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- Instructions For Use, Installation And Maintenance
Ferroli TEMPRA 30 Instructions For Use, Installation And Maintenance
Summary of TEMPRA 30
Page 1
Wall-mounted gas fired, condensing combination boiler ferroli f 30 b cod. 3540b30/1 - 04/2005 seasonal efficiency (sedbuk ) band b g c n° 47-267-36 instructions for use, installation and maintenance for the united kingdom and eire.
Page 2: Ferroli F 30 B
2 3 ferroli f 30 b ferroli f 30 b important your "benchmark" installation, commissioning and service record log book is enclosed in the last pages of this manual. “this record must be completed and left with the end user ”. Ferroli is a member of the benchmark initiative and fully supports the aims ...
Page 3: Ferroli F 30 B
2 3 ferroli f 30 b ferroli f 30 b 1. Operating instructions ................................................................................ 4 1.1 introduction............................................................................................................................ 4 1.2 control pa...
Page 4: Ferroli F 30 B
4 5 ferroli f 30 b ferroli f 30 b 1. Operating instructions 1.1 introduction dear customer, thank you for choosing ferroli f 30 b, a ferroli wall-mounting boiler featuring advanced design and technology, high reliability and quality construction. Please read this manual carefully and keep it for fut...
Page 5: Ferroli F 30 B
4 5 ferroli f 30 b ferroli f 30 b fig. 1 1.2 control panel the boiler is designed for use with two types of gas: natural gas ng or propane (lpg). The type of gas can be selected when purchasing the boiler or the appliance can be converted later on site by a competent person. It operates with technol...
Page 6: Ferroli F 30 B
6 7 ferroli f 30 b ferroli f 30 b 1.3 operating instructions ignition • open the gas isolation valve upstream of the boiler. • purge the air from the pipe upstream of the gas valve. • ensure power is on to appliance. • turn the switch a (fig. 1) to the on position. • the boiler is now ready to funct...
Page 7: Ferroli F 30 B
6 7 ferroli f 30 b ferroli f 30 b heating and hot water - "winter” ( ) to obtain heating from the boiler, turn the temperature regulator (b fig. 1) clockwise to the maximum position, ensure that any other heating controls e.G. Room thermostats, clock etc. Are in the on posi- tion. The boiler may be ...
Page 8: Ferroli F 30 B
8 9 ferroli f 30 b ferroli f 30 b 1.7 time clock a 24 hour time clock is fitted to the boiler to control the central heating, this will come into operation when the selector switch “f” is turned to the position marked “auto”. To set time of day 1. Slide switch (a) to left position 2. Using button + ...
Page 9: Ferroli F 30 B
8 9 ferroli f 30 b ferroli f 30 b 2. Installation 2.1 general instructions this device must only be used for the purpose for which it is specially designed. This unit is designed to heat water to a temperature below boiling point and must be connected to a hea- ting system and/or a water supply syst...
Page 10: Ferroli F 30 B
10 11 ferroli f 30 b ferroli f 30 b minimum a b d 5 cm 20 cm 60 cm (via an openable panel) c 20 cm table 1 fig. 2 2.2 boiler location the unit’s combustion circuit is sealed off from the installation room. The installation room must be sufficiently well ventilated to prevent any dangerous conditions...
Page 11: Ferroli F 30 B
10 11 ferroli f 30 b ferroli f 30 b make up water provision must be made for replacing water lost from the sealed system. Reference should be made to bs6798, for methods of filling and making up sealed systems. There must be no direct connection between the boiler's central heating system and the ma...
Page 12: Ferroli F 30 B
12 13 ferroli f 30 b ferroli f 30 b 2.3 boiler water connections the heating capacity of the unit should be previously established by calculating the building’s heat requirement according to current regulations. For good operation and long life of the boiler, the plumbing system must be well proport...
Page 13: Ferroli F 30 B
12 13 ferroli f 30 b ferroli f 30 b the connecting kits shown in fig. 7 are supplied as standard. Key a = nut b = compression olive d = 3/4Ó seal (green) e = 1/2Ó seal (green) f = 1/2Ó gas seal (blue) g = filter h = cap flow isolation valve hot water connection gas isolation valve cold water isolati...
Page 14: Ferroli F 30 B
14 15 ferroli f 30 b ferroli f 30 b 2.4 connection to the gas system if necessary the local gas supplier should be consulted, at the installation planning stage, in order to establish the availability of an adequate supply of gas. An existing service pipe must not be used without prior consultation ...
Page 15: Ferroli F 30 B
14 15 ferroli f 30 b ferroli f 30 b room thermostat caution: the room thermostat must have voltage free contacts. Connecting 230 v. To the terminals of the time clock and room thermostat will irreparably damage the p.C.B. When connecting a room thermostat with a daily or weekly program, or a timer s...
Page 16: Ferroli F 30 B
16 17 ferroli f 30 b ferroli f 30 b 1 restrictor for boiler operation, the restrictor supplied with the unit must be mounted following the instructions below. Determine the correct size of flue restrictor required. Before inserting the flue gas duct in the boiler, check that the restrictor fitted is...
Page 17: Ferroli F 30 B
16 17 ferroli f 30 b ferroli f 30 b connection with concentric flue system the unit can be connected to a concentric air/flue duct with a horizontal or vertical outlet as shown on the following drawings. Numerous accessories are available on request to meet the various installation requirements. Ple...
Page 18: Ferroli F 30 B
18 19 ferroli f 30 b ferroli f 30 b vertical outlet fig. 10c the total length in equivalent metres of the concentric flue must not exceed the maximum lengths stated in the following table, note that each bend gives an increase to the stated reduction. For example, a duct = 60/100 composed of 1 bend ...
Page 19: Ferroli F 30 B
18 19 ferroli f 30 b ferroli f 30 b 1 3 4 2 1kwma84u ref. 1 2 3 4 n pieces 16 10 1 1 vertical flue pipe Ø80 vertical air pipe Ø80 vertical flue terminal two pipe adaption kit (1kwmr54a) description equivalent loss 25,6 m 10,0 m 12,0 m 0,0 m 47,6 m total table 3 fig. 11 fig. 12 connection with 80 mm ...
Page 20: Ferroli F 30 B
20 21 ferroli f 30 b ferroli f 30 b table of flue and accessories the stated loss values refer to genuine ferroli flue accessories. Terminal position.
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20 21 ferroli f 30 b ferroli f 30 b.
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22 23 ferroli f 30 b ferroli f 30 b connection to collective flues or single flues with natural draught if you are then going to connect the ferroli f 30 b boiler to a collective flue or a single flue with natural draught, the flue must be expressly designed by professionally qualified technical per...
Page 23: Ferroli F 30 B
22 23 ferroli f 30 b ferroli f 30 b condensate discharge where possible the condensate should discharge into an internal soil pipe or waste system. The minimum pipe diameter required is 22 mm, a trap has already been fitted to the appliance with a flexible tail to facilitate the connection to the co...
Page 24: Ferroli F 30 B
24 25 ferroli f 30 b ferroli f 30 b 3. Service and maintenance 3.1 adjustments all adjustment and conversion operations must be carried out by a qualified and trained engineer such as a ferroli service engineer. Ferroli declines any responsibility for damage or physical injury caused by unqualified ...
Page 25: Ferroli F 30 B
24 25 ferroli f 30 b ferroli f 30 b fig. 16 adjustment potentiometers adjusting maximum output for central heating system (fig. 16) this adjustment must be carried out electronically using the “p3” adjustment screw starting with a cold central heating system. Connect a pressure gauge to the pressure...
Page 26: Ferroli F 30 B
26 27 ferroli f 30 b ferroli f 30 b 3.2 initial start-up commissioning must be performed by qualified personnel. Checks to be made at initial start up, and after all maintenance operations that involved discon- necting from the system or an intervention of a safety device. Checks to be carried out b...
Page 27: Ferroli F 30 B
26 27 ferroli f 30 b ferroli f 30 b close the boiler isolation gas cock and turn off the electricity to the boiler. Important: if the boiler is not to be used for lengthy periods during the winter, to avoid frost damage, you are recommended to drain the water from the circuits (domestic hot water an...
Page 28: Ferroli F 30 B
28 29 ferroli f 30 b ferroli f 30 b servicing procedure 1. Visually check boiler for correct installation and flueing. 2. Isolate electricity supply & check fuse is 3amp. 3. Remove case by undoing the two screws located at the bottom rear corners, lift slightly and pull forward. 4. Carry out prelimi...
Page 29: Ferroli F 30 B
28 29 ferroli f 30 b ferroli f 30 b cleaning the boiler and burner the body and burner must not be cleaned with chemical products or wire brushes. Special care must be taken over all the sealing systems pertaining to the sealed chamber (gaskets, cable clamps, etc.). In addition, it is necessary to p...
Page 30: Ferroli F 30 B
30 31 ferroli f 30 b ferroli f 30 b the burner will light at ignition burner pressure, automatically range rating itself up to the heating load, then modulating down when the boiler reaches the desired flow temperature. When the central heating is satisfied the burner will go off and the fan stops i...
Page 31: Ferroli F 30 B
30 31 ferroli f 30 b ferroli f 30 b mf03.1 pcb when operating the c.H. The following lights should be on: 4, 5 and flame on light. For d.H.W. The following lights should be on: 3, 5 and flame on light. If the boiler works for c.H. But not d.H.W., or vice versa, a number of components must be functio...
Page 32: Ferroli F 30 B
32 33 ferroli f 30 b ferroli f 30 b both are adjustable by the controls on the facia and because the boiler features automatic range rating no adjustments need to be made. Electro mechanical relays control pump operation and demand. Air pressure switch operating at 230 v ac and situated next to the ...
Page 33: Ferroli F 30 B
32 33 ferroli f 30 b ferroli f 30 b 4 technical characteristics and data 4.1 dimensions and connections fig. 18 top view bottom view 1 2 3 4 5 703 363 761 189 161,5 120 178,5 191 460 430 15 15 175 189 36 95 60 60 155 54 703 768 754 key 1 system flow (22 mm with isolation valve fitted) 2 dhw outlet (...
Page 34: Ferroli F 30 B
34 35 ferroli f 30 b ferroli f 30 b 4.2 general view and main components fig. 19 32 56 132 27 19 26 81 16 43 5 49 34 82 10 8 7 9 11 22 21 42 14 114 44 136 277 193 154 126 key 5 combustion chamber 7 gas inlet 8 dhw outlet 9 cold water inlet 10 ch flow 11 ch return 14 safety valve 16 fan 19 combustion...
Page 35: Ferroli F 30 B
34 35 ferroli f 30 b ferroli f 30 b 11 7 9 16 10 8 56 81 44 32 49 20 82 27 5 14 114 136 42 34 43 277 126 p1 p2 4.3 hydraulic diagram fig. 20 key 5 combustion chamber 7 gas inlet 8 dhw outlet 9 cold main inlet 10 ch flow 11 ch return 14 heating safety valve 16 fan 32 heating pump 34 flow temperature ...
Page 36: Ferroli F 30 B
36 37 ferroli f 30 b ferroli f 30 b 4.4 technical data table heating heating temperature adjustment range maximum working temperature in heating maximum working pressure in heating bar minimum working pressure in heating bar expansion vessel capacity litres expansion vessel pre-filling pressure bar ...
Page 37: Ferroli F 30 B
36 37 ferroli f 30 b ferroli f 30 b 4.5 diagrams head available for the system fig. 21 a 3 1 2 0 500 1.000 1.500 2.000 q [l/h] 0 1 2 3 4 5 6 7 h [m h2o] circolatore h 6 m. Per modelli: domicompact f 30 b ferroli f 30 b = circulator speed = boiler losses of head.
Page 38: Ferroli F 30 B
38 39 ferroli f 30 b ferroli f 30 b fig. 22 key 16 fan 32 central heating pump 34 c en tra l h ea tin g flo w te m pe ra tu re se ns or 42 domestic hot water fl ow temperature sensor 43 air pressure switch 44 gas valve 49 safety thermostat 62 time clock 72 room thermostat key br brown blue blue bl b...
Page 39: Ferroli F 30 B
38 39 ferroli f 30 b ferroli f 30 b.
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Benchmark ...
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Phone numbers: installer service engineer because of our constant endeavour for improvement details may vary slightly from those quoted in these instructions. Lichfield road, branston industrial estate, burton upon trent, staffordshire de14 3hd tel. 08707 282 885 - fax 08707 282 886 all specificatio...