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FCI ST100 series Installation, Operation & Maintanance Manual
Summary of ST100 series
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St100 series thermal mass flow meter installation, operation & maintenance manual installation, betrieb und wartungshandbuch manual de instalación, operación y mantenimiento 安装、操作和维护手册 fluid components international llc (fci). All rights reserved. Doc. No. 06en003400
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St100 series flow meter fluid components international llc notice of proprietary rights this document contains confidential technical data, including trade secrets and proprietary information which is the property of fluid components international llc (fci). Disclosure of this data to you is express...
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St100 series flow meter 06en003400 rev. F fluid components international llc i table of contents 1 general ....................................................................................................................................................................................................
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06en003400 rev. F st100 series flow meter ii fluid components international llc process data logging configuration ............................................................................................................................................................................................
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St100 series flow meter 06en003400 rev. F fluid components international llc iii appendix a outline dimensional drawings .......................................................................................................................................................................49 appendix ...
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St100 series flow meter general fluid components international llc 1 1 general product description the st100 series is a thermal dispersion, industrial process grade air/gas flow meter. It is suitable for all air and gas flow measurement applications in line sizes from 1” to 100” [25 to 2500 mm] and...
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General st100 series flow meter 2 fluid components international llc stp100 – single point insertion element with flow, temperature and pressure process output stp102 – dual point insertion elements with flow, temperature and pressure process output stp110 – single point insertion element with flow ...
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St100 series flow meter general fluid components international llc 3 instrument measuring capability st1xx models: flow rate, total flow and temperature stp1xx models: flow rate, total flow, temperature and pressure basic style st100: insertion, single-point st100l: in-line (spool piece), single-poi...
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General st100 series flow meter 4 fluid components international llc st100l in-line style – fp and – s style flow element: -40 °f to 250 °f [-40 °c to 121 °c] process connection compression fittings: models st100 and st102 only 3/4” or 1” male npt, stainless steel with adjustable teflon ferrule or m...
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St100 series flow meter general fluid components international llc 5 readout/display and optical touch buttons (optional): • large 2” x 2” [50 mm x 50 mm] lcd; digital plus bar graph and engineering units • digital displays of flow rate, total flow, temperature and pressure (with stp models); user s...
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St100 series flow meter installation fluid components international llc 7 figure 1 2 instrument installation warning: consult the manufacturer if dimensional information on the flameproof joints is necessary. Warning: the ambient temperature range and applicable temperature class of the st100 series...
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Installation st100 series flow meter 8 fluid components international llc 6. Apply proper thread sealant to the tapered pipe thread on the compression fitting and secure into pipe mounting coupling. 7. Insert the flow element to the insertion depth mark and hand tighten the compression nut. Align th...
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St100 series flow meter installation fluid components international llc 9 flange mount the flange mount flow element in shown in figure 3. Attach the process mating flange with care. The correct orientation of the flow element must be maintained to ensure the calibrated accuracy. • verify the proces...
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Installation st100 series flow meter 10 fluid components international llc adjustable/retraceable packing gland mounting for applications involving the use of packing glands refer to drawings located in appendix a for additional detail. Npt and flange mounted gland are available. Isolation valves ar...
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St100 series flow meter installation fluid components international llc 11 hart output • command 9 – slot 0, 2, 4: flow or two point average flow. • command 9 – slot 5: temperature or two point average temperature • command 9 – slot 6: pressure fieldbus output • flow ai block – two point average flo...
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Installation st100 series flow meter 12 fluid components international llc flow element wiring the st/stp102a can be configured with one integral and one remote flow element or with two separate flow elements and remote electron- ics. Wiring diagrams for these configurations are located in appendix ...
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St100 series flow meter installation fluid components international llc 13 troubleshooting the “service mode” both hart and f oundation fieldbus provide access to the individual sensor output values. The st/stp102a electronics transmitter can recognize a disconnected flow element. If this condition ...
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Installation st100 series flow meter 14 fluid components international llc figure 7 integral electronics the integral electronics package is mounted during the flow element installation process. The integral electronics can be rotated ±180 degrees on the top of the flow element insertion pipe. This ...
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St100 series flow meter installation fluid components international llc 15 figure 9 figure 10 remote pipe mounting refer to the figures below for remote transmitter pipe mounting details. C00994-2-1 1½" or 1" pipe st100 series transmitter 2x 1/4"-20 u bolts, sst aluminum bracket (fci provided) 4x 1/...
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Installation st100 series flow meter 16 fluid components international llc instrument wiring the flow transmitter can be powered by 85 – 265 vac or 24 vdc as specified in the instrument specification. The electronics cannot be configured to switch between ac and dc power. For 220/265 vac installatio...
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St100 series flow meter installation fluid components international llc 17 figure 13 connection 10 ft (3 m) 50 ft (15 m) 100 ft (31 m) 250 ft (76 m) 500 ft (152 m) 1000 ft (305 m) power ac or dc 22 22 22 20 18 16 flow element (8 conductor shielded) 24 24 24 22 22 18 stp flow element (10 conductor sh...
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Installation st100 series flow meter 18 fluid components international llc reference the following wiring diagrams in appendix b for specific integral and remote mounted electronics. Figure b-1 – integral: ac input power, analog and hart output figure b-2 – remote: ac input power, analog and hart ou...
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St100 series flow meter operation fluid components international llc 19 figure 14 3 operation basic commissioning and start-up when all working and process connections have been verified, apply power to the instrument. Lcd-equpped instruments briefly show a welcome screen indicating the hmi software...
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Operation st100 series flow meter 20 fluid components international llc verify engineering units verify that the engineering units are correct for flow rate, temperature (and pressure is equipped). Use the hmi to make any necessary changes. The basic functions accessible from the hmi menu are listed...
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St100 series flow meter operation fluid components international llc 21 welcome screen the usb connect button is the primary communication method. Ethernet communication is also an option, but it is much slower than usb commu- nication. An example process data screen is shown below. Process data scr...
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Operation st100 series flow meter 22 fluid components international llc with the configuration software running on the attached pc the user has access to all the configurable features of the st100 series of instruments. If parameter changes are required the user level password (2772) is required. Fo...
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St100 series flow meter operation fluid components international llc 23 start the st100 configuration software application. Click usb connect on the home screen. Select the basic setup branch from the menu tree on the window's left side. Select the totalizer tab. Configure as desired (check/uncheck ...
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Operation st100 series flow meter 24 fluid components international llc process data logging configuration start the st100 configuration application. Click usb connect on the home screen. Select the basic setup branch from the menu tree on the window's left side. Select the sd card logging tab. Proc...
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St100 series flow meter operation fluid components international llc 25 upload selected log file(s) to a pc using a usb cable and the st100 configuration application it is possible to upload selected log file(s) to a pc using a usb cable and the st100 configuration software application without remov...
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Operation st100 series flow meter 26 fluid components international llc the internal delta-r resistor check may be programmed ahead of time using the st100 configuration software application. The user may run and save a test log (to the st100 internal fram) automatically at these user-defined interv...
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St100 series flow meter operation fluid components international llc 27 extended operation modes the measurement capabilities of the st100 series instruments are expanded with the following extended operating modes: • external input flow adjust (eia) • external st100 flow input (efi) • auto fe calib...
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Operation st100 series flow meter 28 fluid components international llc external input flow adjust (eia) this mode corrects the flow rate of an st100 flow meter when an external 4-20 ma current is fed into the auxiliary input port. Four polyno- mial factors are used to determine the correction appli...
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St100 series flow meter operation fluid components international llc 29 example process data screen with efi mode shown external 4-20 ma input setup screen external st100 flow input (efi) this mode connects two separate st100 flow meters for continuous flow averaging. This is done by sending 4-20 ma...
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Operation st100 series flow meter 30 fluid components international llc select the group switch setup tab. In the window’s auto fe calibration group switching setup field, specify the process data type via the pro- cess data drop-down list (choose from flow, temperature, or pressure). Observe that t...
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St100 series flow meter operation fluid components international llc 31 external control group switching (egs) this mode automatically changes the st100 calibration group based on a 4-20 ma output current from another device fed into the st100 auxiliary input port. Start the application. Click usb c...
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St100 series flow meter maintenance fluid components international llc 33 4 maintenance warning: to avoid hazards to personnel, ensure that all environmental isolation seals are properly maintained. Caution: the electronics contains electrostatic discharge (esd) sensitive devices. Use standard esd p...
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St100 series flow meter troubleshooting fluid components international llc 35 5 troubleshooting warning: testing/troubleshooting of this instrument is limited to qualified personnel only. The operator assumes all responsibilities or safe practices while troubleshooting. Caution: the electronics cont...
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Troubleshooting st100 series flow meter 36 fluid components international llc general function check the st100 series thermal mass flow meter is available in various configurations; this troubleshooting section covers st100 single point remote analog (4-20ma/hart) st100 single point remote digital b...
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St100 series flow meter troubleshooting fluid components international llc 37 when namur is enabled, and a fatal fault is detected, the 4-20 ma output is forced to the preselected namur output level. Use the click to test namur button (forces namur output) as needed to verify the system setup and wi...
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Troubleshooting st100 series flow meter 38 fluid components international llc verify standard versus actual process conditions the flow meter measures the mass flow rate. The mass flow rate is the mass of the gas flowing through a pipe per time. Other flow meters, such as an orifice plate or a pitot...
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St100 series flow meter troubleshooting fluid components international llc 39 troubleshooting the flow element this procedure is different depending on the instruments configuration, integral or remote. Integral configuration (reference figure 18 shown below.) 1. Turn off the input power to the inst...
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Troubleshooting st100 series flow meter 40 fluid components international llc the table values are temperature dependent and may differ several ohms higher or lower depending on the local temperature. The resistance values shown above are based on an ambient temperature of 70 °f (20 °c). If these re...
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St100 series flow meter troubleshooting fluid components international llc 41 awg size ohms per 1000 feet 14 2.52 15 3.18 16 4.02 17 5.05 18 6.39 19 8.05 20 10.1 21 12.8 22 16.2 23 20.3 24 25.7 resistance versus wire size (awg) check the flow element voltages if resistance measurements fail to resol...
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Troubleshooting st100 series flow meter 42 fluid components international llc verification of the electronics check the flow transmitter power supply voltages check the voltages shown in the table below with a dmm set to voltage. The readings are taken on the power supply board at connector p2. Pin ...
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St100 series flow meter troubleshooting fluid components international llc 43 if you are troubleshooting the flow meter and the readings are good, the flow transmitter is good and the problem may involve the flow element or interconnecting cable. If the readings are off, a flow element calibration m...
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Troubleshooting st100 series flow meter 44 fluid components international llc allowable limits example 1 - 4-20 ma output check using 1-5 vdc measurement. Accuracy: ±(0.75% reading + 0.5% full scale) from gf90 manual sample delta r table entry: delta ‘r (ohms) vdc across 250 ohms ma output unit dr i...
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St100 series flow meter troubleshooting fluid components international llc 45 integral electronics fes-200 cable thumbwheel switches disconnect sensor connector and plug in fes-200 cable tp1 heater current c01252-1-1 figure 22 - integral configuration local flow element wiring pin 1 2 3 4 5 6 7 8 wi...
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Troubleshooting st100 series flow meter 46 fluid components international llc disconnect sensor wires and plug in fes-200 cable remote electronics fes-200 cable tp1 heater current thumbwheel switches c01254-1-1 reference sensor h l g active sensor h l g 1 htr exc #1 3 htr rtn 4 act exc 5 act sen 6 g...
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St100 series flow meter troubleshooting fluid components international llc 47 defective parts before returning any equipment to fci, obtain an ra number for authorization, tracking and repair/replacement instructions. If a return is required, remove defective instrument, replace with spare, calibrat...
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St100 series flow meter appendix a - outline dimensional drawings fluid components international llc 49 appendix a outline dimensional drawings.
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Appendix a - outline dimensional drawings st100 series flow meter 50 fluid components international llc 7.75 197 "u" length 10.00 max 7. 254 5.00 127 5.40 137 vertical flow orientation shown horizontal flow orientation shown compression fitting teflon or metal ferrule 6. Laser marking ruler scale pr...
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St100 series flow meter appendix a - outline dimensional drawings fluid components international llc 51 .80 20 .88 22 .88 22 vertical flow orientation shown horizontal flow orientation shown y 5.00 127 5.00 127 x .25 6 z 3.27 83 3.90 max 99 7.75 197 2.80 71 2.22 57 2x .75 19 2x 2.25 57 2x 1.75 44 2x...
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Appendix a - outline dimensional drawings st100 series flow meter 52 fluid components international llc vertical flow orientation shown horizontal flow orientation shown y 5.00 127 5.00 127 x .25 6 z 7.75 197 2.80 71 2.22 57 2x .75 19 2x 2.25 57 2x 1.75 44 2x 1.44 37 2x 4.25 108 2x 2.88 73 4x .31 8 ...
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St100 series flow meter appendix a - outline dimensional drawings fluid components international llc 53 vertical flow orientation shown horizontal flow orientation shown y 5.00 127 5.00 127 x .25 6 z 7.75 197 2.80 71 2.22 57 2x .75 19 2x 2.25 57 2x 1.75 44 2x 1.44 37 2x 4.25 108 2x 2.88 73 4x .31 8 ...
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Appendix a - outline dimensional drawings st100 series flow meter 54 fluid components international llc 7.74 197 3.62 92 4.12 105 x x/2 7. "a" length 10.00 max 254 5.42 138 7 dia 2 dia 5.00 127 specifications customer: purchase order no: customer order no: wetted surface material: max element operat...
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St100 series flow meter appendix a - outline dimensional drawings fluid components international llc 55 specifications customer: purchase order no: customer order no: wetted surface material: max element operating temp: line type connection: line size: a length: serial no: tag no: 7. 00 178 5. 00 12...
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Appendix a - outline dimensional drawings st100 series flow meter 56 fluid components international llc 5.00 127 5.40 137 8.75 222 6.50 165 max "u" length 1.13 29 26.75 679 max 7. 7.75 197 5.74 146 3.10 79 .45 11 "fp" style head vertical flow orientation shown horizontal flow orientation shown speci...
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St100 series flow meter appendix a - outline dimensional drawings fluid components international llc 57 y 5.00 127 5.00 127 x .25 6 z 7.75 197 2.80 71 2.22 57 2x .75 19 2x 2.25 57 2x 1.75 44 2x 1.44 37 2x 4.25 108 2x 2.88 73 4x .31 8 4x .40 10 26.25 667 max 7. 8.75 222 4.83 123 6.50 165 max 5.74 146...
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St100 series flow meter appendix b - wiring diagrams fluid components international llc 59 appendix b wiring diagrams appendix b provides the following wiring diagrams: • integral: ac input power, analog and hart output • remote: ac input power, analog and hart output • integral: dc input power, ana...
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Appendix b - wiring diagrams st100 series flow meter 60 fluid components international llc figure b-1 – integral: ac input power, analog and hart output figure b-2 – remote: ac input power, analog and hart output ac input power 86-265 vac customer connection 16-22 ga wire c00990-1-3 analog output (h...
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St100 series flow meter appendix b - wiring diagrams fluid components international llc 61 figure b-3 – integral: dc input power, analog and hart output figure b-4 – remote: dc input power, analog and hart output dc input power 24 vdc 20% customer connection 16-22 ga wire analog output (hart) analog...
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Appendix b - wiring diagrams st100 series flow meter 62 fluid components international llc figure b-5 – integral: ac input power, f oundation fieldbus output figure b-6 – remote: ac input power, f oundation fieldbus output ac input power 86-265 vac customer connection 16-22 ga wire line a (+) ground...
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St100 series flow meter appendix b - wiring diagrams fluid components international llc 63 figure b-7 – integral: dc input power, f oundation fieldbus output figure b-8 – remote: dc input power, f oundation fieldbus output dc input power 24 vdc 20% customer connection 16-22 ga wire remote flow trans...
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Appendix b - wiring diagrams st100 series flow meter 64 fluid components international llc figure b-9 – integral: ac input power, modbus output figure b-10 – remote: ac input power, modbus output ac input power 86-265 vac customer connection 16-22 ga wire line a (+) ground line b (-) c01014-1-3 jump...
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St100 series flow meter appendix b - wiring diagrams fluid components international llc 65 figure b-11 – integral: dc input power, modbus output figure b-12 – remote: dc input power, modbus output dc input power 24 vdc 20% customer connection 16-22 ga wire remote flow transmitter (element) 300-1000 ...
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Appendix b - wiring diagrams st100 series flow meter 66 fluid components international llc figure b-13 – remote: 8-conductor interconnection cable figure b-14 – source, pulse/frequency output st100 remote transmitter 8 conductor shielded cable 7 htr exc#1 8 htr rtn 6 act exc 4 act sen 2 gnd sen 1 rt...
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St100 series flow meter appendix b - wiring diagrams fluid components international llc 67 figure b-15 – sink, pulse/frequency output figure b-16 – flow element connection, integral/remote 10kΩ counter input + - external 24 vdc power supply com npn c01027-1-4 cl c01057-1-3 remote flow element (senso...
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Appendix b - wiring diagrams st100 series flow meter 68 fluid components international llc figure b-17 – flow element connection, remote figure b-18 – remote: 10-conductor interconnection cable cl remote flow element (sensor no.2) remote flow element (sensor no.1) 8 conductor shielded cable. (see fi...
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St100 series flow meter appendix b - wiring diagrams fluid components international llc 69 figure b-19 – extended operation mode, external input flow adjust (eia) figure b-20 – extended operation mode, external st100 flow input (efi) + - c01340-1-1 + - st102 ac power, dual remote interface board sho...
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Appendix b - wiring diagrams st100 series flow meter 70 fluid components international llc integral - ac input power, analog and hart output remote - ac input power, analog and hart output generation 1 st100 series - analog and hart wiring units shipped april 2012 through july 2013 remote flow trans...
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St100 series flow meter appendix c - additional information fluid components international llc 71 appendix c additional information this appendix contains the following information: • delta r sheet (sample) • parameters report from the st100 configuration application (sample) • hmi menu outline (v2....
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Appendix c - additional information st100 series flow meter 72 fluid components international llc delta r sheet (sample).
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St100 series flow meter appendix c - additional information fluid components international llc 73 parameters report from the st100 configuration application (sample).
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Appendix c - additional information st100 series flow meter 74 fluid components international llc.
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St100 series flow meter appendix c - additional information fluid components international llc 75.
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Appendix c - additional information st100 series flow meter 76 fluid components international llc.
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St100 series flow meter appendix c - additional information fluid components international llc 77 note: the hmi interface cannot access extended operation modes. Use the st100 configuraton software application to set up an extended operating mode. See "extended operation modes" on page 27. Hmi menu ...
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Appendix c - additional information st100 series flow meter 78 fluid components international llc 8. Idr test is complete. Record values for comparison. 7. Idr test is running. 5. Input password e#c 4. Select fe 1 for st100 single point system. 6. Select password. 1. Normal operation display: select...
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St100 series flow meter appendix c - additional information fluid components international llc 79 st100 configuration software menu outline (v2.2.0.X) welcome to the st100 configuration application ■ st100 ● p rocess d ata ( in c ustomer u nits ) ■ flow(display) ■ temperature(display) ■ pressure(dis...
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Appendix c - additional information st100 series flow meter 80 fluid components international llc – get from device (button) – send to device (button) ■ sdcardlogfiles(frame) – show list of log files (button) – list of log files (log file name, size) (list box) – upload selected log file(s) (button)...
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St100 series flow meter appendix c - additional information fluid components international llc 81 ■ sendtodevice(button) ▬ modbus ■ modbus(frame) – node id: (text box) – mode: (drop-down list) – baud: (drop-down list) – data bits: (drop-down list) – parity: (drop-down list) – stop bits: (drop-down l...
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Appendix c - additional information st100 series flow meter 82 fluid components international llc – 4-20mainput(textbox) – offset (text box) – clicktoread4-20mainput(button) ■ getfromdevice(button) ■ sendtodevice(button) — options ■ optionalfeatures(frame) – hmi display present (check box) ■ feconfi...
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St100 series flow meter appendix c - additional information fluid components international llc 83 step 1 step 3 step 5 step 2 step 4 step 6 insert dc power supply cable through enclosure conduit port as shown. Measure 10 to 12 inches beyond interface board. Slice open the jacket 10 to 12 inches and ...
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St100 series flow meter appendix d - glossary fluid components international llc 85 appendix d glossary abbreviations delta-r (dr) differential resistance delta-t (dt) differential temperature dmm digital multimeter dpdt double pole double throw fci fluid components intl htr heater led light emittin...
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St100 series flow meter appendix e - approvals fluid components international llc 87 appendix e approvals flow/liquid level/temperature instrumentation visit fci on the worldwide web: www.Fluidcomponents.Com 1755 la costa meadows drive, san marcos, california 92078 usa 760-744-6950 800-854-1993 ...
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St100 series flow meter appendix e - approvals fluid components international llc 89 safety instructions for the use the st100 series flow meter in hazardous areas approval fm12atex0016x/iecex fmg12.0003x for: ii 2 g for gas protection ex d iic t6…t1 ii 2 d for dust protection ex tb iiic t85ºc…t450º...
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Appendix e - approvals st100 series flow meter 90 fluid components international llc d a deutsch - sicherheitshinweise diese sicherheitshinweise gelten für die fluid components, st100 series flow meter gemäß der eg-baumusterprüfbescheinigung nr. Fm12atex0016x/iecex fmg12.0003x (bescheinigungsnummer ...
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St100 series flow meter appendix e - approvals fluid components international llc 91 gr Υποδείξεις ασφαλείας Αυτές οι οδηγίες ασφαλείας ισχύουν για τα ροόμετρα της fluid components τύπου st100 series που φέρουν Πιστοποιητικό Εγκρίσεως Ευρωπαϊκής Ένωσης, με αριθμό πιστοποίησης fm12atex0016x/iecex fmg...
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Appendix e - approvals st100 series flow meter 92 fluid components international llc f b l consignes de sécurité ces consignes de sécurité sont valables pour le modèle série st100 de la société fluid components (fci) conforme au certificat d’épreuves de type fm12atex0016x/iecex fmg12.0003x (numéro d...
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St100 series flow meter appendix e - approvals fluid components international llc 93 nl b nederlands - veiligheidsinstructies deze veiligheidsinstructies gelden voor de flow meter uit de st100-serie van fluid components (fci) overeenkomstig het eg- typegoedkeuringscertificaat met nummer fm12atex0016...
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Appendix e - approvals st100 series flow meter 94 fluid components international llc e español - instrucciones de seguridad estas instrucciones de seguridad son de aplicación para el modelo serie st100 de fluid components, según la certificación ce de nº fm12atex0016x/iecex fmg12.0003x para aplicaci...
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St100 series flow meter appendix f - customer service fluid components international llc 95 appendix f customer service customer service/technical support fci provides full in-house technical support. Additional technical representation is also provided by fci field representatives. Before contactin...
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Appendix f - customer service st100 series flow meter 96 fluid components international llc extended warranty an extended warranty is available. Contact the factory for more information. Return to stock equipment the customer is responsible for all shipping and freight charges for equipment that is ...
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St100 series flow meter appendix f - customer service fluid components international llc 97 1. Return customer information returning company’s name: _____________________________phone# __________________________________ return contact name: __________________________________ fax # __________________...
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Appendix f - customer service st100 series flow meter 98 fluid components international llc the following return authorization request form and decontamination statement must be completed, signed and faxed back to fci before a return authorization number will be issued. The signed decontamination st...
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St100 series flow meter appendix f - customer service fluid components international llc 99 warranties goods furnished by the seller are to be within the limits and of the sizes published by the seller and subject to the seller’s standard tolerances for variations. All items made by the seller are i...
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St100 series flow meter fluid components international llc 06en003400 rev. F fci’s complete customer commitment. Worldwide iso 9001 and as9100 certified notice of proprietary rights this document contains confidential technical data, including trade secrets and proprietary information which is the p...