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  5. Service Manual

Jabiru J230-C Service Manual

Summary of J230-C

  • Page 1

    Revision 0 dated : may 2006 issued by: ras page: 1 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm aircraft service manual service schedule inspection schedule engine instruction & maintenance manual propeller instruction manua...

  • Page 2

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 2 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm foreword this manual contains jabiru recommended procedures and in...

  • Page 3

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 3 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm etc, maintenance is required to be done by approved persons (l2 or...

  • Page 4

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 4 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 1 table of contents 1 table of contents .............................

  • Page 5

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 5 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.7 major inspection / r eplacement .................................

  • Page 6

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 6 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.4.3 main wheel inspection, assembly and repair.....................

  • Page 7

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 7 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8.2.2 inspection and repair .........................................

  • Page 8

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 8 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.8 exhaust system .................................................

  • Page 9

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 9 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.9 hourmeter.......................................................

  • Page 10

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 10 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 22.1 general........................................................

  • Page 11

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 11 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 1.1 table of figures figure 1. J230-c general arrangement ..........

  • Page 12

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 12 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 58. Wiring diagram sheet 1. .................................

  • Page 13

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 13 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2 section 2 – service manual 2.1 list of effective pages page rev...

  • Page 14

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 14 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2.2 general description the jabiru j230-c is a 2 seat, high-wing ...

  • Page 15

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 15 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2.6 torque values a chart of recommended torque values is shown i...

  • Page 16

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 16 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 1. J230-c general arrangement.

  • Page 17

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 17 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2.8 recommended torque values (in fibreglass) table 2. Recommende...

  • Page 18

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 18 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3 section 3 - ground handling, servicing, lubrication & inspectio...

  • Page 19

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 19 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Place a solid block (preferably wood) under the bottom of the ...

  • Page 20

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 20 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4. Hoist only from this point ensuring that cables/ropes do not m...

  • Page 21

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 21 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm in addition, the pitot tube, static air vent, air vents, openings...

  • Page 22

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 22 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm ensure that the master and ignition switches are off! 7. Install ...

  • Page 23

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 23 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8. Install spark plugs – torque to 20 nm (180 inch/lbs). 9. Check...

  • Page 24

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 24 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7. Repeat steps 5 and 6 again to avoid errors. 8. Due to the ligh...

  • Page 25

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 25 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.3.2 other servicing • replace flexible oil & fuel line in engin...

  • Page 26

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 26 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm caution the jabiru uses automotive brake fluid (dot 3 or dot 4). ...

  • Page 27

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 27 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.4.4 aluminium surfaces the aluminium surfaces require a minimum...

  • Page 28

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 28 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.6 inspection 3.6.1 inspection intervals a tolerance of plus or ...

  • Page 29

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 29 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm the cable must be replaced if the following is found: • excess fr...

  • Page 30

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 30 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 3. Fuel line routing 3.6.3.6 electric fuel pump • ensure t...

  • Page 31

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 31 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.6.3.11 aircraft file various data, information and licenses are...

  • Page 32

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 32 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.7 major inspection / replacement 3.7.1 mandatory inspection 3.7...

  • Page 33

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 33 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.7.2 inspection chart important read all inspection rquirements ...

  • Page 34

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 34 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm annual inspection each 200 hours each 100 hours 9 starter, soleno...

  • Page 35

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 35 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm annual inspection each 200 hours each 100 hours 3 wheel bearings ...

  • Page 36

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 36 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm annual inspection each 200 hours each 100 hours 14 radio, interco...

  • Page 37

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 37 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4 section 4 - fuselage 4.1 fuselage the fuselage is a composite m...

  • Page 38

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 38 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm surface. After applying polish, dissipate this charge by rubbing ...

  • Page 39

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 39 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 5. Front door assembly.

  • Page 40

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 40 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 6: rear door assembly.

  • Page 41

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 41 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4.3.2 adjustment cabin doors should be adjusted so that the door ...

  • Page 42

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 42 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 7. Door latch mechanism assembly.

  • Page 43

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 43 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4.3.4 locks an optional cylinder and key lock is available. When ...

  • Page 44

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 44 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 5 section 5 – wings and empennage 5.1 wings refer to figures 8 an...

  • Page 45

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 45 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13. Unbolt and remove front wing attachment bolt. 14. Unbolt and ...

  • Page 46

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 46 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11. Install clamp block and pin in aileron control cable clamp at...

  • Page 47

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 47 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 8. J230 wing assembly sheet 1.

  • Page 48

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 48 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 9. J230 wing assembly sheet 2.

  • Page 49

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 49 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 5.2 wing struts each wing strut is a single lift strut which tran...

  • Page 50

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 50 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 10 – dynon pitot probe installation 5.4 landing light (opt...

  • Page 51

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 51 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 11 – landing light assembly 5.5 fin the fin is a moulded c...

  • Page 52

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 52 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6 section 6 – landing gear and brakes 6.1 landing gear main gear ...

  • Page 53

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 53 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.3.1 removal the following procedural steps remove one side of t...

  • Page 54

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 54 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.3.4 main wheel fairing removal and installation 1. Remove the m...

  • Page 55

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 55 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 12. Main undercarriage assembly.

  • Page 56

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 56 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.4 main wheel refer to figure 14 6.4.1 main wheel removal 1. Jac...

  • Page 57

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 57 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm bearings are pre-packed. Do not clean with solvents as it will re...

  • Page 58

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 58 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Disconnect flexible brake hose and drain brake fluid. 4. Remov...

  • Page 59

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 59 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 13. Main wheel alignment.

  • Page 60

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 60 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 14. Main wheel to leg assy.

  • Page 61

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 61 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 15. Main wheel assembly.

  • Page 62

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 62 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 16. Directional brake disc installation.

  • Page 63

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 63 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.5 nose gear the nose gear comprises a steerable nose wheel moun...

  • Page 64

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 64 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.5.3 nose gear inspection and repair 1. Inspect steel tube and a...

  • Page 65

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 65 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm note: the bearings are “press-fit” in the wheel hub and should no...

  • Page 66

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 66 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm a 3 v a r 6 a 0 0 2 a 0 d -4 8 /5 /0 3 1 2 d s r e f e r t o p a ...

  • Page 67

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 67 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 18. Nose wheel hub assembly.

  • Page 68

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 68 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.7 nose wheel steering system 6.7.1 5.7.1 steering centring asse...

  • Page 69

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 69 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.8.2 brake master cylinder the brake master cylinder, located on...

  • Page 70

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 70 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. New piston sealing o-rings should be installed each time the b...

  • Page 71

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 71 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 5. Align the new lining on the pad plate and place the brake rive...

  • Page 72

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 72 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.8.7 parking brake the parking brake consists of an over centre ...

  • Page 73

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 73 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 19. Brake calliper assy.

  • Page 74

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 74 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 20. Brake master cylinder assy.

  • Page 75

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 75 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7 section 7 - aileron control system 7.1 aileron control system r...

  • Page 76

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 76 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 21. Aileron system schematic.

  • Page 77

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 77 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7.2 control column refer to figure 22. 7.2.1 control column remov...

  • Page 78

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 78 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 22. Control column assy.

  • Page 79

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 79 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7.3 control cables control cables are of the enclosed push-pull t...

  • Page 80

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 80 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7.4.3 aileron balancing the aileron does not have balancing weigh...

  • Page 81

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 81 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 23. Aileron stops.

  • Page 82

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 82 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8 section 8 - wing flap control system 8.1 wing flap control syst...

  • Page 83

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 83 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8.1.7 flap position indicator removal refer to figures 27 and 28 ...

  • Page 84

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 84 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. Adjust with the rod ends. Ensure that the lock nut is tight on...

  • Page 85

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 85 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 24. Flap controls – sheet 1.

  • Page 86

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 86 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 25. Flap controls – sheet 2.

  • Page 87

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 87 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 26. Flap cross tube assy.

  • Page 88

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 88 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 27. Flap position indicator.

  • Page 89

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 89 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 28. Flap position indicator drive cable assembly.

  • Page 90

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 90 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 9 section 9 – elevator control system 9.1 elevator control system...

  • Page 91

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 91 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm weight 5000g +/- 100g hinge moment 323300g.Mm +/- 4000g.Mm 9.3.3 ...

  • Page 92

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 92 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 29. Elevator control assy.

  • Page 93

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 93 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 30: elevator control assy rear..

  • Page 94

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 94 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8 /4 /0 2 314 299 2205 2350 2210 d e t a il v ie w e u l -d m o d...

  • Page 95

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 95 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 32. J170 models - horizontal tail & elevator assy.

  • Page 96

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 96 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 33. Elevator travel limits.

  • Page 97

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 97 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 9.6 elevator trim control system see figure 35. The elevator trim...

  • Page 98

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 98 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 34. Elevator trim handle assy.

  • Page 99

    J a b ir u a ir c ra ft p ty p td a ir c ra ft s e rv ic e m a n u a l j a b ir u j 2 3 0 -c r e v is io n 0 d a te d : f e b 2 0 0 6 is s u e d b y: r a s p a g e : 9 9 o f 1 7 1 l :\f ile s\ t e ch n ica l_ m a n u a ls\ j2 3 0 _ j4 3 0 \j2 3 0 .J4 3 0 _ w o rk_ fil e s\ j2 3 0 -c _ t e ch _ r e v...

  • Page 100

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 100 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 10 section section section section 10 10 10 10 – – – – rudder co...

  • Page 101

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 101 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 36. Rudder pedal assy.

  • Page 102

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 102 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 10.2 rudder see figures 37 and 38. 10.2.1 removal & installation...

  • Page 103

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 103 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 10.5 rigging 1. To establish the neutral position, raise the nos...

  • Page 104

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 104 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 37. Rudder system schematic.

  • Page 105

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 105 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 38. Rudder installation.

  • Page 106

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 106 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11 section 11 – engine & engine installation 11.1 engine cowls t...

  • Page 107

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 107 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 39. Upper cowl assy.

  • Page 108

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 108 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 40. Lower cowl assy.

  • Page 109

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 109 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.1.2 cleaning and inspection 1. Wipe the inner surfaces of the...

  • Page 110

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 110 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.2.5 inspection for specific items to be inspected and for per...

  • Page 111

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 111 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.3 cooling air baffles the baffles installed around the engine...

  • Page 112

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 112 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.5.2 lsa aircraft fuel system 1. A schematic drawing of the sy...

  • Page 113

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 113 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 41. Lsa variant throttle (panel mounted).

  • Page 114

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 114 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 42 – instrument panel & throttle assembly 11.7.3 choke th...

  • Page 115

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 115 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 43. Carburetor heat box.

  • Page 116

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 116 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.8 exhaust system the exhaust system consists of front and rea...

  • Page 117

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 117 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 44. Exhaust system.

  • Page 118

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 118 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.9 extreme climatic conditions 11.9.1 dust dust induced into t...

  • Page 119

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 119 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 45. Engine installation.

  • Page 120

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 120 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12 section 12 – fuel system 12.1 description refer to figures 46...

  • Page 121

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 121 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 46. Fuel system schematic – lsa variants.

  • Page 122

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 122 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.1.3 fuel system trouble shooting table 8. Trouble shooting – ...

  • Page 123

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 123 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4. Remove tank restraints. 5. Loosen hose clamps, remove hoses &...

  • Page 124

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 124 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. An alternative method which may be used is to fill the wing t...

  • Page 125

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 125 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 47. Vented fuel cap assy.

  • Page 126

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 126 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.4 fuel shut-off valve see figure 46 or !Undefined bookmark, n...

  • Page 127

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 127 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 48. Single line fuel tap 12.5 fuel gauges two different f...

  • Page 128

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 128 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.5.3 electric fuel gauge troubleshooting table 9. Trouble shoo...

  • Page 129

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 129 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 50. Fuel gauge – electric sender assembly figure 51. Fuel...

  • Page 130

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 130 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.6 header tank low level warning (option) the j230-c may be fi...

  • Page 131

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 131 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.7.2 fuel filter removal & installation 1. Drain fuel system, ...

  • Page 132

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 132 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13 section 13 – instruments & instrument systems 13.1 general th...

  • Page 133

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 133 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.2.2 instruments refer to figure 53 & figure 54. Figure 53. In...

  • Page 134

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 134 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 54. Instrument panel layout – “glass” instrument panel 13...

  • Page 135

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 135 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.3.1 pitot – static system maintenance proper maintenance of p...

  • Page 136

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 136 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. Use suitable fittings to connect lines together so that the a...

  • Page 137

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 137 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.3.5 removal & installation of components to remove pitot mast...

  • Page 138

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 138 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.3.7 trouble shooting – airspeed indicator table 11. Trouble s...

  • Page 139

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 139 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm trouble probable cause remedy leak in airspeed or vertical speed...

  • Page 140

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 140 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 55. Pitot-statice system – water trap locations.

  • Page 141

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 141 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 56. Pitot assembly – std pitot.

  • Page 142

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 142 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 57. Static probe system assembly.

  • Page 143

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 143 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 58. Static system test 13.4 tachometer the tachometer is ...

  • Page 144

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 144 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Remove instrument panel (see paragraph 13.2.3) and check cabl...

  • Page 145

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 145 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4. Check wiring at sender for security. 5. Replace sender. 6. Re...

  • Page 146

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 146 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.11 efis (where equipped) a detailed description of the instru...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 147 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 14 section 14 – electrical systems 14.1 electrical power supply ...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 148 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 59. Wiring diagram sheet 1..

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 149 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 60. Wiring diagram sheet 2..

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 150 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 14.3 bus bars electrical power for electrical equipment and inst...

  • Page 151

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 151 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Rinse with clear water, wipe off excess water and allow batte...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 152 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 61. Vhf antenna installation.

  • Page 153

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 153 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 15 section 15 – painting & finishing 15.1 exterior 15.1.1 painti...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 154 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm note: prepare all parts separately and paint separately. 2. Comp...

  • Page 155

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 155 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 14. The final rub is with 320 grit all over and if satisfied wit...

  • Page 156

    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 156 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 16 section 16 - placards 16.1 j230-c decals table 14. J230-c dec...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 157 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm decal detail preview loading limitations p/no 5a056a0d fitted on...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 158 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 16.2 cockpit placards general table 15. General cockpit decals d...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 159 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm decal detail preview trim position p/no5024094 nose down neutral...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 160 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm decal detail preview no step p/no 5a006a0d qty 2 required attach...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 161 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 18 appendix i - jabiru 3300 engine appendix 1 of this manual is ...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 162 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 19 appendix ii - jabiru engine parts book please insert your cop...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 163 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 20 appendix iii – engine installation manual please insert your ...

  • Page 164

    Jabiru aircraft pty ptd aircraft service manual jabiru j160 / j170 variants revision 0 dated : may 2006 issued by: ras page: 164 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 21 appendix iv – propeller service manual 21.1 app...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 165 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm do not run engine with propeller disconnected or engine damage w...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 166 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 62. Propeller installation.

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 167 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm important the spinner is an important and integral part of the p...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 168 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 21.7 servicing and repairs any service or repair must take accou...

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    Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 169 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 21.8 propeller balancing procedure propeller balance should be c...

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    Jabiru aircraft pty ptd jabiru j230-c airworthiness limitations revision 0 dated : may 2006 issued by: ras page: 170 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 22 appendix v – airworthiness limitations 22.1 general this se...

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    Jabiru aircraft pty ptd jabiru j230-c airworthiness limitations revision 0 dated : may 2006 issued by: ras page: 171 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm table 19. Control surface balancing limits control hinge momen...