screen ....

  • Page 203

    Section 13: standard user operations 06/2017 203 51302 rev. 6 13.2. Weighing options 13.2.1. Inbound/outbound weighing follow these steps to weigh using the inbound/outbound mode. 1. The truck pulls onto the scale. 2. The driver enters the truck id, or swipes an id card. – original readers include t...

  • Page 204

    Section 13: standard user operations 06/2017 204 51302 rev. 6 13.2.1. Inbound/outbound weighing, continued an optional review screen provides the driver an opportunity to review and edit the entered information before generating a ticket. 6. Pressing the edit button updates the inputs. A window disp...

  • Page 205

    Section 13: standard user operations 06/2017 205 51302 rev. 6 13.2.2. Auto in/out weighing follow these steps to weigh using the auto in/out mode. 1. The truck pulls onto the scale. – the weight and new action buttons appear on the indicator display window. – the function key options change. 2a. Eit...

  • Page 206: 13.2.3.  Gross Weighing

    Section 13: standard user operations 06/2017 206 51302 rev. 6 13.2.3. Gross weighing 1. Drive the vehicle to be weighed on the platform. 2. Once the display stabilizes, press the print key. – a gross weight ticket prints. Note: to program this option, see 6.1.4. Tare options. from the service menu,...

  • Page 207

    Section 13: standard user operations 06/2017 207 51302 rev. 6 13.3. Programming the operator menu the operator menu allows minimum programming operations of the instrument.  allows access to change the time and date, ticket number, and load cell diagnostics (read only view).  no password is requir...

  • Page 208: 13.3.2.  Time And Date

    Section 13: standard user operations 06/2017 208 51302 rev. 6 13.3.2. Time and date this function sets the time and date for the instrument. 1. Enter the year, month, day, hour, and minute options into the box next to the legend. 2. Press the save changes button when any changes are made, or they wi...

  • Page 209

    Section 13: standard user operations 06/2017 209 51302 rev. 6 13.3.4. Load cell diagnostics instruments equipped with intalogix ® technology have load cell diagnostics features for easier troubleshooting capabilities.  to view load cell diagnostics , select the correct scale. The diagnostics screen...

  • Page 210: C A U T I O N

    Section 13: standard user operations 06/2017 210 51302 rev. 6 13.4. Proper shutdown procedure the fb2550 instrument is best shut down when there is no weight on the scale. The instrument can also be shut down when there is weight on the scale.  when there is no weight on the scale, the power off (f...

  • Page 211

    06/2017 211 51302 rev. 6 section 14: write customer programming 14.1. Introduction configuration home is the first menu that appears after the write customer login. Home returns the operator to the configuration home page audit trail identifies how many times and when changes have been made to the s...

  • Page 212: Automatically

    Section 14: write customer programming 06/2017 212 51302 rev. 6 14.2. Operator menu 14.2.1. Entering a new tare automatically it is necessary to login with the write customer password when programing the tare functions in the operator menu. 1. While in the weigh screen, press alt + home on the exter...

  • Page 213

    Section 14: write customer programming 06/2017 213 51302 rev. 6 14.2.2. Entering a new keyboard tare 1. While in the operator menu, open the new keyboard tare option. 2. Using the keyboard, enter a new tare id numeric value to save and recall the tare weight. 3. Enter the tare weight manually using ...

  • Page 214: 14.3.1.  Edit Customers

    Section 14: write customer programming 06/2017 214 51302 rev. 6 14.3. Database editor these functions add, update and delete all the data input needed for scale system. 14.3.1. Edit customers the fb2550 dat stores customer ’s name and address, as well as information used for reporting accumulated we...

  • Page 215

    Section 14: write customer programming 06/2017 215 51302 rev. 6 14.3.1. Editing customers, continued 7. Enter the unique customer number in the customer id data entry box. – when selecting a preexisting customer, the customer id will generate automatically. – the tota l data entry box is automatical...

  • Page 216: 14.3.2.  Edit Products

    Section 14: write customer programming 06/2017 216 51302 rev. 6 14.3.2. Edit products this menu adds new and edits existing products. – the fb2550 dat can store up to 999,999 product files. The product id, conversion factor, conversion factor units, and number of decimal places are entered as inform...

  • Page 217

    Section 14: write customer programming 06/2017 217 51302 rev. 6 14.3.2. Edit products, continued 6a. Press the new product button to generate a new one. 6b. Enter the new product id. – this number is usually from a product inventory list. Or 6c. Highlight the correct product , then press the new pro...

  • Page 218

    Section 14: write customer programming 06/2017 218 51302 rev. 6 14.3.2. Edit products, continued 9. Enter the factor valuein the entry field. – this value converts the weight to another unit’s value. – the factor is multiplied by the net weight of a transaction. – to obtain the factor, divide the co...

  • Page 219

    Section 14: write customer programming 06/2017 219 51302 rev. 6 14.3.2. Edit products, continued 14. Select the conversion 2 option if a second one is used by the customer. 15. Enter the factor 2 and decimals 2 the same as in the conversion 1.  press the save button, or they will be lost  select b...

  • Page 220: Continued

    Section 14: write customer programming 06/2017 220 51302 rev. 6 14.3.3. Edit product groups, continued 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the service password. 3. Press the login button. 4. Select the configuration menu . 5. Select da...

  • Page 221: 14.3.4.  Edit Tares

    Section 14: write customer programming 06/2017 221 51302 rev. 6 14.3.4. Edit tares the edit tares option provides a quick access to both keyboard and key tare stored tares from one menu screen for adding or editing stored tares. 1. While in the weigh screen, press the alt + home keys on the external...

  • Page 222

    Section 14: write customer programming 06/2017 222 51302 rev. 6 14.3.4. Edit tares, continued 7. Enter the tare id . – this is a numeric value entered to store and recall the tare weight saved. 8. Enter the tare weight from the scale. – this value cannot be edited. 9. Enter the units from the availa...

  • Page 223: 14.3.5.  Edit Tags

    Section 14: write customer programming 06/2017 223 51302 rev. 6 14.3.5. Edit tags tag id stickers are placed on the vehicle windshield or front license plate. Tag id numbers are recorded and placed in a tag table.  the tag entries are taken from the applicable tables, and the customer and product d...

  • Page 224

    Section 14: write customer programming 06/2017 224 51302 rev. 6 14.3.5. Edit tags, continued creating a new tag if the rfid reader does not identify the tag within its database, a notification message appears. 1. Press the new tag button. 2. Enter the truck’s tag id . – if one is already displaying ...

  • Page 225

    Section 14: write customer programming 06/2017 225 51302 rev. 6 14.3.5. Edit tags, continued editing a tag 1. Double-click on the tag to be edited. 2. Open and complete the tare id, customer or procuct options. 3. Double-click on the correct choice within the option window. Press the save changes bu...

  • Page 226: W A R N I N G

    Section 14: write customer programming 06/2017 226 51302 rev. 6 14.3.6. Deleting incomplete transactions through the course of normal operation of the fb2550 dat, an error may occur. An incomplete transaction is then created. Follow the steps below to remove and delete incomplete transactions from t...

  • Page 227: W A R N I N G

    Section 14: write customer programming 06/2017 227 51302 rev. 6 w a r n i n g once deleted, the record cannot be recovered. Use this operation carefully! 14.3.7. Clear totals 1. In the configuration menu , open the database editors option. 2. Select the clear totals menu. 3. Click on one of the four...

  • Page 228

    Section 14: write customer programming 06/2017 228 51302 rev. 6 14.4. Reports the fb2550 dat generates multiple built in reports that vary from master lists of customers, products, tares, and operators. – these includes transaction reports and summary reports. 1. While in the weigh screen, press alt...

  • Page 229

    Section 14: write customer programming 06/2017 229 51302 rev. 6 14.4.1. Master file reports, continued 2. Select the correct button in the action window.  print report  email report  export report 3. Select the correct button in the format window.  print report  email report  export report 4. ...

  • Page 230

    Section 14: write customer programming 06/2017 230 51302 rev. 6 14.4.2. Transaction reports 1. While in the weigh screen, press alt + home on the external keyboard.. 2. Select login, then enter the service password. 3. Press the login button. 4. Select configuration menu . 5. Press reports to access...

  • Page 231

    Section 14: write customer programming 06/2017 231 51302 rev. 6 14.4.2. Transaction reports, continued 8. Select from the report options menu for the method of printing the report. 9. Select the correct button in the action window.  print report  email report  export report 10. Select the correct...

  • Page 232

    Section 14: write customer programming 06/2017 232 51302 rev. 6 14.4.2. Transaction reports, continued the completed transaction report includes some or all of the following items. Shown to the right is an example of an incomplete report. The report by product groups like products together and provi...

  • Page 233

    Section 14: write customer programming 06/2017 233 51302 rev. 6 14.4.2. Transaction reports, continued like the report above, the report by customer will group like customers together and provides total weights for each customer which has been processed over the date range entered. The voided transa...

  • Page 234: 14.4.3.  Summary Reports

    Section 14: write customer programming 06/2017 234 51302 rev. 6 14.4.2. Transaction reports, continued the error report lists all of the errors which have occurred in the operation of the instrument. – it details the specifics of each error code and the error parameters. – the report also details if...

  • Page 235

    Section 14: write customer programming 06/2017 235 51302 rev. 6 14.4.3. Summary reports, continued 8. Select the correct button in the action window.  print report  email report  export report 9. Select the correct button in the format window.  to pdf file  to csv text file  to html file 10. S...

  • Page 236: 14.4.4.  Email Transaction

    Section 14: write customer programming 06/2017 236 51302 rev. 6 14.4.4. Email transaction the email transaction sends an email to a maximum of three (3) recipients, which contains one (1) transaction record. 1. While in the weigh screen, press alt + home on the external keyboard.. 2. Select login, t...

  • Page 237: 14.4.5.  Transaction Email

    Section 14: write customer programming 06/2017 237 51302 rev. 6 14.4.5. Transaction email only when a transaction is fully complete, it is emailed to the recipient(s).  incomplete transactions are still pending, and unsent.  the last window shown in this section detail how to attach an image to th...

  • Page 238

    Section 14: write customer programming 06/2017 238 51302 rev. 6 14.4.5. Transaction email, continued 5. Press page forward . 6. Select yes to any of these options.  gross  units  tare  accum – accumulated total  net  scale 7. Press page forward . 8. Select yes to any of these options.  tare i...

  • Page 239: 15.1.1.  Database Backup

    06/2017 239 51302 rev. 6 section 15: service and maintenance 15.1. Database maintenance 15.1.1. Database backup the fb2550 dat has three (3) methods of database backup routines. A. Backup database to flash backs up the database to the mini sd card located on the multi-function board. B. Backup datab...

  • Page 240

    Section 15: service & maintenance 06/2017 240 51302 rev. 6 15.1.1. Database backup, continued a. Backing up database to flash: 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the write customer or service password. 3. Press the login button. 4. Se...

  • Page 241

    Section 15: service & maintenance 06/2017 241 51302 rev. 6 15.1.1. Database backup, continued when the backing up process is performed, t he data’s integrity is verified against the backup. The currently existing transaction data will be cleared from the database and prepared for new transaction dat...

  • Page 242

    Section 15: service & maintenance 06/2017 242 51302 rev. 6 15.1.1. Database backup, continued b. Procedure backup database to external flash: 1. Insert a usb flash drive into an available usb port on the rear panel. 2. While in the weigh screen, press alt + home on the external keyboard. 3. Select l...

  • Page 243

    Section 15: service & maintenance 06/2017 243 51302 rev. 6 15.1.1. Database backup, continued c. Backup and send an email 1. While in the weigh screen, press alt + home on the external keyboard. 2. Select login, then enter the write customer or service password. 3. Press the login button. 4. Select ...

  • Page 244: 15.1.2.  Database Restore

    Section 15: service & maintenance 06/2017 244 51302 rev. 6 15.1.2. Database restore restore database from flash uses a database backup from the mini sd card, located on the multi-function board. – this restores the instrument to the same condition it was configured as when the backup was performed. ...

  • Page 245

    Section 15: service & maintenance 06/2017 245 51302 rev. 6 15.1.2. Database restore, continued 8. Once the process is complete, press the continue button to return to the database maintenance menu.  press return to weighing to exit to the weigh screen. B. Restoring the database from external flash:...

  • Page 246

    Section 15: service & maintenance 06/2017 246 51302 rev. 6 15.1.2. Database restore, continued 5. The restore process has started and this process can take several minutes to complete. The database restore process is complete.  press the continue button to return to the database maintenance menu. ...

  • Page 247

    Section 15: service & maintenance 06/2017 247 51302 rev. 6 15.1.2. Database restore, continued c. Procedure restore database from defaults: 1. While in the weigh screen, press alt + home on the external keyboard. 2. Enter the write customer password or service password. 3. Press the login button. 4....

  • Page 248: 15.1.3.  Re-Index Database

    Section 15: service & maintenance 06/2017 248 51302 rev. 6 15.1.3. Re-index database a. Procedure to re-index database: 1. While in the weigh screen, press alt + home on the external keyboard. 2. . Enter the write customer password or service password. 3. Press the login button. 4. Select the config...

  • Page 249

    Section 15: service & maintenance 06/2017 249 51302 rev. 6 15.1.4. Transaction data backup days reminder this option generates a reminder warning email that the database has not been backed up recently.  a value of 0 disables this feature. A. Activating the transaction data backup days 1. While in ...

  • Page 250

    Section 15: service & maintenance 06/2017 250 51302 rev. 6 15.2. Checking for updates for expansion cards the following outlines the fb2550 dat expansion modules software update. Needed parts fb2550 dat. Usb flash drive with latest .Hex file. Note: format the file structure as follows on the usb fla...

  • Page 251: W A R N I N G !

    Section 15: service & maintenance 06/2017 251 51302 rev. 6 15.3. Replacing the sbc board (30946) when replacing the sbc in a fb2550 dat (30946) it is important to check the location of the jumper on jp1 before installing the card. Jp1 is located between the two white inverter header connections. Use...

  • Page 252

    Section 15: service & maintenance 06/2017 252 51302 rev. 6 15.4. Loopback test for serial ports the fb2550 dat has a built-in serial port test feature. – a test cable is needed to use this feature – the loop back test troubleshoots faulty com ports. 1. While in the weigh screen, press alt + home on ...

  • Page 253

    Section 15: service & maintenance 06/2017 253 51302 rev. 6 15.5. Installing the micro sd card a removable two gigabyte (2gb) micro sd card is located in port j9 , the upper-left corner of the multi-function card. – this card stores all weighment transactions and program backups in its memory. Follow...

  • Page 254

    Section 15: service & maintenance 06/2017 254 51302 rev. 6 15.6. Remote configuration access the fb2550 dat may be configured by remote access. A connection to the local network can provide access to the instrument by any computer on the network. – this access may be allowed or denied at the instrum...

  • Page 255

    Section 15: service & maintenance 06/2017 255 51302 rev. 6 15.6. Remote configuration access, continued 4. Select login . 5. Enter the remote service password . 6. Press the login button. – when the connection is confirmed, an access granted screen appears. 7. If there is any problem in the login pr...

  • Page 256

    Section 15: service & maintenance 06/2017 256 51302 rev. 6 15.7. Cell fail error codes the cell fail error condition of appears on the display when a condition exists to prevent proper weighing. – beneath the cell fail error are small words reading type: xx cell: x. Type error code description 1 cel...

  • Page 257: 15.8.1.  Paper Jams

    Section 15: service & maintenance 06/2017 257 51302 rev. 6 15.8. Printer troubleshooting 15.8.1. Paper jams when paper jams occur within one area of the printer, unplug the power cable, then clean that area of the paper path with alcohol and cotton balls. The following can cause paper jams.  select...

  • Page 258

    Section 15: service & maintenance 06/2017 258 51302 rev. 6 15.8.2. Printer troubleshooting guide does not turn on probable cause (s) solution(s) switch not turned on. Turn on switch. Problem with outlet connections. Test outlet, then resolve wiring issues.  plug it into a different outlet. Does not...

  • Page 259

    Section 15: service & maintenance 06/2017 259 51302 rev. 6 15.8.2. Printer troubleshooting guide, continued makes unusual noises inside probable cause(s) solution(s) obstruction or debris inside the printer. Turn off and unplug the printer, then remove the debris or obstruction. – never use hand too...

  • Page 260

    06/2017 260 51302 rev. 6 section 16: parts 16.1. Fb2550 dat parts ( 31872 ) item part no. Qty description 1 31054 1 base, instrument 2 30790 1 plate, mounting 3 31858 1 remote terminal enclosure assembly 4 31145 1 base assembly mounting bracket 5 30824/ 31118 1 bracket, display 6 26249 1 rack bracke...

  • Page 261

    Section 16: parts 06/2017 261 51302 rev. 6 16.1. Fb2550 dat ( 31872 ) parts, continued item part no. Qty description 48 30900 1 module, flash disk, updated to rev. 4.3 50 18320 2 hex spacer m/f 6- 32 x 1.00” long 51 11020 1 strain relief bushing 52 11998 4 hex spacer 6- 32 x .50” long 53 12366 1 plu...

  • Page 262

    Section 16: parts 06/2017 262 51302 rev. 6 16.1. Fb2550 dat ( 31872 ) parts, continued.

  • Page 263

    Section 16: parts 06/2017 263 51302 rev. 6 16.1. Fb2550 dat ( 31872 ) parts, continued.

  • Page 264

    Section 16: parts 06/2017 264 51302 rev. 6 16.2. Tm-u220 tape printer parts list ( 33290 ) item part no. Qty description 1 33290 1 print, dot matrix, serial interface 2 3 4 32808 1 bracket, epson printer 5 16217 1 bezel 6 26288 1 enclosure, dot matrix printer 7 8 19944 4 bracket, front drawer 9 1995...

  • Page 265

    Section 16: parts 06/2017 265 51302 rev. 6 16.2. Tm-u220 tape printer parts ( 33290 ), continued.

  • Page 266

    Section 16: parts 06/2017 266 51302 rev. 6 16.3. Tm-u230 tape printer ( 32085 ) the tm-u220 tape printer replaced the tm-u230 as the primary default tape printer for standard configurations with the fb2550 dat instrument. For serial communications, use cable 25932 . Dip switch 1 settings (serial int...

  • Page 267

    Section 16: parts 06/2017 267 51302 rev. 6 16.3. Tm-u230 tape printer ( 32085 ), continued dip switch 2 settings (serial interface) switch function on off 1 sections number of characters per line (cpl) 7 x 9 font/ 9 x 9 font 42/35 40/33 2 for internal use only (auto-cutter) (do not change) enabled d...

  • Page 268

    Section 16: parts 06/2017 268 51302 rev. 6 16.3. Tm-u230 tape printer ( 32085 ), continued item part no. Qty description 1 29215q 1 print, dot matrix, serial interface 2 3 4 29227 1 bracket, epson printer 5 16217 1 bezel 6 26288 1 enclosure, dot matrix printer 7 8 19944 4 bracket, front drawer 9 199...

  • Page 269

    Section 16: parts 06/2017 269 51302 rev. 6 b. Tm-u230 parts ( 32085 ), continued.

  • Page 270

    Section 16: parts 06/2017 270 51302 rev. 6 16.4. Eu-t432 thermal printer parts ( 32673 ) item part no. Qty description 1 32673 1 printer, epson thermal 80mm t432 2 16217 1 bezel 3 32400 1 enclosure, epson thermal printer 4 21172 2 latch, lever, locking enclosure 5 21173 2 gasket, latch 6 19944 4 bra...

  • Page 271

    Section 16: parts 06/2017 271 51302 rev. 6 16.4. Eu-t432 thermal printer parts ( 32673 ), continued.

  • Page 272

    Section 16: parts 06/2017 272 51302 rev. 6 16.5. Proximity reader kit ( 32083 ) item part no. Qty description 1 27072 1 connector, male 10 position 2 27073 4 contact, male 3 25400 1 reader, proximity 4 5 6 7 8 17438 1 connector, female 9 10 11376 12 in. Wire, hook-up pvc stranded 24 awg blk 11 11372...

  • Page 273

    Section 16: parts 06/2017 273 51302 rev. 6 16.6. Fieldbus components profibus-dp. ( 30922 ) devicenet ( 30923 ) controlnet ( 30924 ) modbus – rtu ( 30925 ) qty part # description 1 29866 pb assy, communications i/o gateways 1 29865 modbus - rtu plug-in module 1 30821 cable assy, +12 vdc supply on sb...

  • Page 274: A.  Overview

    06/2017 274 51302 rev. 6 appendix i: fieldbus reference a. Overview the term fieldbus usually describes an all-digital two-way communications system that interconnects measurement and control equipment such as sensors, actuators and controllers.  fieldbus traces its beginnings in the automotive ind...

  • Page 275: B.  Devicenet

    Appendix i: fieldbus interface reference 06/2017 275 51302 rev. 6 b. Devicenet ( 30923 ) devicenet is a low-cost communications link that connects industrial devices to a network, eliminating expensive hardwiring. – it is based on a broadcast-oriented, communications protocol the can. – the can prot...

  • Page 276: B. Devicenet (

    Appendix i: fieldbus interface reference 06/2017 276 51302 rev. 6 b. Devicenet ( 30923 ), continued network status led module status led state indication off not online/ no power green online, one or more connection established flashing green (1 hz) online, no corrections established red critical li...

  • Page 277: C.  Controlnet (

    Appendix i: fieldbus interface reference 06/2017 277 51302 rev. 6 c. Controlnet ( 30924 ) controlnet ( 30924 ) is an open controlnetwork running in “real-time”, for high- throughput applications. – it uses a control and information protocol (cip), combining the functionality of an i/o network and a ...

  • Page 278: C. Controlnet (

    Appendix i: fieldbus interface reference 06/2017 278 51302 rev. 6 c. Controlnet ( 30924 ), continued network status module status led state indication a and b off not online / no power flashing red (1 hz) incorrect node configuration, duplicate mac id etc. Alternating red/green self test of bus cont...

  • Page 279: D.  Modbus Rtu (

    Appendix i: fieldbus interface reference 06/2017 279 51302 rev. 6 d. Modbus rtu ( 30925 ) modbus ( 30925 ) protocol was originally developed in 1978 to exchange information between devices on the factory floor.  it developed into the standard for exchanging data and communication module status info...

  • Page 280: D. Modbus Rtu (

    Appendix i: fieldbus interface reference 06/2017 280 51302 rev. 6 d. Modbus rtu ( 30925 ), continued device status led modbus-tcp interface e. Modbus-tcp interface kit ( 32760 ) modbus-tcp is an open master/slave application protocol that can be used on top of ethernet-tcp/ip. Modbus reads in 16 bit...

  • Page 281: F.  Profibus-Dp (

    Appendix i: fieldbus interface reference 06/2017 281 51302 rev. 6 https://www.Anybus.Com/support/file-doc-downloads/compactcom-30-series- specific/?Ordercode=ab6223 sample reference to input data: function code behavior absolute address modicon 5 digital address 3 read holding register 0-79 , 256-33...

  • Page 282: F. Profibus-Dp (

    Appendix i: fieldbus interface reference 06/2017 282 51302 rev. 6 f. Profibus-dp ( 30922 ), continued operation mode led modular status led pin signal description 3 b-line positive rxxd/txd, rs485 level 4 rts request to send 5 gnd ground (isolated) 6 +5 bus output +5v termination power (isolated, sh...

  • Page 283: G. Ethernet/ip (

    Appendix i: fieldbus interface reference 06/2017 283 51302 rev. 6 note: additional information and eds files are available at the following website. Https://www.Anybus.Com/support/file-doc-downloads/compactcom-30-series- specific/?Ordercode=ab6200 g. Ethernet/ip ( 31974 ) the ethernet/ip module util...

  • Page 284: Transmission Methods

    Appendix i: fieldbus interface reference 06/2017 284 51302 rev. 6 shown below is the module status led chart. State description off no power. Green controlled by a scanner in run state. Flashing not configured, or scanner in idle state. Red major fault, fatal error. Flashing red recoverable fault(s)...

  • Page 285: Handling Network Traffic

    Appendix i: fieldbus interface reference 06/2017 285 51302 rev. 6 costs vs. Speed profibus-dp and controlnet are very fast networks – 12 megabits per second and 500 mb/s, respectively. They are much more expensive to operate. Devicenet is less expensive. Handling network traffic fieldbuses also hand...

  • Page 286

    Appendix i: fieldbus interface reference 06/2017 286 51302 rev. 6.

  • Page 287

    Appendix i: fieldbus interface reference 06/2017 287 51302 rev. 6 input power the dt7000 requires input power of 9 to 40 vdc ( 24vdc normally) at the terminal block connector (j-19) . See the cart below for input power connections. J19 pin signal 1 pe 2 +v 3 –v dt7000 serial port connections the dt7...

  • Page 288

    Appendix i: fieldbus interface reference 06/2017 288 51302 rev. 6 module indicators listed below are the four power leds on the module. Ref green red d1 +24 power ok reverse input power d2 +5v powre ok resettle fuse tripped d3 +3.3v power ok -- d4 i/o power ok reverse i/o power d1 indicates 24v powe...

  • Page 289

    Appendix i: fieldbus interface reference 06/2017 289 51302 rev. 6 module dip switches, continued the switches can be used to reset all configurable parameters in the ddooo to factory default values, and to erase the user application. If the switches are all up (255 value) on power up, the status led...

  • Page 290

    Appendix i: fieldbus interface reference 06/2017 290 51302 rev. 6 software specifications output data format to gateway the gateway takes a serial string and remap the data to the format needed for the fieldbus type installed per the register.  the following is the definition of the serial string f...

  • Page 291

    Appendix i: fieldbus interface reference 06/2017 291 51302 rev. 6 software specifications, continued note weight values sent over the serial channel will be represented in the fieldbus registers based on the settings of bits 14 and 15 in status word 0. – if the data is set to be a 16 bit or 32 bit i...

  • Page 292

    Appendix i: fieldbus interface reference 06/2017 292 51302 rev. 6 input data format from gateway, continued stx character 1 byte, (02h) command word 0 2 bytes, (includes scale id) command word 1 2 bytes, command word 2 2 bytes, setpoint 1 weight 6 characters, setpoint 2 weight 6 characters, tare wei...

  • Page 293: Configuration

    Appendix i: fieldbus interface reference 06/2017 293 51302 rev. 6 serial data is transferred according to the rs232 specification between the gateway and the fb2550. The communications parameters are listed below. Baud 115,200 data bits 8 parity none stop bits 1 j. Standard dt7000 fieldbus configura...

  • Page 294

    Appendix i: fieldbus interface reference 06/2017 294 51302 rev. 6 j. Standard dt7000 fieldbus configuration, continued note: the ethernet/ip module utilizes the dt7000 interface. For complete programming details, see appendix i: fieldbus interface reference. For the complete data string programming ...

  • Page 295

    Appendix i: fieldbus interface reference 06/2017 295 51302 rev. 6 k. Fieldbus data representation t he following information shows the representation of data on all fieldbuses. Each fieldbus has input data (from the gateway/scales to the fieldbus), and output data (from the fieldbus to the gateway/s...

  • Page 296

    Appendix i: fieldbus interface reference 06/2017 296 51302 rev. 6 output data (word byte register usage) word byte register usage size(bytes) scale 0 0 - 1 command word 0 2 scale 1 1 2 - 3 command word 1 2 2 4 - 5 command word 2 2 3 - 4 6 - 9 setpoint 1 4 5 - 6 10 - 13 setpoint 2 4 7 - 8 14 - 17 tar...

  • Page 297

    Appendix i: fieldbus interface reference 06/2017 297 51302 rev. 6 output data (word byte register usage), continued word byte register usage size(bytes) scale 30 60 - 61 command word 0 2 scale 4 31 62 - 63 command word 1 2 32 64 - 65 command word 2 2 33 - 34 66 - 69 setpoint 1 4 35 - 36 70 - 73 setp...

  • Page 298

    Appendix i: fieldbus interface reference 06/2017 298 51302 rev. 6 input data (word byte register usage), continued word byte register usage size(bytes) scale 20 40 - 41 status word 0 2 scale 2 21 42 - 43 status word 1 2 22 44 - 45 status word 2 2 23 - 24 46 - 49 unassigned 4 25 - 26 50 - 53 gross we...

  • Page 299

    Appendix i: fieldbus interface reference 06/2017 299 51302 rev. 6 input data (word byte register usage), continued word byte register usage size(bytes) scale 60 120 - 121 status word 0 2 scale 4 61 122 - 123 status word 1 2 62 124 - 125 status word 2 2 63 - 64 126 - 129 unassigned 4 65 - 66 130 - 13...

  • Page 300

    Appendix i: fieldbus interface reference 06/2017 300 51302 rev. 6 status/command word bit usage status / command word 0 bit usage 0 scale id bits 0, 1, 2 1 scale 1 = 001, scale 2 = 010, scale 3 = 011, scale 4 = 100 2 3 motion 4 over capacity gross weight = scale capacity 5 within 2% capacity 6 enabl...

  • Page 301

    Appendix i: fieldbus interface reference 06/2017 301 51302 rev. 6 status/command word bit usage status / command word 1 bit usage 0 decimal point location bits 0, 1, 2 1 000 * 1.0; 001 * 0.1; 010 * 0.01; 011 * 0.001; 100 * 0.0001 2 3 load tare command 4 auto tare command 5 load setpoint 1 6 load set...

  • Page 302

    Appendix i: fieldbus interface reference 06/2017 302 51302 rev. 6 status/command word bit usage, continued scale id word 0 bits 0,1,2 command: changes instrument display to applicable scale. Status: value is the scale id if the scale is selected, from instrument keyboard or fieldbus, else the value ...

  • Page 303

    Appendix i: fieldbus interface reference 06/2017 303 51302 rev. 6 status/command word bit usage, continued kg weight units word 0 bit 9 command: switch scale to kg units. Status: scale is indicating in kg units. Ton weight units word 0 bit 10 command: switch scale to ton units. Status: scale is indi...

  • Page 304

    Appendix i: fieldbus interface reference 06/2017 304 51302 rev. 6 status/command word bit usage, continued load setpoint 2 word 1 bit 6 command: load setpoint 2 for this scale. Status: switches to 1 when command is executed returns to zero when command is cleared. Load cell status word 1 bits 8,9,10...

  • Page 305

    06/2017 305 51302 rev. 6 appendix ii: data output a. Remote display output data format notes: 1. Characters denoted by x are characters 0-9. 2. Leading zeroes are suppressed. 3. Polarity indication for a positive value is a space ( sp ).  negative values are not transmitted. 4. Identifier code = gr...

  • Page 306

    Appendix ii: data output 06/2017 306 51302 rev. 6 b. Configure output, continued fairbanks data format increment size bit # count by 1 count by 2 count by 5 3 1 0 1 4 0 1 1 5 always logic 1 6 always logic 0 7 parity bit status code (word) b status code (word) c bit # description 0 gross = 0 net = 1 ...

  • Page 307

    Appendix ii: data output 06/2017 307 51302 rev. 6 b. Configure output, continued toledo data format notes: 1. Characters denoted by g and t are characters 0-9. 2. Leading zeroes are not suppressed. 3. Gross weight data = g tare weight data = t status code (word) a increment size bit # count by 1 cou...

  • Page 308

    Appendix ii: data output 06/2017 308 51302 rev. 6 b. Configure output, continued toledo data format, continued status code (word) b status code (word) c bit # description 0 gross = 0 net = 1 1 positive = 0 negative = 1 2 in range = 0 overcapacity = 1 3 no motion = 0 motion = 1 4 lb = 0 kg = 1 5 alwa...

  • Page 309

    Appendix ii: data output 06/2017 309 51302 rev. 6 b. Configure output, continued cardinal 738 continuous scoreboard data format notes: 1. W = displayed weight p = polarity + = positive weight - = negative weight u = units lb = pounds kg = kilograms m = motion or o = overload g = gross; n = net sp = ...

  • Page 310

    Appendix ii: data output 06/2017 310 51302 rev. 6 b. Configure output, continued condec continuous data format notes: 1. P = polarity space = positive weight - = negative weight w = displayed weight u = units l = pounds k = kilograms g = gross; n = net m = motion 2. Leading zeros are suppressed..

  • Page 311

    06/2017 311 51302 rev. 6 appendix iii: sma protocol a. Standard scale response message most of the host commands are responded to in the following message format. The only host commands that do not are the: diagnostic, about and information commands where: start of response message scale status defi...

  • Page 312

    Appendix iii: sma protocol 06/2017 312 51302 rev. 6 b. Examples command response w w w h z r o o o the scale will repeat weight until next command is received..

  • Page 313

    06/2017 313 51302 rev. 6 appendix iv: rf pps connectivity.

  • Page 314

    06/2017 314 51302 rev. 6 appendix v: 20ma codes code units weight scale # 00 – display all data 40 lbs gross 1 41 lbs net 1 42 lbs tare 1 43 kg gross 1 44 kg net 1 45 kg tare 1 46 lbs gross 2 47 lbs net 2 48 lbs tare 2 49 kg gross 2 50 kg net 2 51 kg tare 2 52 lbs gross 3 53 lbs net 3 54 lbs tare 3 ...

  • Page 315

    Appendix v: 20ma codes 06/2017 315 51302 rev. 6 appendix v: 20ma codes, continued code units weight scale # 64 lbs gross 5 65 lbs net 5 66 lbs tare 5 67 kg gross 5 68 kg net 5 69 kg tare 5 70 lbs gross 6 71 lbs net 6 72 lbs tare 6 73 kg gross 6 74 kg net 6 75 kg tare 6 76 lbs gross 7 77 lbs net 7 78...

  • Page 316

    06/2017 316 51302 rev. 6 appendix vi: connections and cables.

  • Page 317

    06/2017 317 51302 rev. 6 appendix vii: remote switches follow these steps to setup the remote switches. 1. In the digital i/o kit ( 30359 ), connect j2 of multi-function board to j1 on the remote i/o board ( 26472 ) using cable ( 27053 ). 2. Press the menu button. 3. Open the configuration menu . 4....

  • Page 318

    06/2017 318 51302 rev. 6 appendix viii: formatable data fields scale ticket: ticket number twenty-four (24) characters : six (6) characters gross label: gross five (5) characters : six (6) characters : lb gr two (2) characters dual units gross label:p gross : : tare label: tare four (4) characters :...

  • Page 319

    Appendix viii: formatable data fields 06/2017 319 51302 rev. 6 formatable data fields, continued : six (6) characters : two (2) characters : dual units prod tot units>: un> customer label: customer twenty-four (24) characters (caption is editable from ticket format) : sixteen (16) characters : forty...

  • Page 320

    06/2017 320 51302 rev. 6 appendix ix: remote function commands hardware connections remote functions cn14 remote zero switch 3 11 or 12 remote print switch 9 11 or 12  these must be dry contacts only.  the i/o accessory must be installed. Remote software commands remote software commands using ser...

  • Page 321

    Manufactured by fairbanks scale, inc . 821 locust street kansas city, mo 64106 www.Fairbanks.Com fb2550 dat series d river a ccess t erminal service manual document 51302.