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Garland MWE3S Service Manual

Manual is about: Garland Gas & Electric Clamshell Grills With Product Recognition

Summary of MWE3S

  • Page 1

    Part #4526396 (03/30/10) service manual garland gas & electric clamshell grills with product recognition models: mwe3w mwe3s mwg3w warning: improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenan...

  • Page 3: Contents

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 3 contents introduction 4 warranty 4 safety 5 shipping damage claim procedure ...

  • Page 4: Warranty

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 4 warranty this warranty covers defects in material and workmanship under normal use providing that: a) the equipment has not been accidentally or intentionally damaged, altered or misused. B) the equipmen...

  • Page 5: Safety

    Garland clamshell grills with product recognition service manual page 5 safety this appliance is for professional use and shall be used only by qualified personnel warning: accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for use by perso...

  • Page 6: Cleaning & Maintenance

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 6 shipping damage claim procedure please note that the garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsi...

  • Page 7: Cleaning & Maintenance

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 7 cleaning & maintenance continued 13 14 15 16 17 18 • press green button to lower center platen. • apply grill cleaner to inner edges of the right and left platens. • do not scrub • press green button to ...

  • Page 8: Specifications

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 8 sk07-587 (gas) 48° 5.475 [139mm] 9.684 [246mm] 36.027 [915mm] 1.146 [29mm] 22.835 [850mm] 4.895 [124mm] 4.064 [103mm] "cold zone" 34.968 [888mm] 1.516 [39mm] 1.598 [41mm] 24.084 [612mm] .787 [20mm] 7.875...

  • Page 9: Specifications

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 9 32.60 [828mm] 21.65 [550mm] plate depth 36.00 [914mm] plate width 38.00 [965mm] 5.475 [139mm] 1.70 [43mm] “cold zone” 30.714 [780mm] 26.42 [671mm] 7.875 [200mm] 9.684 [246mm] 15.384 [391mm] 30.75 [781mm]...

  • Page 10: Specifications

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 10 specifications supply required total kw load nominal amps per line 208v 220v 240v l1 l2 l3 l1 l2 l3 l1 l2 l3 input 1 7.65 21.3 21.3 21.3 20.1 20.1 20.1 18.4 18.4 18.4 input 2 15.30 42.6 42.6 42.6 40....

  • Page 11: Specifications

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 11 specifications supply required total kw load loading: (kw/ phase) nominal amps per line 208v / 220v / 240v 208v / 60hz 220v / 60hz 240v / 60hz l1/l2 l1/l3 l2/l3 l1 l2 l3 l1 l2 l3 l1 l2 l3 input 1 1...

  • Page 12: Installation & Startup

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 12 installation & startup warning: please read installation instructions carefully failure to perform these steps can result in equipment failure, damage and / or void of warranty installation store respo...

  • Page 13

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 13 installation & startup (continued) 1. Uncrate unit from crating material caution: prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating ...

  • Page 14

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 14 installation & startup (continued) 5 gas grill only, (for electric grills, skip to step 7): install the included quick-disconnect gas hose to the inlet fitting on the underside of the grill by threadin...

  • Page 15

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 15 installation & startup (continued) exhaust hood type & platen height with the platens in the raised position, measure the height from the front edge of the platen to the grill surface. Determine which t...

  • Page 16

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 16 installation & startup (continued) startup procedure this garland 3-platen grill comes with a factory startup at no additional charge. A startup is required to take place before the unit is put into ope...

  • Page 17

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 17 installation & startup (continued) setting the proper combustion levels in order to maintain proper combustion levels, the measurement of ua is not required. Using the following procedure will ensure th...

  • Page 18: Mounting Brackets

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 18 installation of wrap around release material mounting brackets teflon side mounting bkt 1. Ensure electrical power is unplugged before proceeding to next step. 2. Loosen 2 screws from each side of the p...

  • Page 19

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 19 installation of release material installation of vapor shield 1. Slide release material rod through hemmed end of the release material sheet. 2. Hook release material rod on brackets located at the rear...

  • Page 20: Accessories

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 20 accessories vapor shield complete (2 shown) item ck4525215 splash shield item 4523492 teflon wraparound kit (1 platen only) ck4528080-1 - includes: (3) teflon sheet (wraparound) - 4527643 (5) clips - 45...

  • Page 21: Accessories (Continued)

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 21 accessories (continued) interlock cord - 5wire (no garland p/n) - *** not supplied by garland 3phase 4wire 50 amp power cord (electric grill only) (no garland p/n) - *** not supplied by garland 3phase ...

  • Page 22: Description of Grill Control

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 22 description of grill control possible error messages grill probe error – a grill probe circuit error for the front, middle, or back zone has occurred. Platen probe error – an upper platen probe circuit ...

  • Page 23: Operating Procedures

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 23 operating procedures menu item # menu item display active – default 1 10:1 - clam pm 2 4:1 - clam pm 3 strip bacon - clam am/pm 4 sausage clam fzn am 5 mcrib - clam no 6 steak - clam am/pm 7 grilled c...

  • Page 24

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 24 operating procedures (continued) when the button is pressed. Indicator lights the led lights on the main control indicate the temperature status of each zone. Electric grills have (4) zones per section ...

  • Page 25: Product Recognition

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 25 operating procedures (continued) 4. Press the green pushbutton to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill. 5. Alarm will sound when the ...

  • Page 26

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 26 common product recognition issues product recognition errors can appear in 2 ways: 1. After initiating cook cycle, the controller displays “product not recognized - no recipe found”. 2. The controller d...

  • Page 27: Patty Placement

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 27 patty placement this procedure for placement and removal of meat products on the clamshell grill should be followed as indicated below and as follows: 1. Each gray rectangle depicted below represents on...

  • Page 28: Beef Integrity

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 28 beef integrity as shown in the previous page, lay product on the grill in the manner reflected. Product internal temperatures are taken on the corner patties. 10:1 patties - remove in 2 stacks of 4; pro...

  • Page 29: Control Programming

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 29 control programming programming modes; system setup to change the temperature display units (fahrenheit / celcius) the temperature display units (f or c) will change the way a temperature is displaye...

  • Page 30

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 30 control programming (continued) 2. Press the and arrow buttons together. “configure” will appear in the display. 3. Press the arrow button. “setup” will appear in the display 4. Press the button. “tempe...

  • Page 31

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 31 control programming (continued) to change the grill upper platen set point temperature note: grill temperature set points are preset in the controller to the currently required standard. You should not ...

  • Page 32

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 32 control programming (continued) to add new menu items the following programming instructions serves as a guide for programming the basic settings for clam menu items. 1. Press and hold the button for ap...

  • Page 33

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 33 program logic tree; product menus menu item displayed right or left arrow buttons scroll menu items select menu item product library scroll forward clam menu items product product display active display...

  • Page 34

    Part #4526396 (03/30/10) page 34 1x p press & hold (3 seconds) menu item displayed configure setup 2x 3x 4x 1x 2x 3x 4x 5x 8x 9x 10x 11x 12x 7x 6x 1x 2x right or left arrow buttons scroll menu items select menu item product library scroll forward scroll backward press & hold simultaneously grill typ...

  • Page 35

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 35 function options; system menus software v222 system menu sub menu options description of options default configure menu electric gas yes no world japan time then alarm japan fixed 10s left center right ...

  • Page 36: Factory Default Settings

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 36 factory default settings clam menu items menu item # product display active grill set point platen set point instant on time remove in time multi stage time remove alarm gap setting gap multi/pr start g...

  • Page 37

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 37 error messages/troubleshooting displayed message meaning possible causes possible solution grill probe error error for grill temperature sensor wrong sensor type poor termination controller not setup ...

  • Page 38

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 38 displayed message meaning possible causes possible solution heat error platen/grill no temperature increase within 425 seconds after dropping below set point shorted temperatur...

  • Page 39: Probe Calibration

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 39 probe calibration monthly calibration of grill temperature zones tools: digital pyrometer with surface probe warning: personal injury from burns may result when coming in contact with hot cooking surfac...

  • Page 40: Platen Leveling (Zeroing)

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 40 in order to ensure that the platen reed switches are in their proper location, you must ensure that the distance of the magnet is the correct distance away from the switch (located inside the upper plat...

  • Page 41: To Set The Reed Switches

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 41 in order to ensure that the platen reed switches are in their proper location, you must ensure that the distance of the magnet is the correct distance away from the switch (located inside the upper plat...

  • Page 42: Reed Switch Operation

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 42 reed switch operation the motor speed control is equipped with led lights that indicate the state of the reed switches (both front and rear), and the limit switches (both upper and lower). The led light...

  • Page 43

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 43 reed switch operation (continued) front reed rear reed lower limit upper limit closed open open open platen in the up position – switches are in normal state. Open open open open platen movement comm...

  • Page 44

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 44 reed switch operation (continued) explanation of calibration numbers, auto calibration, and other reed switch variables. 441: platen in the parallel position 442: platen resting on grill plate 443: rear...

  • Page 45

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 45 to replace the linear actuator to change the magnet assembly 1. Remove grease cap and lock nut. 2. With a phillips head screwdriver, screw magnet clockwise out of the bottom of the platen arm assembly. ...

  • Page 46

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 46 to replace the linear actuator (continued) 4. With the weight of the platen supported by the object inserted in step 3, use pliers to work the clevis pin retaining clip outward, making sure to grip it a...

  • Page 47

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 47 to update control software (main control) to connect and upgrade main control (pn 4522735) 1. Remove control and kick panels. Replace control panel. A. Remove control panel screws to release control p...

  • Page 48

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 48 to update control software (motor control) 1. Remove control and kick panels. Replace control panel. A. Remove control panel screws to release control panel. B. Carefully push up and release control pan...

  • Page 49

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 49 flexible gas line replacement the following instructions and warnings are for the safety and security of all personnel including the service technician. Any deviation or variance from the below instruct...

  • Page 50

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 50 internal components: mwe3w grill surface elements: mwe3w upper platen elements: all grills solid state relays (ssr’s) front of grill front of grill ssr1 = grill surface front ssr2 = grill surface center...

  • Page 51

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 51 internal components: mwg3w upper platen elements: all grills solid state relays (ssr’s) front of grill front of grill ssr2 = burner blower ssr3 = upper platen ssr4 = upper platen t1 t2 t3 3249 watts tot...

  • Page 52

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 52 parts id: grill exterior; all models **intl only 7 2 2a 12 13 9 10 6 1 8 5 14 1a 3 4 1b 8a 11 15 16 17 22 18 9a 19 21 20

  • Page 53

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 53 item no. Part number description qty. 1 4522650 body base, wa 1 1a 4517928 front panel bracket, rt 1 1b 4517929 front panel bracket, lt 1 2 4522707 plate wa, gas 1 2a 4522653 plate wa, electric 1 3 4522...

  • Page 54

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 54 j4 j3 l1l2 b a j4 j3 l1l2 b a j4 j3 l1l2 b a j4 j3 l1l2 b a 11 6 1 2 3 4 5 10 14 9 8 7 13 6 11 12 15 16 20 18 17 19 21 21 22 22 parts id: grill element; electric models.

  • Page 55

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 55 parts id: grill element; electric models item no. Part number description quantity grill zone. 1 4521310 element, outer, 208v 1300w 6 3 4521720 elment, outer, 220v 1300w 6 3 4521312 element, outer, 230v...

  • Page 56

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 56 parts id: grill burner; gas models j4 j3 l1l2 b a alternate configuration prior to 0910100200875 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 one burner shown e...

  • Page 57

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 57 parts id: grill burner; gas models item no. Part number description quantity. Grill platen 1 4523394 burner assy natural 3 1 1 4523395 burner assy lp 3 1 1 4523396 burner assy ce nat 3 1 1 4523397 burne...

  • Page 58

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 58 parts id: upper platen assembly; all models shoulder bolt assy magnet assy 1859102 4521793 4524062 1859101 4524064 1859103 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 see ...

  • Page 59

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 59 parts id: upper platen assembly; all models item no. Part number description quanitity. Grill platen 1 4521293 platen arm assembly 3 1 2 ck4525497 platen assembly; 208v 3 1 ck4525498 platen assembly; 22...

  • Page 60

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 60 parts id: platen lifting mechanism; all models.

  • Page 61

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 61 parts id: platen lifting mechanism; all models item no. Part number description qty. 1 4523868 actuator frame, painted 3 2 1858199 pilow block assembly 12 3 1858001 actuator clevis mount 3 4 4525541 lin...

  • Page 62

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 62 parts id: wiring harnesses; all models 1859803 - main power switch harness (molex plug to terminal block) 5 4 6 2 1 s5 detail 3 6 5 4 2 1 1 2 4 5 6 s5 1859807 - upper platen harness (molex plug to upper...

  • Page 63

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 63 4521770 - terminal block harness - terminal block to molex 51 11 1) jumper pins 1,2,3 2) jumper pins 4,5,6 20 1 51 19 2 11 p3 detail 3 6 5 4 2 1 p3 4522642 - relay harness - grill plate heater molex to ...

  • Page 64

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 64 parts id: wiring harnesses; all models 4522628 - main harness 35b 3 2 1 4 5 6 35d 35b 35a 35a butt splice shrink tubing jct2 detail 35b 35d 35 52 54 53 35a s3 detail brn 51 wht 2 wht 19 3 6 5 4 6 12 10 ...

  • Page 65: 120V Control Circuit; Mwe3W

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 65 120v control circuit; mwe3w 120v control circuit; mwg3w l1 51 2 grill control 19 sw1 50 1 5 4 hl1 red exhaust fan l1 n 6 blk 1 2 motor control 51 1 20 molex plug p3 6 5 4 molex plug p3 2 3 1 11 19 dupli...

  • Page 66: Wiring Schema

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 66 wiring schema tic: mwe3w 200/208/220/240v , 60hz.

  • Page 67: Wiring Schema

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 67 wiring schema tic: mwe3w 3~n, 400v , 50hz.

  • Page 68: Wiring Schema

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 68 wiring schema tic: mw g3w 200/208/220/240v , 60hz.

  • Page 69: Wiring Schema

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 69 wiring schema tic: mw g3w 3~n, 400v , 50hz.

  • Page 70: Index

    Service manual garland clamshell grills with product recognition part #4526396 (03/30/10) page 70 a accessories 20 , 58 quick-disconnect 20 splash shield 20 , 58 teflon sheet 20 . See also release material sheets vapor shield 20 , 59 auto calibration 24 , 42 , 43 auto gap force mode 21 , 24 , 40 aut...

  • Page 71: Index (Continued)

    Part #4526396 (03/30/10) garland clamshell grills with product recognition service manual page 71 teflon sheet 20 . See also release material sheets temperature set point 12 , 21 , 22 , 23 , 24 , 27 , 28 , 29 , 30 , 31 , 38 temperature calibration . See calibration: probe calibra- tion thermocouple(...

  • Page 72

    Part #4526396 (03/30/10) gas & electric clamshell grills with product recognition service manual garland commercial indutries, llc, 185 east south street, freeland, pennsylvania 18224 phone: +1 (570) 636-1000 • fax: +1 (570) 636-9874 toll free service hotline: (800) 446-8367 http://www.Garland-group...