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Icom IC-F5061 Servise Manual

Summary of IC-F5061

  • Page 1

    Service manual addendum contents parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 frequency adjustment for "b-6617d" . . . . . . . . . . . . . . . . . . 2 board layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 vo...

  • Page 2

    2 6-2 frequency adjustment select an adjustment item using [ ↑] / [↓] keys, then set to the specifi ed value using [←] / [→] keys on the connected pc’s keyboard. Adjustment adjustment condition unit operation value pll lock voltage (adjustment) [rx lva1] 1 set the preset value of [lv (rx1)], [lv (rx...

  • Page 3: Parts List

    3 parts list nov. 2007 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [front unit] ref order description m. H/v no. No. Location ic501 1130009121 s.Ic s1d15206f00a200 b 33.1/19.5 ic502 1110005771 s.Ic s-80942cnmc-g9ct2g b 61.4/9.7 ic503 1140010771 s.Ic hd64f3687fpv b 62....

  • Page 4

    4 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location ic1 1110005340 s.Ic njm12902v-te1 t 82.3/12.9 ic2 1110006221 s.Ic ak2346p-e2/p b 44.7/11.7 ic3 1140013200 s.Ic cd4053bpwr b 58.7/9.3 ic4 1130010100 s.Ic lmx2352tmx/...

  • Page 5

    5 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location l44 6200010740 s.Col c2520c-r27g-a t 37.8/35.3 l45 6200003960 s.Col mlf1608a 1r0k-t t 71.3/72.7 l46 6200005661 s.Col eljre 10ngfa t 78.3/42.3 r1 7030005060 s.Res er...

  • Page 6

    6 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location r210 7030008010 s.Res erj2gej 123 x (12 k) t 124.2/38.4 r211 7030008010 s.Res erj2gej 123 x (12 k) t 125.9/41.1 r212 7030005160 s.Res erj2gej 105 x (1 m) t 122.1/41...

  • Page 7

    7 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location c38 4030016930 s.Cer ecj0eb1a104k t 22/6.2 c39 4030016930 s.Cer ecj0eb1a104k b 13.6/6.2 c40 4030016930 s.Cer ecj0eb1a104k t 23.8/6.2 c41 4030016930 s.Cer ecj0eb1a10...

  • Page 8

    8 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location c247 4030016930 s.Cer ecj0eb1a104k b 107/52.9 c248 4030016930 s.Cer ecj0eb1a104k b 108.1/52 c249 4030018900 s.Cer ecj0eb0j474k b 121.8/47.4 c250 4030017630 s.Cer ec...

  • Page 9

    9 [connect unit] ref order description m. H/v no. No. Location c601 4030017420 s.Cer ecj0ec1h470j t 12.7/4.6 c602 4030017420 s.Cer ecj0ec1h470j t 15.4/4.6 c603 4030017420 s.Cer ecj0ec1h470j t 18.2/4.6 c604 4030017420 s.Cer ecj0ec1h470j t 19.6/4.6 c605 4030017420 s.Cer ecj0ec1h470j t 20.9/4.6 c606 40...

  • Page 10: Board Layouts

    10 board layouts nov. 2007 c1 c2 3 c c5 c6 7 c c8 c9 0 1 c c11 c12 c13 c14 5 1 c 6 1 c 8 1 c 1 2 c 2 2 c 3 2 c c25 c28 c29 c30 1 3 c 6 3 c c38 c40 c41 c42 c43 c44 7 4 c c49 0 5 c 1 5 c 2 5 c 3 5 c 4 5 c 5 5 c c56 7 5 c c58 9 5 c 0 6 c 3 6 c c64 5 6 c 6 6 c 7 6 c 8 6 c c69 c79 c84 1 9 c c92 c93 5 9 c...

  • Page 11

    11 4 c 7 1 c 9 1 c 0 2 c c24 c26 c27 c32 3 3 c 4 3 c c35 7 3 c c39 c45 c46 c48 0 7 c c71 c72 c73 c74 5 7 c c77 8 7 c 0 8 c 1 8 c c82 c83 5 8 c c86 c87 8 8 c c89 c90 4 9 c c96 7 9 c c98 c99 3 0 1 c c104 c106 c107 c109 c111 c112 c124 c125 7 2 1 c 9 2 1 c 0 3 1 c 9 4 1 c c150 0 6 1 c c175 6 7 1 c 7 7 1...

  • Page 12: Voltage Diagram

    12 voltage diagram nov. 2007 cf20 cp506 47p c545 1m r530 47p c539 sml-311yt ds511 cp508 0. 1 c503 ma2s111 d505 10k r557 2.2k r541 sml-311yt ds50 6 da221 d502 dn s507 47p c520 cf20 cp507 sml-311yt ds507 47k r525 22k r555 0.001 c553 0. 1 c549 dta114eu q50 3 cp509 100k r517 100k r559 p1 s502 100k r524 ...

  • Page 13

    13 *; refer to “parts list.” m62364f p ic6 1 vin1 2 vout 1 3 vout 2 4 vin2 5 vdd 6 ld 7 clk 8 di 9 vin3 10 vout 3 11 vout 4 12 vin4 13 vin5 14 vout5 15 vout6 16 vin6 17 do 18 vdaref 19 reset 20 gnd 21 vin7 22 vout7 23 vout8 24 vin8 1k r249 1k r262 c p06 s cp19 100 k r286 j cp1 0.001 c153 47k r162 10...

  • Page 14

    14 *; refer to “parts list.” 0. 0 0 1 c331 4.7k r62 56k r253 0. 1 c424 47 r12 m a2s111 d3 1 1k r8 0.001 c 193 8.2k r38 0.1 c11 0. 0 0 1 c189 0.001 c228 fl-40 1 fi3 1 in 2 out 3 gnd 4 gnd 5 6 470p c198 27 r236 470p c207 m a2s077 d24 18p c215 0.01 c115 68n l16 1u l5 22p c173 10k r58 100 r192 0 r54 hvc...

  • Page 15

    S-14319xz-c1 feb. 2007 vhf transceivers.

  • Page 16

    This service manual describes the latest service information for the ic-f5061/f5062/f5063 vhf transceivers at the time of publication. Never connect the transceiver to an ac outlet or to a dc power supply that uses more than 15 v. This will ruin the transceiver. Do not expose the transceiver to rain...

  • Page 17

    Contents section 1 specifications section 2 inside views section 3 disassembly instructions section 4 optional units installations section 5 circuit descripiton 5-1 receiver circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-...

  • Page 18: Section 1

    1 - 1 section 1 specifications [usa] [exp] [eur] general • frequency coverage 136–174 mhz • type of emission wide 16k0f3e (25.0 khz) middle – 14k0f3e (20.0 khz) narrow 11k0f3e (12.5 khz) 8k10f1e/d (12.5 khz) 4k00f1e/d(6.25 khz) 8k50f3e (12.5 khz) 4k00f1e/d (6.25 khz) • number of programable channels...

  • Page 19: Section 2

    2 - 1 section 2 inside views if ic (ic170: ta31136fng) lcd driver (ic501: s1d15206f) front cpu (ic503: hd64f3687) front cpu clock (x501: cr-764) af switch/amp (ic1: njm12902v) bbic clock (x2: cr-765) af lpf (ic7: njm12902v) cpu clock (x5: cr-764) ref osc (x1: cr-826) pll ic (ic4: lmx2352tm) level co...

  • Page 20: Section 3

    3 - 1 section 3 disassembly instruction 1. Removing the front panel q turn the transceiver’s power off, then disconnect the dc power cable w unscrew the 4 bottom screws, then remove the bottom cover from the transceiver in the direction of the arrow. 2. Removing the main unit q unscrew 7 screws a, a...

  • Page 21

    4 - 1 section 4 optional units installation a sponge with an adhesive strip has been added to optional units (ut-96r, ut-108r, ut-109r, ut-110r, ut-119r, ut-119h, ut-124, ut-124r). Remove the bottom protective papar, and attach the sponge to the specifi ed position on the optional units as below. P ...

  • Page 22

    P optional ut-96r or ut-119h installation install the optional ut-96r or ut-119h unit as follows: q turn the power off, then disconnect the dc power cable. W unscrew the 4 cover screws, then remove the bottom cover. E install the ut-96r to j1 and the ut-119h to j2 as shown in the diagram below. R re...

  • Page 23: Section 5

    5 - 1 section 5 circuit description 5-1 receiver circuits rf circuits the antenna switching circuit toggles between the receive (rx) line and transmit (tx) line. Rf amplifi er amplifi es the received signals within the frequency coverage. Received signals from the antenna are passed through low pass...

  • Page 24

    5 - 2 the processed af signals from the base band ic (ic2) are passed through the af mute switch (ic8, pins 3, 4) and d/a converter (ic6, pins 15, 16) for level adjustment. The level adjusted af signals are amplified by af amplifier (ic22). The amplified af signals are then; - output from d-sub 25 p...

  • Page 25

    5 - 3 tx power amplifiers the transmit signal from the tx vco is amplified to the transmit output level by the transmit amplifi ers. The tx vco output signal from buffer amplifier (q29) is applied to the ygr amplifier (q30) via the tx/rx switch (d24). The amplified tx signal is passed through the lp...

  • Page 26

    5 - 4 pll ic the pll circuit provides stable oscillation of the transmit frequency and receive 1st lo frequency. The pll output frequency is controlled by the divided ratio (n-data) from the cpu. The applied signals are divided at the prescaler and programmable counter according to the control signa...

  • Page 27

    5 - 5 • cpu (main unit; ic14) pin no. Port name description 1 dsda outputs serial data to the d/a converter (ic20, pin 6). 2 dast outputs strobe signal to the d/a converter (ic4, pin 6). 3 side3 input port for [side3] key (s4). "low"=when the key is pushed. 4−7 cbi0−3 input ports for [rotary selecto...

  • Page 28: Section 6

    6 - 1 section 6 adjustment procedures 6-1 preparation when adjusting ic-f5060 series transceiver, cs-f5060 cloning software, cs-f5060 adj adjustment software (rev. 1.0 or lat- er), rs-232c cable , jig cable (modifi ed opc-1122/u cloning cable ; see the page 6-2) and the following test equipments are...

  • Page 29

    6 - 2 • connection modulation analyzer attenuator 50 db or 60 db to the antenna connector to dc cab le standard signal generator –127 to –17 dbm (0.1 v to 32 mv) caution: do not transmit while ssg is connected to the antenna connector. Rf power meter (50 Ω) 1–60 w [usa] 1–30 w [eur], [exp] dc power ...

  • Page 30

    6 - 3 note: the above screen is an example only. Each transceiver has its own specific values for each setting. • adjustment software window transmit output power modulation balance fm deviation ctcss/dtcs deviation squelch level reference frequency rx sensitivity (auto.) rx sensitivity (manu.) pll ...

  • Page 31

    6 - 4 6-2 frequency adjustment select an adjustment item using [ ↑] / [↓] keys, then set to the specifi ed value using [←] / [→] keys on the connected pc’s keyboard. Adjustment adjustment condition unit operation value pll lock voltage (adjustment) [rx lva1] 1 set the preset value of [lv (rx1)], [lv...

  • Page 32

    6 - 5 6-3 transmit adjustment select an adjustment item using [ ↑] / [↓] keys, then set to the specifi ed value using [←] / [→] keys on the connected pc’s keyboard. Adjustment adjustment condition unit operation value output power [power (hi)] 1 • channel : ch 5 • transmitting rear panel connect an ...

  • Page 33

    6 - 6 6-4 receive adjustment select an adjustment item using [ ↑] / [↓] keys, then set to the specifi ed value using [←] / [→] keys on the connected pc’s keyboard. Adjustment adjustment condition unit location value receive sensitivity [bpf (t1) c] [bpf (t2) c] note: “receive sensitivity” must be ad...

  • Page 34: Section 7

    7 - 1 section 7 parts list m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [front unit] ref order description m. H/v no. No. Location ic501 1130009121 s.Ic s1d15206f00a200 b 33.1/19.5 ic502 1110005771 s.Ic s-80942cnmc-g9ct2g b 61.4/9.7 ic503 1140010771 s.Ic hd64f3687fpv b...

  • Page 35

    7 - 2 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location ic1 1110005340 s.Ic njm12902v-te1 t 82.3/12.9 ic2 1110006221 s.Ic ak2346p-e2/p b 44.7/11.7 ic3 1140013200 s.Ic cd4053bpwr b 58.7/9.3 ic4 1130010100 s.Ic lmx2352...

  • Page 36

    7 - 3 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location r1 7030005060 s.Res erj2gej 333 x (33 k) b 38.1/5.8 r2 7510001730 s.Tmr ertjoep 473j t 90.4/35.6 r3 7030005050 s.Res erj2gej 103 x (10 k) t 79/11.9 r4 703000570...

  • Page 37

    7 - 4 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location r221 7030005050 s.Res erj2gej 103 x (10 k) b 44.4/49.8 r222 7030005090 s.Res erj2gej 104 x (100 k) b 17.7/33.9 r223 7030005090 s.Res erj2gej 104 x (100 k) b 16....

  • Page 38

    7 - 5 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location c54 4030018080 s.Cer ecj0eb1h182k t 59.1/11.5 c55 4030016790 s.Cer ecj0eb1c103k t 64.5/57 c56 4030017620 s.Cer ecj0ec1h100c t 87.7/35.5 c57 4030016930 s.Cer ecj...

  • Page 39

    7 - 6 m.=mounted side (t: mounted on the top side, b: mounted on the bottom side) [main unit] ref order description m. H/v no. No. Location c271 4030017390 s.Cer ecj0ec1h180j [exp-01], [eur-01] t 74.3/71.7 4030017400 s.Cer ecj0ec1h220j [usa-01] t 74.3/71.7 c272 4030016930 s.Cer ecj0eb1a104k t 7.9/39...

  • Page 40: Section 8

    Screw abbreviations a, b0, bt: self-tapping ph: pan head zk: black ni-zu: nickel-zinc sus: stainless 8 - 1 section 8 mechanical parts [chassis parts] ref order description qty. No. No. J1 6510004880 mr-dse-01 1 mp1 8010020540 2979 chassis 1 mp2 8930070860 o-ring (bm) 1 mp3 8110008960 2979 cover 1 mp...

  • Page 41

    8 - 2 160 ( ) 161 ( ) 45 (1 25 / 32 ) 149.1 ( ) 15 ( 5 19 / 32 7 / 8 6 15 / 16 6 15 / 16 ) unit: mm (inch) front unit j1 (c) mp1 (c) mp10 (c) main unit black red unit abbreviations; (c) : chassis parts (f) : front unit (m) : main unit (cn) : connector unit mp501 (f) sp501 (f) mp505 (f) mp506 (f) mp5...

  • Page 42: Section 9

    9 - 1 section 9 board layouts c1 c2 3 c c5 c6 7 c c8 c9 0 1 c c11 c12 c13 c14 5 1 c 6 1 c 8 1 c 1 2 c 2 2 c 3 2 c c25 c28 c29 c30 1 3 c 6 3 c c38 c40 c41 c42 c43 c44 7 4 c c49 0 5 c 1 5 c 2 5 c 3 5 c 4 5 c 5 5 c c56 7 5 c c58 9 5 c 0 6 c 3 6 c c64 5 6 c 6 6 c 7 6 c 8 6 c c69 c79 c84 1 9 c c92 c93 5 ...

  • Page 43

    9 - 2 4 c 7 1 c 9 1 c 0 2 c c24 c26 c27 c32 3 3 c 4 3 c c35 7 3 c c39 c45 c46 c48 0 7 c c71 c72 c73 c74 5 7 c c77 8 7 c 0 8 c 1 8 c c82 c83 5 8 c c86 c87 8 8 c c89 c90 4 9 c c96 7 9 c c98 c99 3 0 1 c c104 c106 c107 c109 c111 c112 c124 c125 7 2 1 c 9 2 1 c 0 3 1 c 9 4 1 c c150 0 6 1 c c175 6 7 1 c 7 ...

  • Page 44: Section 10

    10 - 1 section 10 block diagram f5060 a3.Indd 10-11 2007/02/27 16:23:12.

  • Page 45: Section 11

    11 - 1 section 11 voltage diagram cf20 cp506 47p c545 1m r530 47p c539 sml-311yt ds511 cp508 0. 1 c503 ma2s111 d505 10k r557 2.2k r541 sml-311yt ds50 6 da221 d502 dn s507 47p c520 cf20 cp507 sml-311yt ds507 47k r525 22k r555 0.001 c553 0. 1 c549 dta114eu q50 3 cp509 100k r517 100k r559 p1 s502 100k ...

  • Page 46

    11 - 2 m62364f p ic6 1 vin1 2 vout 1 3 vout 2 4 vin2 5 vdd 6 ld 7 clk 8 di 9 vin3 10 vout 3 11 vout 4 12 vin4 13 vin5 14 vout5 15 vout6 16 vin6 17 do 18 vdaref 19 reset 20 gnd 21 vin7 22 vout7 23 vout8 24 vin8 1k r249 1k r262 c p06 s cp19 100 k r286 j cp1 0.001 c153 47k r162 10k r371 0 r69 100k r116...

  • Page 47

    11 - 3 0 .00 1 c331 4.7k r62 56k r253 0. 1 c424 47 r12 m a2s111 d3 1 1k r8 0.001 c 193 8.2k r38 0.1 c11 0 .00 1 c189 0.001 c228 fl-40 1 fi3 1 in 2 out 3 gnd 4 gnd 5 6 470p c198 27 r236 470p c207 m a2s077 d24 18p c215 0.01 c115 68n l16 3.3u l5 22p c173 10k r58 100 r192 0 r54 hvc375b d3 0 0.001 c302 c...

  • Page 48: Section 12

    12 - 1 section 12 hm-152 [chassis parts] ref order description qty. No. No. W1 8900014230 opc-1471 1 w2 9028540010 awg24 l=70 gray 1 mp2 8210022100 2854 s-front panel 1 mp5 8210022120 2854 top panel 1 mp6 8930067080 2854 ptt button 1 mp7 8610012570 2854 sw button 1 mp8 8210022110 2854 side panel mp9...

  • Page 49

    6f no.68, sec. 1 cheng-teh road, taipei, taiwan, r.O.C. Phone : +886 (02) 2559 1899 fax : +886 (02) 2559 1874 url : http://www.Asia-icom.Com e-mail : sales@asia-icom.Com zac de la plaine 1 rue brindejonc des moulinais bp 5804 31505 toulouse cedex, france phone : +33 (5) 61 36 03 03 fax : +33 (5) 61 ...

  • Page 50

    1-1-32, kamiminami, hirano-ku, osaka 547-0003, japan s-14319xz-c1 © 2007 icom inc..