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Jabiru 2200 Maintenance Manual - Jabiru Aircraft
Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
6
7
Dated :
30
th
June 2016
Issued By: AS
Page: 45 of 106
8 MAINTENANCE
8.1
Service Interval Tolerance
A tolerance of plus or minus 3 hours is allowable on all service intervals set within this manual
Engine life is measured via direct tachometer hour meters or “Hobbs” meters. Air switches or
scaled hour readings based on cumulative power output are not to be used to determine when
overhauls or services are due.
8.2
Basic Inspection Procedure
Test run engine: record anomalies.
Remove the engine cowlings and inspect the engine bay in “dirty” condition.
Clean the engine bay & propeller
Carry out the inspections listed in Table 13.
Test and re-assemble the aircraft. Test fly if required.
8.3
Work Sheets
Work sheets designed to suit the inspections below are included in Section 11. These sheets
are designed to be fast to fill out and to give all required detail from a particular inspection
when affixed in the log book.
The use of these worksheets by maintainers is strongly recommended.
8.4
Mandatory Inspections & Lifed Items.
Engine life is as noted in Section 9.25.
Lifed components of the engine are detailed in the Engine Overhaul Manual.
Mandatory inspections are detailed in Table 13.
8.4.1 Flexible Hoses
All flexible hoses in the engine compartment should be replaced at engine overhaul or every 2
years whichever comes first. Hoses which show visible deterioration (cracking, excessive
hardening) should be replaced immediately, irrespective of age.
Note: If oil cooler hoses are installed with oil on the hose fittings or, with oil on the
inside of the hose in the vicinity of the fittings, hose security may be adversely
affected.
8.4.2 Carburettor rubber mount
The rubber connector attaching the carburettor to the plenum chamber must be replaced at
overhaul or every 5 years whichever comes first. Connectors which show deterioration
(cracking, splitting etc) must be replaced irrespective of age.
8.5
Engine Inspection Chart
The chart below shows the recommended intervals at which items are to be inspected.
Additional detail of the maintenance required for each point is given in the sections below the
inspection chart.
As shown in the chart, there are items to be inspected each 25 hours, 50 hours, 100 hours,
each 200 hours and Annually. There are also special inspection items that require inspection
or servicing at intervals other than those in the normal inspection chart.
At 50 hour inspections all items marked under Each 25 Hours are inspected, serviced or
otherwise completed in addition to the items marked under Each 50 Hours.
Summary of 2200
Page 1
Maintenance manual for jabiru 2200 aircraft engine jabiru 3300 aircraft engine document no. Jem0002-7 dated: 30 th june 2016 this manual has been prepared as a guide to correctly operate, maintain and service jabiru 2200 & 3300 engines. It is the owner's responsibility to regularly check the jabiru ...
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Engine maintenance manual jabiru aircraft pty ltd jem0002-7 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 2 of 106 1...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 52 of 106 c...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 53 of 106 4...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 54 of 106 1...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 55 of 106 t...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 56 of 106 9...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 57 of 106 w...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 58 of 106 f...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 59 of 106 d...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 71 of 106 i...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 72 of 106 t...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 73 of 106 f...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 74 of 106 f...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 75 of 106 c...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 76 of 106 a...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 82 of 106 -...
Page 83: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 83 of 106 1...
Page 84: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 84 of 106 1...
Page 85: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 85 of 106 1...
Page 86: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 86 of 106 1...
Page 87: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 87 of 106 1...
Page 88: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 88 of 106 p...
Page 89: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 89 of 106 1...
Page 90: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 90 of...
Page 91: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 91 of...
Page 92: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 92 of...
Page 93: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 93 of...
Page 94: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 94 of...
Page 95: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 95 of...
Page 96: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 96 of...
Page 97: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 97 of...
Page 98: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 98 of...
Page 99: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 99 of...
Page 100: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 100 o...
Page 101: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 101 o...
Page 102: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 102 o...
Page 103: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 103 o...
Page 104: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 104 o...
Page 105: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 105 o...
Page 106: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 106 o...