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- Jabiru
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- 2200
- Maintenance Manual
Jabiru 2200 Maintenance Manual - Jabiru Aircraft
Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
6
7
Dated :
30
th
June 2016
Issued By: AS
Page: 87 of 106
10.15 Engine Hard to Start at Low Temperature
– Cold Start Checklist
Possible Cause
Remedy
1) Starter motor condition
Check that the bushes in the starter motor bendix drive housing are in
good condition. Ensure the brushes are not worn out, that the
commutator is clean and all electrical connections are clean. This may
require removing the heat shrink from the soldered connection on the
starter motor and checking for corrosion.
2) Spark plugs
Spark plugs must be within the set life and be gapped correctly. In winter
spark plug gaps can be reduced as low as 0.020” to allow the plugs to fire
more easily
3) High tension leads
High tension leads must be in good condition. Ensure all end terminals
are tight and fitting to the distributor & spark plugs correctly. If necessary
adjust per Section 9.9
. Don’t forget to check the plug where the ignition
coils connect to the distributor cap. Note that running the engine at night
with the cowls removed will make the bright arcs caused by faulty
insulation, bad connections etc much more visible.
4) Distributor assembly
Check that the distributor & rotor are in good condition. Check that there
is no moisture inside the cap and that all the electrical terminals are clean
5) Ignition coil gaps
Check that the coils have been set with the correct air gap from the
flywheel magnets.
6) Air filter
Check that the air filter is clean
7) Fuel filter
Check that the fuel filter is clean
8) Carburettor
Check that the carburettor float level is set correctly and that the
carburettor is clean and in good condition. Ensure there is no debris
blocking jets (including the choke jet) etc
9) Low battery charge
Fit fully charged battery. The life of a Battery varies but is generally less
than 4 years.
10) Operation
Minimise the time spent at low RPM with high-powered devices running.
At low RPM the alternator produce virtually no power
– certainly not
enough to run landing lights, strobe lights and avionics suites. The deficit
between the power draw of these systems and the alternator output must
be drawn from the battery. Excessive operation like this will drain the
battery and significantly reduce the output available for cold starting the
next day
11) Fly regularly
Any vehicle will be harder to start if it goes a long time between outings.
If the aircraft has not been flown for a few weeks then charging the
battery before attempting a start is recommended. Standing also affects
the quality of the fuel in the carburettor and fuel system
– volatile
elements in the fuel can evaporate, making it harder for the carburettor to
atomise it properly
12) Starting method
The recommended procedure is to hold the choke fully ON and the
throttle fully OFF. The Bing carburettor uses an enrichment-type choke
system (as opposed to a butterfly-type choke) which will only work
properly if the throttle is fully closed. When the throttle butterfly is closed
it creates a vacuum which is then used to suck fuel through the choke jet
– if the throttle is not closed there is less vacuum and the choke does not
work as designed. Also note that there is a tendency for the choke to
spring back slightly from the ON position if the knob is released
–
operators are recommended to hold the knob fully ON when starting to
make sure it stays properly on.
13) Idle speed
Ensure that the idle RPM is set correctly. If the idle is too high the throttle
butterfly will be open slightly
– which will prevent the choke from working
properly, as described above. Idle RPM limits are given in the engine
manuals
14) Choke Jet
The choke jet needs to have a bore of about 1.2mm. This gives the
engine more fuel when the choke is applied, making it easier to start.
New engines and aircraft have been set at this size since around
February 2011, however older units will need to be checked and, if
necessary, enlarged. See Figure 49
Summary of 2200
Page 1
Maintenance manual for jabiru 2200 aircraft engine jabiru 3300 aircraft engine document no. Jem0002-7 dated: 30 th june 2016 this manual has been prepared as a guide to correctly operate, maintain and service jabiru 2200 & 3300 engines. It is the owner's responsibility to regularly check the jabiru ...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 54 of 106 1...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 70 of 106 f...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 71 of 106 i...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 72 of 106 t...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 73 of 106 f...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 74 of 106 f...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 75 of 106 c...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 76 of 106 a...
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Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 78 of 106 9...
Page 79: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 79 of 106 9...
Page 80: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 80 of 106 9...
Page 81: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 81 of 106 n...
Page 82: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 82 of 106 -...
Page 83: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 83 of 106 1...
Page 84: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 84 of 106 1...
Page 85: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 85 of 106 1...
Page 86: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 86 of 106 1...
Page 87: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 87 of 106 1...
Page 88: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 88 of 106 p...
Page 89: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 89 of 106 1...
Page 90: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 90 of...
Page 91: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 91 of...
Page 92: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 92 of...
Page 93: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 93 of...
Page 94: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 94 of...
Page 95: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 95 of...
Page 96: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 96 of...
Page 97: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 97 of...
Page 98: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 98 of...
Page 99: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 99 of...
Page 100: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 100 o...
Page 101: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 101 o...
Page 102: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 102 o...
Page 103: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 103 o...
Page 104: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 104 o...
Page 105: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 105 o...
Page 106: Jabiru Aircraft
Engine maintenance manual jabiru aircraft pty ltd jem0002- jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 6 7 dated : 30 th june 2016 issued by: as page: 106 o...