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Jabiru J230-C Service Manual - page 167
Jabiru Aircraft
Pty Ptd
Aircraft Service Manual
Jabiru J230-C
REVISION
0
Dated : May 2006
Issued By: RAS
Page: 167 of 171
L:\files\Technical_manuals\J230_J430\J230.J430_Work_files\J230-C_Tech_Rev_1.doc
Print Date: 14/01/2009 4:41:00 PM
IMPORTANT
The Spinner is an important and integral part of the propeller Assembly. It is essential to
ensure adequate engine cooling. The aircraft must not be flown with the Spinner
removed.
21.5 TO REMOVE EXISTING PROPELLER
1.
Remove Machine Screws and Tinnerman Washers from Spinner.
2.
Remove Spinner.
3.
Unbolt Propeller Bolts - 6 off.
4.
Remove Bolts, Spinner Flange , Aluminium Propeller Flange, Belleville Washers
and Propeller.
21.6 TO ASSEMBLE AND REPLACE PROPELLER ASSEMBLY
1.
Ensure that Propeller drive bushes – 6 off, are in place in the Crankshaft Propeller
Flange. Fit the rear spinner backing plate to the flange.
2.
Fit propeller to flange. Ensure that the drive pins are snug fit in the propeller. Loose
pins can cause propeller fretting and engine damage.
3.
Fit Propeller Bolts - 6 off.
4.
Fit front spinner backing plate to front of propeller. The fit Aluminium Propeller
Flange, Belleville Washers - 48 off: (8 per Bolt: assembled in pairs as shown)
5.
Progressively tighten bolts ensuring equal distribution of load and in a normal criss-
cross torque sequence.
6.
Using Torque Wrench, tighten Bolts to 6ft.lbs (72 inch.lbs).
7.
Check tracking of Propeller by locating a fixed object on a flat floor so that it just
clears the Propeller tips when rotating the Propeller by hand. Check that each
blade clears the object by the same amount. If the Propeller is outside the
approved tolerance, refer to JABIRU Aircraft Pty Ltd or a JABIRU Approved Service
Centre.
Maximum Tracking Error Tolerance is +/- 2mm.
8.
Locate Spinner on Spinner Flange and fix with Machine Screws through tinnerman
Washers.
9.
Check Spinner for balance by locating a fixed object on a flat floor to just clear the
lower edge of the front dome of the Spinner. Rotate the propeller by hand and
check that the Spinner runs true.
10.
Correct any imbalance by loosening and retightening Machine Screws.
Summary of J230-C
Page 1
Revision 0 dated : may 2006 issued by: ras page: 1 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm aircraft service manual service schedule inspection schedule engine instruction & maintenance manual propeller instruction manua...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 2 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm foreword this manual contains jabiru recommended procedures and in...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 3 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm etc, maintenance is required to be done by approved persons (l2 or...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 4 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 1 table of contents 1 table of contents .............................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 5 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.7 major inspection / r eplacement .................................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 6 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.4.3 main wheel inspection, assembly and repair.....................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 7 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8.2.2 inspection and repair .........................................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 8 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.8 exhaust system .................................................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 9 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.9 hourmeter.......................................................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 10 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 22.1 general........................................................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 11 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 1.1 table of figures figure 1. J230-c general arrangement ..........
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 12 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 58. Wiring diagram sheet 1. .................................
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 13 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2 section 2 – service manual 2.1 list of effective pages page rev...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 14 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2.2 general description the jabiru j230-c is a 2 seat, high-wing ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 15 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2.6 torque values a chart of recommended torque values is shown i...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 16 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 1. J230-c general arrangement.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 17 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2.8 recommended torque values (in fibreglass) table 2. Recommende...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 18 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3 section 3 - ground handling, servicing, lubrication & inspectio...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 19 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Place a solid block (preferably wood) under the bottom of the ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 20 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4. Hoist only from this point ensuring that cables/ropes do not m...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 21 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm in addition, the pitot tube, static air vent, air vents, openings...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 22 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm ensure that the master and ignition switches are off! 7. Install ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 23 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8. Install spark plugs – torque to 20 nm (180 inch/lbs). 9. Check...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 24 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7. Repeat steps 5 and 6 again to avoid errors. 8. Due to the ligh...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 25 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.3.2 other servicing • replace flexible oil & fuel line in engin...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 26 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm caution the jabiru uses automotive brake fluid (dot 3 or dot 4). ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 27 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.4.4 aluminium surfaces the aluminium surfaces require a minimum...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 28 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.6 inspection 3.6.1 inspection intervals a tolerance of plus or ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 29 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm the cable must be replaced if the following is found: • excess fr...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 30 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 3. Fuel line routing 3.6.3.6 electric fuel pump • ensure t...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 31 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.6.3.11 aircraft file various data, information and licenses are...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 32 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.7 major inspection / replacement 3.7.1 mandatory inspection 3.7...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 33 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3.7.2 inspection chart important read all inspection rquirements ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 34 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm annual inspection each 200 hours each 100 hours 9 starter, soleno...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 35 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm annual inspection each 200 hours each 100 hours 3 wheel bearings ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 36 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm annual inspection each 200 hours each 100 hours 14 radio, interco...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 37 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4 section 4 - fuselage 4.1 fuselage the fuselage is a composite m...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 38 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm surface. After applying polish, dissipate this charge by rubbing ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 39 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 5. Front door assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 40 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 6: rear door assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 41 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4.3.2 adjustment cabin doors should be adjusted so that the door ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 42 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 7. Door latch mechanism assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 43 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4.3.4 locks an optional cylinder and key lock is available. When ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 44 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 5 section 5 – wings and empennage 5.1 wings refer to figures 8 an...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 45 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13. Unbolt and remove front wing attachment bolt. 14. Unbolt and ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 46 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11. Install clamp block and pin in aileron control cable clamp at...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 47 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 8. J230 wing assembly sheet 1.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 48 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 9. J230 wing assembly sheet 2.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 49 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 5.2 wing struts each wing strut is a single lift strut which tran...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 50 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 10 – dynon pitot probe installation 5.4 landing light (opt...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 51 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 11 – landing light assembly 5.5 fin the fin is a moulded c...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 52 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6 section 6 – landing gear and brakes 6.1 landing gear main gear ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 53 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.3.1 removal the following procedural steps remove one side of t...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 54 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.3.4 main wheel fairing removal and installation 1. Remove the m...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 55 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 12. Main undercarriage assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 56 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.4 main wheel refer to figure 14 6.4.1 main wheel removal 1. Jac...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 57 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm bearings are pre-packed. Do not clean with solvents as it will re...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 58 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Disconnect flexible brake hose and drain brake fluid. 4. Remov...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 59 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 13. Main wheel alignment.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 60 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 14. Main wheel to leg assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 61 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 15. Main wheel assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 62 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 16. Directional brake disc installation.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 63 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.5 nose gear the nose gear comprises a steerable nose wheel moun...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 64 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.5.3 nose gear inspection and repair 1. Inspect steel tube and a...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 65 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm note: the bearings are “press-fit” in the wheel hub and should no...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 66 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm a 3 v a r 6 a 0 0 2 a 0 d -4 8 /5 /0 3 1 2 d s r e f e r t o p a ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 67 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 18. Nose wheel hub assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 68 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.7 nose wheel steering system 6.7.1 5.7.1 steering centring asse...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 69 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.8.2 brake master cylinder the brake master cylinder, located on...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 70 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. New piston sealing o-rings should be installed each time the b...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 71 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 5. Align the new lining on the pad plate and place the brake rive...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 72 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 6.8.7 parking brake the parking brake consists of an over centre ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 73 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 19. Brake calliper assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 74 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 20. Brake master cylinder assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 75 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7 section 7 - aileron control system 7.1 aileron control system r...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 76 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 21. Aileron system schematic.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 77 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7.2 control column refer to figure 22. 7.2.1 control column remov...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 78 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 22. Control column assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 79 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7.3 control cables control cables are of the enclosed push-pull t...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 80 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 7.4.3 aileron balancing the aileron does not have balancing weigh...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 81 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 23. Aileron stops.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 82 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8 section 8 - wing flap control system 8.1 wing flap control syst...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 83 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8.1.7 flap position indicator removal refer to figures 27 and 28 ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 84 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. Adjust with the rod ends. Ensure that the lock nut is tight on...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 85 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 24. Flap controls – sheet 1.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 86 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 25. Flap controls – sheet 2.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 87 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 26. Flap cross tube assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 88 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 27. Flap position indicator.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 89 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 28. Flap position indicator drive cable assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 90 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 9 section 9 – elevator control system 9.1 elevator control system...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 91 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm weight 5000g +/- 100g hinge moment 323300g.Mm +/- 4000g.Mm 9.3.3 ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 92 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 29. Elevator control assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 93 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 30: elevator control assy rear..
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 94 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 8 /4 /0 2 314 299 2205 2350 2210 d e t a il v ie w e u l -d m o d...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 95 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 32. J170 models - horizontal tail & elevator assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 96 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 33. Elevator travel limits.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 97 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 9.6 elevator trim control system see figure 35. The elevator trim...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 98 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 34. Elevator trim handle assy.
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J a b ir u a ir c ra ft p ty p td a ir c ra ft s e rv ic e m a n u a l j a b ir u j 2 3 0 -c r e v is io n 0 d a te d : f e b 2 0 0 6 is s u e d b y: r a s p a g e : 9 9 o f 1 7 1 l :\f ile s\ t e ch n ica l_ m a n u a ls\ j2 3 0 _ j4 3 0 \j2 3 0 .J4 3 0 _ w o rk_ fil e s\ j2 3 0 -c _ t e ch _ r e v...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 100 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 10 section section section section 10 10 10 10 – – – – rudder co...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 101 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 36. Rudder pedal assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 102 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 10.2 rudder see figures 37 and 38. 10.2.1 removal & installation...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 103 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 10.5 rigging 1. To establish the neutral position, raise the nos...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 104 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 37. Rudder system schematic.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 105 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 38. Rudder installation.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 106 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11 section 11 – engine & engine installation 11.1 engine cowls t...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 107 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 39. Upper cowl assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 108 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 40. Lower cowl assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 109 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.1.2 cleaning and inspection 1. Wipe the inner surfaces of the...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 110 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.2.5 inspection for specific items to be inspected and for per...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 111 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.3 cooling air baffles the baffles installed around the engine...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 112 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.5.2 lsa aircraft fuel system 1. A schematic drawing of the sy...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 113 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 41. Lsa variant throttle (panel mounted).
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 114 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 42 – instrument panel & throttle assembly 11.7.3 choke th...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 115 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 43. Carburetor heat box.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 116 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.8 exhaust system the exhaust system consists of front and rea...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 117 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 44. Exhaust system.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 118 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 11.9 extreme climatic conditions 11.9.1 dust dust induced into t...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 119 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 45. Engine installation.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 120 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12 section 12 – fuel system 12.1 description refer to figures 46...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 121 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 46. Fuel system schematic – lsa variants.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 122 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.1.3 fuel system trouble shooting table 8. Trouble shooting – ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 123 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4. Remove tank restraints. 5. Loosen hose clamps, remove hoses &...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 124 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. An alternative method which may be used is to fill the wing t...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 125 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 47. Vented fuel cap assy.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 126 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.4 fuel shut-off valve see figure 46 or !Undefined bookmark, n...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 127 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 48. Single line fuel tap 12.5 fuel gauges two different f...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 128 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.5.3 electric fuel gauge troubleshooting table 9. Trouble shoo...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 129 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 50. Fuel gauge – electric sender assembly figure 51. Fuel...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 130 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.6 header tank low level warning (option) the j230-c may be fi...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 131 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 12.7.2 fuel filter removal & installation 1. Drain fuel system, ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 132 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13 section 13 – instruments & instrument systems 13.1 general th...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 133 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.2.2 instruments refer to figure 53 & figure 54. Figure 53. In...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 134 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 54. Instrument panel layout – “glass” instrument panel 13...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 135 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.3.1 pitot – static system maintenance proper maintenance of p...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 136 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 2. Use suitable fittings to connect lines together so that the a...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 137 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.3.5 removal & installation of components to remove pitot mast...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 138 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.3.7 trouble shooting – airspeed indicator table 11. Trouble s...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 139 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm trouble probable cause remedy leak in airspeed or vertical speed...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 140 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 55. Pitot-statice system – water trap locations.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 141 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 56. Pitot assembly – std pitot.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 142 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 57. Static probe system assembly.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 143 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 58. Static system test 13.4 tachometer the tachometer is ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 144 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Remove instrument panel (see paragraph 13.2.3) and check cabl...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 145 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 4. Check wiring at sender for security. 5. Replace sender. 6. Re...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 146 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 13.11 efis (where equipped) a detailed description of the instru...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 147 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 14 section 14 – electrical systems 14.1 electrical power supply ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 148 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 59. Wiring diagram sheet 1..
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 149 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 60. Wiring diagram sheet 2..
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 150 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 14.3 bus bars electrical power for electrical equipment and inst...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 151 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 3. Rinse with clear water, wipe off excess water and allow batte...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 152 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 61. Vhf antenna installation.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 153 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 15 section 15 – painting & finishing 15.1 exterior 15.1.1 painti...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 154 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm note: prepare all parts separately and paint separately. 2. Comp...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 155 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 14. The final rub is with 320 grit all over and if satisfied wit...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 156 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 16 section 16 - placards 16.1 j230-c decals table 14. J230-c dec...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 157 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm decal detail preview loading limitations p/no 5a056a0d fitted on...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 158 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 16.2 cockpit placards general table 15. General cockpit decals d...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 159 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm decal detail preview trim position p/no5024094 nose down neutral...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 160 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm decal detail preview no step p/no 5a006a0d qty 2 required attach...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 161 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 18 appendix i - jabiru 3300 engine appendix 1 of this manual is ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 162 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 19 appendix ii - jabiru engine parts book please insert your cop...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : feb 2006 issued by: ras page: 163 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 20 appendix iii – engine installation manual please insert your ...
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Jabiru aircraft pty ptd aircraft service manual jabiru j160 / j170 variants revision 0 dated : may 2006 issued by: ras page: 164 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 21 appendix iv – propeller service manual 21.1 app...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 165 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm do not run engine with propeller disconnected or engine damage w...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 166 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm figure 62. Propeller installation.
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 167 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm important the spinner is an important and integral part of the p...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 168 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 21.7 servicing and repairs any service or repair must take accou...
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Jabiru aircraft pty ptd aircraft service manual jabiru j230-c revision 0 dated : may 2006 issued by: ras page: 169 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 21.8 propeller balancing procedure propeller balance should be c...
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Jabiru aircraft pty ptd jabiru j230-c airworthiness limitations revision 0 dated : may 2006 issued by: ras page: 170 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm 22 appendix v – airworthiness limitations 22.1 general this se...
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Jabiru aircraft pty ptd jabiru j230-c airworthiness limitations revision 0 dated : may 2006 issued by: ras page: 171 of 171 l:\files\technical_manuals\j230_j430\j230.J430_work_files\j230-c_tech_rev_1.Doc print date: 14/01/2009 4:41:00 pm table 19. Control surface balancing limits control hinge momen...