IAME ReedJet AUS 100cc-TaG Installation Manual - page 21
MAN-072
20
Before assembling the clutch, wash with the diluent : the shaft cone, the starter wheel and the clutch drum.
Clutch assembly
1.Asseble the starter wheel on the clutch hub by
matching the 3 holes and the dragging pin
2.(3 screws TCEI M6)
WARNING: it is necessary to always install the Ø 7
mm pin, as eventual kicks could shear the screws.
Allen wrench 5mm – T type (torque at 10÷12
Nm)
Apply “Loctite” threadlocker
2. Place the clutch hub and the starter wheel on the
shaft.
Apply “Loctite 641” for coaxial locking.
3. Assemble the fixing nut, clutch hub and starter wheel,
through the starter wheel locking tool and the allen
wrench 30mm.
WARNING: Screw clockwise as the nut has left-hand
thread.
Starter wheel locking tool : S 884
Allen wrench 30 mm.
(torque at 100 ÷ 110 Nm)
4. Assemble the internal washer.
WARNING: the bevel of the washer hole must be
towards the shaft.
Clean the roller cage and grease it before assembling
it on the shaft.
5. Mount the clutch drum and the external washer.
WARNING: the bevel of the washer hole must be
towards the shaft.
6.With the starter wheel locking tool in place, tighten
the drum retainer nut (nut M10).
Starter wheel locking tool: S 884
Ring wrench 17 mm
(torque at 30 ÷ 40 Nm)
7.Reassemble the clutch cover (3 screws TCEI M6)
Allen wrench 5mm – T type
(torque at 8 ÷ 10 Nm)
3.10 BATTERY
The battery (12V – 9Ah)
is selaed and without maintenance.
In order to prolong the battery life, it is recommended to follow these few
prescriptions:
When the tension drops below 12.6V, it is necessary to recharge the battery.
The max allowed recharging current is 1.8A.
The ideal recharge is achieved with an average current of 0.8÷1A. (recharging time
of approx 10 h.) at an environmental temperature between 0° e 40°C.
WARNING:
An ovecharge or an extremely quick charge with excessive current can damage the
battery components (battery swelling).
Choose a battery charger with the following characteristics :
Feeding tension :
90/250 Vac – 50/60 Hz
Outlet tension :
15 V full charge – 13.8 stand-by
Max outlet current : 2A full charge
During the transport and/or the storage, the battery could loose part of its charge
due to the self-discharge (0.1% max. per day).
Fully charge the battery before use.
WARNING:
Always connect the + (positive) pole before the - (negative) pole.
Always disconnect the battery in opposite order.
Recharge the battery at least once every 6 months