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Galil DMC-41x3 Installation Manual

Summary of DMC-41x3

  • Page 1

    Dmc-41x3 installation manual-etl dmc-41x3 integrated amplifier installation manual manual rev. 1.0a3 by galil motion control, inc. Galil motion control, inc. 270 technology way rocklin, california 95765 phone: (916) 626-0101 fax: (916) 626-0102 e-mail address: support@galilmc.Com url: www.Galilmc.Co...

  • Page 2: Using This Manual

    Using this manual this manual provides information for the wiring, installation, powering-up, and basic communication to the dmc-41x3 motion controller with the galil internal amplifiers, amp-435x0 and amp-432x0. The following list of part numbers are examples of configurations of the dmc-41x3 motio...

  • Page 3: Chapter 1 Overview

    Chapter 1 overview introduction dmc-41x3 motion controller the dmc-41x3 series are galil’s econo motion controller that is a scaled-down version of the dmc- 40x0 acclerra series controller. The controller series offers many enhanced features compared to prior generation econo series controllers incl...

  • Page 4

    Amp-43520/43540 servo amplifier (-d3520/-d3540) the amp-43540 and amp-43520 amplifies reside inside the dmc-41x3 enclosure. The amp-43540 contains four sinusoidally commutated, pwm amplifiers for driving brushless servo motors (the amp- 43520 contains 2 amplifiers). Each amplifier drives motors oper...

  • Page 5: Chapter 2 Installation

    Chapter 2 installation pre-installation operating environment the location for use of the dmc-41x3, amp-432x0 and amp-435x0 must meet the following requirements. Description units specification ambient temperature c 0 to +40 altitude feet 10,000 humidity rh 20-95% (non-condensing) mounting location ...

  • Page 6

    Elements needed for installation 1. Isolated dc power supply a. Ratings found in appendix a1 2. Power supply cable a. Cable from dc power supply to power input for amp-43xx0. B. Dmc-4183 controller requires 2 cables. 3. Pc or laptop with ethernet and/or usb ports 4. Galiltools, or galiltools-lite so...

  • Page 7

    Figure 1: label for dmc-41x3 figure 2: label for dmc-41x3-d3220 figure 3: label for dmc-41x3-d3240 figure 4: label for dmc-41x3-d3520 figure 5: label for dmc-41x3-d3540

  • Page 8

    Figure 6: label for dmc-41x3-d3240-d3220 figure 7: label for dmc-41x3-d3240-d3240 figure 8: label for dmc-41x3-d3540-d3520 figure 9: label for dmc-41x3-d3540-d3540 figure 10: label for dmc-41x3-d3240-d3520

  • Page 9

    Figure 11: label for dmc-41x3-d3240-d3540 figure 12: label for dmc-41x3-d3540-d3220 figure 13: label for dmc-41x3-d3540-d3240 figure 14: etl mark.

  • Page 10: Installation

    Installation mounting the controller the dmc-41x3 motion controller must be mounted to a flat surface with 4 – #10 pan head screws through each mounting hole found on the controller base as shown in figure 15. If the controller is mounted on a wall, the controller should be mounted so that the botto...

  • Page 11

    Wiring the controller with internal amp-43xx0 the basic wiring for a dmc-41x3 motion controller with included amp-43xx0 servo amplifiers is shown in figure 16. The disconnect switch or circuit breaker for ac power must be installed in a location that meets the following requirements: • placed in clo...

  • Page 12

    Figure 16: dmc-41x3 wiring with amp-43xx0

  • Page 13

    Communication connection connect the serial cable or the ethernet cable from your pc to the dmc-41x3 motion controller. The ethernet cable may be connected through a hub or switch, or directly to the pc. If the controller is connected to a dhcp enabled network, the ip address will automatically be a...

  • Page 14

    J8 - i/o (e-h) 44 pin hd d-sub connector (female) 4183 for dmc-4153 thru dmc-4183 controllers only. Pin# label description pin# label description pin# label description 1 err error output 16 rst* reset input 31 gnd digital ground 2 di9 digital input 9 / e latch 17 incom1 input common (di 9-16) 32 di...

  • Page 15

    J4 - analog 15 pin d-sub connector (male) pin # label description 1 agnd analog ground 2 ai1 analog input 1 3 ai3 analog input 3 4 ai5 analog input 5 5 ai7 analog input 7 6 agnd analog ground 7 -12v -12v 8 +5v +5v 9 agnd analog ground 10 ai2 analog input 2 11 ai4 analog input 4 12 ai6 analog input 6...

  • Page 16: Appendix – Specifications

    Appendix – specifications a1 – electrical specifications dmc-4183- d3240-d3240 description units specification maximum input voltage vdc 60 minimum input voltage vdc 20 maximum input power w 2400 maximum output current amps 80 dmc-4183- d3540-d3540 description units specification maximum input volta...

  • Page 17

    Amp-43540 description units specification supply voltage vdc 20-60 maximum input power w 960 continuous output current per axis amps 8 peak output current per axis amps 15 amplifier gain a/v 0.4, 0.8 (default), 1.6 switching frequency khz 33 brushless motor commutation angle ° 120 supply voltage fus...

  • Page 18

    Figure 17: overcurrent circuit a2 – environmental specifications description units specification storage temperature c -40 to +125 operating temperature c 0 to +40 operating altitude feet 10,000 humidity rh 20-95% (non-condensing).

  • Page 19

    A3 – mechanical specifications dmc-4183 dmc-4183 description units specification weight lb 4.25 (dmc-4183-d3240-d3240) length in 11.50 width in 7.25 height in 1.50 dmc-4183- d3240-d3240 included components quantiy description dmc-4183 1 main controller board amp-43240 2 servo amplifier board dmc-418...

  • Page 21

    A4 – mechanical specifications dmc-4143 description units specification weight lb 2.7 (dmc-4143-d3240) length in 8.05 width in 7.25 height in 1.50