Jacobsen Greens King IV Parts & Maintenance Manual

Summary of Greens King IV

  • Page 1

    Model: greens king iv 62287 - engine type: briggs & stratton vanguard model: greens king iv plus 62288 - engine type: briggs & stratton vanguard model: greens king iv plus 62289 - engine type: kubota d662-eb modelo: greens king iv 62287 - motor: briggs & stratton vanguard modelo: greens king iv plus...

  • Page 2: To Order Parts

    Copyright 2000 textron inc. “all rights reserved, including the right to reproduce this material or portions thereof in any form.” litho in u.S.A 6-2000 to order parts 1. Write your full name and complete address on the order. 2. Explain where and how to make shipment. 3. Give product number, name a...

  • Page 3: Suggested Stocking Guide

    Gb-3 suggested stocking guide to keep your equipment fully operational and productive, textron turf care and specialty products suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of...

  • Page 4: 1    Safety

    1 safety gb-4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this man...

  • Page 5: Safety    1

    Safety 1 gb-5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a pote...

  • Page 6: 2    Specifications

    2 specifications gb-6 2 specifications 2.1 product identification_________________________________________________ 62287.............................. Greens king iv, 16 hp gasoline engine, manual steering. Without battery, seat, or mowers. 62288.............................. Greens king iv plus, 18...

  • Page 7: Specifications    2

    Specifications 2 gb-7 2.4 tractor ________________________________________________________________ tires ................................ 18 x 9.5 - 8 tubeless pressure:......................... 8-12 psi (55-83 kpa) battery: type .......................... 12 volt lead/acid group ......................

  • Page 8: 3    Adjustments

    3 adjustments gb-8 3 adjustments 3.1 general________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized textron turf care and specialty products dealer...

  • Page 9: Adjustments    3

    Adjustments 3 gb-9 3.3 bedknife adjustment ___________________________________________________ 1. Read section 3.2 before making the adjustment. 2. Start adjustment at the leading end of the reel, followed by the trailing end. The leading end of the reel blades is that end which passes over the bedk...

  • Page 10: 3    Adjustments

    3 adjustments gb-10 3.5 antisway spring________________________________________________________ 1. The antisway spring (c) should be tight but not under stress. 2. Loosen both nuts on the adjusting rod then adjust the rear nut as necessary. 3. When properly adjusted, tighten nuts against bracket. Fi...

  • Page 11: Adjustments    3

    Adjustments 3 gb-11 3.8 parking brake__________________________________________________________ disengage brake lever and measure the distance between nut (g) and bottom of pivot. Adjust nut so the distance is 3/16” (5 mm). Figure 3h 3.9 interlock switches ___________________________________________...

  • Page 12: 3    Adjustments

    3 adjustments gb-12 3.12 reel control __________________________________________________________ adjust the reel control lever linkage so the reels disengage when they reach the raised position. 1. Remove front cowling and raise mowers. Shift all reel control levers to “off” and stop engine. 2. Adju...

  • Page 13: Adjustments    3

    Adjustments 3 gb-13 3.15 leveling procedure ___________________________________________________ 1. Lower the implements until they are about 1/4” (6.35 mm) above the ground. If they are not level with the ground, adjust torsion spring (z). 2. Carefully loosen spring mounting clamp and slowly turn cl...

  • Page 14: 3    Adjustments

    3 adjustments gb-14 3.18 lift cylinders __________________________________________________________ 1. Fully extend the front cylinder, then check spacing at the cam roller (u). The dimension should be 7/16 to 9/16 in. (11.1 to 14.2 mm). 2. Loosen nut (v) then grip the very end of the cylinder rod, c...

  • Page 15: Adjustments    3

    Adjustments 3 gb-15 3.20 torque specification ___________________________________________________ textron turf care and specialty products uses grade 5 plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. Caution all torque values include...

  • Page 16: 4    Maintenance

    4 maintenance gb-16 4 maintenance 4.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized textron turf care and specialty products deal...

  • Page 17: Maintenance    4

    Maintenance 4 gb-17 4.3 engine oil ______________________________________________________________ check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Diesel engine: perform initial oil change after first 5...

  • Page 18: 4    Maintenance

    4 maintenance gb-18 4.5 diesel air filter ________________________________________________________ check the service indicator daily. If red band appears in the window (c) replace the element. Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk ...

  • Page 19: Maintenance    4

    Maintenance 4 gb-19 4.8 battery ________________________________________________________________ make absolutely certain the ignition switch is “off” and the key has been removed before servicing the battery. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric ...

  • Page 20: 4    Maintenance

    4 maintenance gb-20 4.11 hydraulic hoses _______________________________________________________ 1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses. 2. Check visible hoses and tubes ...

  • Page 21: Maintenance    4

    Maintenance 4 gb-21 4.13 hydraulic oil filters __________________________________________________ the hydraulic system is protected by one 20 micron filter. To replace hydraulic oil filter: 1. Remove the old filter. 2. Fill new filter with oil then install new filter. Hand tighten only. 3. Operate e...

  • Page 22: 4    Maintenance

    4 maintenance gb-22 4.17 wheel mounting procedure ____________________________________________ 1. Remove dirt, grease and oil from stud thread. Do not lubricate threads. 2. Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum. 3. Finger tig...

  • Page 23: Maintenance    4

    Maintenance 4 gb-23 4.20 backlapping ___________________________________________________________ check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge. If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process, t...

  • Page 24: 4    Maintenance

    4 maintenance gb-24 4.21 storage ________________________________________________________________ general 1. Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal. 2. Inspect the tractor, tighten all hardware, replace worn or damaged components. 3. Drain and refill rad...

  • Page 25: Troubleshooting    5

    Troubleshooting 5 gb-25 5 troubleshooting 5.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems conta...

  • Page 26: Warning

    6 maintenance & lubrication charts gb-26 6 maintenance & lubrication charts 6.1 general ________________________________________________________________ 1. Always clean the grease fitting before and after lubricating. 2. Lubricate with grease that meets or exceeds nlgi grade 2 lb specifications. App...

  • Page 27

    Maintenance & lubrication charts 6 gb-27 6.3 maintenance charts____________________________________________________ a - add or adjust c - clean i - inspect l- lubricate r - replace ar - as required * indicates initial service for new machines. ** every 250 hours or yearly, whichever comes first. ***...

  • Page 28: 7    Notes

    7 notes gb-28 7 notes.

  • Page 29: Notes    7

    Notes 7 gb-29.

  • Page 30: Para Encomendar Peças

    Copyright 2000 textron inc. “todos os direitos reservados, incluindo o direito de reproduzir este material ou porções de qualquer forma.” litografado nos eua 6-2000 para encomendar peças 1. Escreva o seu nome completo e a morada no pedido. 2. Diga onde e como deve ser o embarque: 3. Forneça o número...

  • Page 31: Guia De Stocks Recomendados

    Pt-3 guia de stocks recomendados para manter o seu equipamento completamente operacional e produtivo, a textron turf care and specialty products sugere que mantenha um stock dos elementos de manutenção mais usados habitualmente. Incluímos números de peças para materiais adicionais de apoio e meios d...

  • Page 32: 1    Segurança

    1 seguranÇa pt-4 1 seguranÇa 1.1 seguranÇa no funcionamento _________________________________________ 1. A segurança depende da atenção, do cuidado e da prudência das pessoas que conduzam ou prestem assistência ao equipamento. Nunca permita que menores conduzam o equipamento. 2. É da sua responsabil...

  • Page 33: Segurança    1

    SeguranÇa 1 pt-5 1.2 instruÇÕes importantes de seguranÇa ________________________________ esta chamada de atenção de segurança é usado para assinalar perigos potenciais. Perigo - indica uma situação de perigo iminente que, se não for evitada, provocarÁ a morte ou ferimentos graves. AtenÇÃo - indica ...

  • Page 34: 2    Especificações

    2 especificaÇÕes pt-6 2 especificaÇÕes 2.1 identificaÇÃo do produto ______________________________________________ 62287.............................. Greens king iv, 16 cv motor a gasolina, comando manual sem bateria, assento, ou cortadores. 62288.............................. Greens king iv, 18 cv...

  • Page 35: Especificações    2

    EspecificaÇÕes 2 pt-7 2.4 tractor ________________________________________________________________ pneus .............................. 18 x 9,5 - 8 sem câmara de ar pressão:.......................... 55 – 83 kpa bateria: tipo ........................... 12 volt chumbo/Ácido grupo .....................

  • Page 36: 3    Afinações

    3 afinaÇÕes pt-8 3 afinaÇÕes 3.1 geral __________________________________________________________________ 1. Afinações e trabalhos de manutenção devem ser sempre executados por técnicos qualificados. Se não puder ser feito um ajuste adequado, contacte um agente autorizado textron turf care and speci...

  • Page 37: Afinações    3

    AfinaÇÕes 3 pt-9 3.3 afinaÇÃo da lmina fixa ________________________________________________ 1. Leia o capítulo 3.2 antes de fazer o ajuste. 2. Inicie o ajuste na extremidade condutora do rolo, seguida pela a extremidade do trilho. A extremidade inicial das lâminas do rolo é a que passa primeiro sob...

  • Page 38: 3    Afinações

    3 afinaÇÕes pt-10 3.5 mola anti-oscilaÇÃo ___________________________________________________ 1. A mola anti-oscilação (c) deve ser apertada mas não estar sob pressão. 2. Desaperte ambas as porcas na biela de ajuste e depois ajuste a porca posterior se necessário. 3. Quando devidamente ajustadas, ap...

  • Page 39: Afinações    3

    AfinaÇÕes 3 pt-11 3.8 travÃo de estacionamento_____________________________________________ desengate a alavanca do travão e meça a distância entre a porca (g) e a base do pivot. Ajuste a porca de forma a que distância seja de 5 mm. Figura 3h 3.9 interruptores de bloqueio ___________________________...

  • Page 40: 3    Afinações

    3 afinaÇÕes pt-12 3.12 controlo do rolo _____________________________________________________ ajuste a ligação da alavanca de controlo do rolo de forma a que os rolos desengatem quando alcançarem a posição elevada. 1. Retire o resguardo frontal e eleve os cortadores. Troque todas as alavancas de con...

  • Page 41: Afinações    3

    AfinaÇÕes 3 pt-13 3.15 procedimento de nivelamento 1. Baixe os utensílios até estarem cerca de 6.35 mm sobre o chão. Se não estiverem nivelados com o chão, ajuste a mola de torção (z). 2. Desaperte cuidadosamente o grampo de instalação da mola e lentamente rode o fixador até o utensílio estar nivela...

  • Page 42: 3    Afinações

    3 afinaÇÕes pt-14 3.18 cilindros de elevaÇÃo _________________________________________________ 1. Prolongue completamente o cilindro frontal, depois verifique o espaçamento no rolo do came (u). A dimensão deve ser de 11,1 a 14,2 mm. 2. Desaperte a porca (v) depois aperte a extremidade da biela do ci...

  • Page 43: Afinações    3

    AfinaÇÕes 3 pt-15 3.20 binÁrio _________________________________________________________________ textron turf care and specialty products usa parafusos rasos de grau 5 como padrão, salvo nota em contrário. Para o aperto de cavilhas anodizadas, deve ser usado o valor indicado para as lubrificadas. Cu...

  • Page 44: 4    Manutenção

    4 manutenÇÃo pt-16 4 manutenÇÃo 4.1 geral __________________________________________________________________ 1. Afinações e trabalhos de manutenção devem ser sempre executados por técnicos qualificados. Se não puderem ser feitos ajustes adequados, contacte um agente autorizado textron turf care and ...

  • Page 45: Manutenção    4

    ManutenÇÃo 4 pt-17 4.3 Óleo de motor verifique o óleo do motor no início de cada dia, antes de ligar o motor. Se o nível do óleo estiver baixo, remova a tampa do bujão de enchimento e complete conforme requerido. Motor a diesel: faça a mudança inicial do óleo após as primeiras 50 horas de operação e...

  • Page 46: 4    Manutenção

    4 manutenÇÃo pt-18 4.5 filtro de ar diesel _____________________________________________________ verifique o indicador de serviço diariamente. Se aparecer a banda vermelha na janela (c) substitua o elemento. Não remova o elemento para inspecção ou limpeza. Uma remoção desnecessária do filtro aumenta...

  • Page 47: Manutenção    4

    ManutenÇÃo 4 pt-19 4.8 bateria _________________________________________________________________ certifique-se de forma absoluta de que o interruptor de ignição está “desligado” e de que a chave foi retirada antes de realizar qualquer serviço na bateria. Aperte os cabos firmemente nos terminais da b...

  • Page 48: 4    Manutenção

    4 manutenÇÃo pt-20 4.11 mangueiras hidrÁulicas _______________________________________________ 1. Baixe sempre os utensílios até ao solo, desengate todos os accionadores, engrene o travão de estacionamento e retire a chave antes de inspeccionar ou desligar linhas ou mangueiras hidráulicas. 2. Verifi...

  • Page 49: Manutenção    4

    ManutenÇÃo 4 pt-21 4.13 filtros do Óleo hidrÁulico o sistema hidráulico está protegido por um filtro de 20 microns. Como trocar o filtro do óleo hidráulico: 1. Retire o filtro velho. 2. Encha o novo filtro com óleo e instale o mesmo. Aperte apenas à mão. 3. Deixe o motor trabalhar na marcha em vazio...

  • Page 50: 4    Manutenção

    4 manutenÇÃo pt-22 4.17 procedimento de montagem de rodas __________________________________ 1. Remova sujidades, massa e óleo das roscas dos pinos. Não lubrifique as roscas. 2. Posicione a roda no cubo e inspeccione para se certificar de que há contacto completo entre a superfície de montagem da ro...

  • Page 51: Manutenção    4

    ManutenÇÃo 4 pt-23 4.20 inversÃo do movimento _______________________________________________ verifique o rolo e a lâmina fixa para determinar se a inversão do sentido de rotação ou o afiamento podem restabelecer o gume de corte. Se o desgaste e danos ultrapassarem o ponto a partir do qual já não é ...

  • Page 52: 4    Manutenção

    4 manutenÇÃo pt-24 4.21 armazenamento ________________________________________________________ geral 1. Lave o tractor cuidadosamente e lubrifique. Repare e pinte o metal danificado ou exposto. 2. Inspeccione o tractor, aperte todas as ferragens, substitua componentes gastos ou danificados. 3. Drene...

  • Page 53

    ReparaÇÃo de avarias 5 pt-25 5 reparaÇÃo de avarias 5.1 geral __________________________________________________________________ a tabela de resolução de problemas apresentada a seguir indica os problemas básicos que podem ocorrer no início e durante o funcionamento. Para informação mais detalhada r...

  • Page 54: Atenção

    6 manutenÇÃo e quadros de lubrificaÇÃo pt-26 6 manutenÇÃo e quadros de lubrif icaÇÃo 6.1 geral __________________________________________________________________ 1. Limpe sempre a junta de lubrificação antes e depois da lubrificação. 2. Lubrifique com massa que equivalha ou exceda as especificações ...

  • Page 55

    ManutenÇÃo e quadros de lubrificaÇÃo 6 pt-27 6.3 quadros de manutenÇÃo _______________________________________________ a - adicione ou afine c - limpe i - inspeccione l- lubrifique r - substitua ar - conforme necessário *indica revisão inicial para máquinas novas. ** a cada 250 horas ou anualmente, ...

  • Page 56: 7    Notas

    7 notas pt-28 7 notas.

  • Page 57: Parts Catalog    8

    Parts catalog 8 g o l a t a c s t r a p 8 8.1 table of contents______________________________________________________ 1.1......... Decals ................................................................ 30 2.1.........Control panel decals ........................................ 32 3.1......... Fend...

  • Page 58: Greens King IV

    30 im po rt an t di es el f ue l on ly im portant d ie se l fuel o n ly d fill fuel tank to 1 inch (25mm) below filler neck. Do not overfill ! Caution do not use for towing ! Warning to install the battery 1. Install the battery with terminals toward frame center. 2. Secure battery to support. 3. Co...

  • Page 59: Greens King IV Plus

    31 > change from previous revision to prevent burns, do not touch muffler or muffler shield. Temperatures may exceed 150¡f (66¡c) ! Warning torsion spring under extreme tension. Clamp may turn suddenly. To avoid injury, unwind spring by tapping on clamp while loosening nut ! Caution inspect hoses an...

  • Page 60: Greens King IV

    32 2 1 n r 1. Read operators manual. Do not allow untrained operators to use this machine. 2. Keep all shields in place and hardware securely tightened. 3. Before you clean, adjust or repair this equipment, disengage all drives, engage parking brake and stop engine. 4. Keep hands, feet and clothing ...

  • Page 61: Greens King IV Plus

    33 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 2810349 1 decal, left side warning 2 337302 1 decal, backlapping warning 3 2810350 1 decal, right side warning 4 3002053 1 decal, backlap lockout switch 5 3002207 1 decal, backlapping danger ...

  • Page 62: Greens King IV

    34 a a b b c c 1 2 3 4 4 4 4 5 5 5 5 5 6 7 8 9 9 10 10 11 11 12 13 13 13 14 14 15 20 21 16 17 18 19 22 23 24 24 greens king iv 3.1 fenders and front cowling serial no. All.

  • Page 63: Greens King IV Plus

    35 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 2811607 ar shim, fender mounting 2 2810705 1 fender, left side 3 2810706 1 fender, right side 4 400188 9 screw, 5/16-18 x 1” hex head 5 452006 10 flat washer, 5/16 6 446134 1 lockwasher, 5/16...

  • Page 64: Greens King IV

    36 1 2 3 5 5 5 5 7 8 9 10 10 10 10 10 10 10 10 10 10 10 11 12 11 12 13 14 15 16 17 18 19 20 21 22 23 26 26 28 29 30 9 24 25 gas units only 27 4 8 7 6 greens king iv 4.1 floorboard and steering tower serial no. All.

  • Page 65: Greens King IV Plus

    37 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 2809868 1 skirt, top seat 2 2809869 1 skirt, front seat 3 338277 2 bracket, seat mounting 4 453023 2 flat washer, 1/4 5 453009 7 flat washer, 5/16 6 345666 1 clamp, wire harness 7 446136 4 lo...

  • Page 66: Greens King IV

    38 greens king iv 5.1 instrument panel serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2 6 6 6 9 9 10 10 11 11 14 15 16 21 22 23 9 25 24 10 11 26.

  • Page 67: Greens King IV Plus

    39 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 2811515 1 plate, cover gas units only 2 2811441 1 hood, gauge gas units 2 2811441 2 hood, gauge diesel units 3 162721 1 volt meter n/s 1 • mounting bracket 447002 3 • lockwasher, #6 external ...

  • Page 68: Greens King Iv

    40 > change from previous revision greens king iv 6.1 throttle plate gas units serial no. All item part no. Qty. Description serial numbers/notes 1 443112 1 nut, 3/8-24 hex 2 1000514 1 choke control cable 3 446142 1 lockwasher, 3/8 heavy 4 403912 2 screw, #10-24 x 5/8” truss head 5 446118 2 lockwash...

  • Page 69: Greens King Iv Plus

    41 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 361646 1 fuse holder 2 361701 1 fuse, 30 amp 3 403912 2 screw, #10-24 x 5/8” truss head 4 446118 2 lockwasher, #10 heavy 5 444310 2 nut, #10-24 hex 6 131805 1 throttle cable 7 363961 1 switch...

  • Page 70: Greens King IV

    42 greens king iv 8.1 upper control linkage serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3 4 7 8 21 26 27 8 3 8 24.

  • Page 71: Greens King IV Plus

    43 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 461457 1 clevis pin, 3/8 x 2-1/4” 2 1002808 1 lever, parking brake 3 446142 3 lockwasher, 3/8 hvy 4 453011 4 flat washer, 3/8 sae 5 353994 1 block, lh 6 354009 1 block, rh 7 400274 2 screw, 3...

  • Page 72: Greens King IV

    44 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 11 22 22 16 27 23 23 21 21 12 24 24 30 30 25 25 15 15 24 7 7 20 28 28 7 17 17 17 7 7 32 32 32 29 30 31 34 34 34 33 33 33 11 greens king iv 9.1 lower control linkage serial no. All.

  • Page 73: Greens King IV Plus

    45 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 131777 1 pedal, lower/lift 2 338204 1 pad, foot 3 461486 1 clevis pin 4 361157 1 bracket, pedal 5 445521 1 nut, 3/8 pal 6 400182 2 screw, 5/16-18 x 5/8” hex head 7 446142 6 lockwasher, 3/8 hv...

  • Page 74: Greens King IV

    46 greens king iv 10.1 pedal linkage serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 42 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 5 20 13 15 15 42 14 20 23 25 38 39 40 41 40 41 19 43 43 27.

  • Page 75: Greens King IV Plus

    47 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 367579 1 collar, locking 2 338276 1 rod, parking brake 3 400188 1 screw, 5/16-18 x 1” hex head 4 2500081 1 treadle arm assembly 5 310288 2 • bearing 6 361114 1 roller, treadle arm 7 461485 1 ...

  • Page 76: Greens King IV

    48 greens king iv 11.1 wheel motors and brakes serial no. All 1 2 3 4 5 6 7 8 9 10 11 16 17 18 19 12 13 14 15 21 22 23 24 25 26 27 28 29 8 20 20 21.

  • Page 77: Greens King IV Plus

    49 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 122675 2 wheel motor see 42.1 463027 2 • key 2 590101 2 • nut 3 400416 8 screw, 1/2-13 x 2-1/2” hex head 4 446154 8 lockwasher, 1/2 heavy 5 443118 8 nut, 1/2-13 hex 6 446136 8 lockwasher, 5/1...

  • Page 78: Greens King IV

    50 a a greens king iv 12.1 frame serial no. All 1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 6 10 11 11 21 21 21 22 21 22 26 2 16 7.

  • Page 79: Greens King IV Plus

    51 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 2811603 1 frame greens king iv gas units 1 2811602 1 frame greens king iv plus gas units 1 2811544 1 frame greens king iv plus diesel units 503441 • traction motor mounting bracket service of...

  • Page 80: Greens King Iv Plus

    52 greens king iv plus 13.1 rear frame serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 25 16 17 18 19 20 21 13 14 22 / 23 24 15 13 3 13 14 10 3 13 10 14 26.

  • Page 81: Greens King IV Plus

    53 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 ref 1 check valve 2 400198 2 screw, 5/16-18 x 2-1/4” hex head 3 354081 3 clamp 4 366811 1 clamp 5 453009 1 flat washer, 5/16 6 446136 2 lockwasher, 5/16 heavy 7 443106 2 nut, 5/16-18 hex 8 30...

  • Page 82: Greens King IV

    54 > change from previous revision a - mechanics switch b - relay (gas only) c - mow and backlap switches d - gauges e - ignition switch, fuses f - light kit connectors g - hour meter h - glow plug switch and fuse (diesel only) j - seat switch k - engine l - interlock solenoid m - regulator (diesel ...

  • Page 83: Greens King Iv Plus

    55 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 66172 1 seat 2 554390 1 • switch 3 163583 1 • wire harness (not shown) 4 434011 2 • screw, 1/4-20 x 5/8” socket head 5 446130 2 • lockwasher, 1/4 heavy 6 3003928 1 literature pouch 7 3001328 ...

  • Page 84: Greens King IV

    56 greens king iv 16.1 gas fuel tank serial no. 62287 all serial no. 62288 all 1 2 3 4 5 8 9 10 11 15 16 17 18 19 14 13 12 7 20 5 6 8 20 8 16 9 13 21 21 8 20

  • Page 85: Greens King IV Plus

    57 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3001305 1 fuel tank 2 2500174 1 cap, fuel tank 3 390344 1 pan, tank support 4 400184 2 screw, 5/16-18 x 3/4” hex head 5 446136 4 lockwasher, 5/16 heavy 6 443106 2 nut, 5/16-18 hex 7 557773 1 ...

  • Page 86: Greens King IV

    58 greens king iv 17.1 diesel fuel tank serial no. 62289 all 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 5 5 6 6 8 8 9 9 18 18 18 18 18 23 23 25 31 19 31 20 33 31 8.

  • Page 87: Greens King IV Plus

    59 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3009934 1 fuel tank 2 2500174 1 cap, fuel tank 3 390344 1 pan, tank support 4 400184 2 screw, 5/16-18 x 3/4” hex head 5 446136 5 lockwasher, 5/16 heavy 6 443106 3 nut, 5/16-18 hex 7 5001947 1...

  • Page 88: Greens King IV

    60 a a a greens king iv 18.1 steering axle serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 6 13 20 23 1 8 27 10 17 11 greens king iv greens king iv plus.

  • Page 89: Greens King IV Plus

    61 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3007694 2 bushing, rear steering tube included in frame assembly 2 471214 1 grease fitting 3 1004577 1 steering fork 4 360113 2 thrust washer 5 345621 1 seal, steering shaft 6 446154 2 lockwa...

  • Page 90: Greens King IV

    62 steering cable routing greens king iv 19.1 manual steering serial no. 62287 all 1 2 2 3 4 5 6 6 7 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 13 14 14 15 15 16 16 17 17 18 19 20 20 20 20 21 22 23 24 25 26 27 27 28 29 30 4 4 17 31.

  • Page 91: Greens King IV Plus

    63 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 354022 1 steering shaft 2 353349 2 bearing, self aligning 3 400182 2 screw, 5/16-18 x 5/8” hex head 4 446136 4 lockwasher, 5/16 heavy 5 353934 1 collar, steering shaft 6 412015 2 screw, 5/16-...

  • Page 92: Greens King IV

    64 in out lt rt to steering unit lt port to steering unit rt port to steering unit in port to steering unit out port gas units diesel units greens king iv 20.1 steering valve and cylinder serial no. 62288 all serial no. 62289 all 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2...

  • Page 93: Greens King IV Plus

    65 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 400406 1 screw, 1/2-20 x 1-1/4” hex head gas units 2 446154 1 lockwasher, 1/2 heavy gas units 3 1001548 1 hydrguide steeing valve see 41.1 4 5000431 1 • nut, 5/8-16 hex jam 5 3003367 1 mount,...

  • Page 94: Greens King IV

    66 greens king iv 21.1 air cleaner and oil fill tube diesel units only serial no. 62289 all 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 4 4 5 5 6 24 16 9 14 15 part of engine.

  • Page 95: Greens King IV Plus

    67 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3009504 1 bracket, alternator 2 362535 2 screw, m6-1 x 16 mm hex head 3 3006254 1 bumper, radiator 4 446130 5 lockwasher, 1/4 heavy 5 443102 4 nut, 1/4-20 hex 6 326799 4 clamp, hose 7 3009654...

  • Page 96: Greens King IV

    68 a a greens king iv 22.1 radiator diesel units only serial no. 62289 all 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 / 20 21 22 23 24 25 26 27 28 29 30 31 32 part of engine 1 2 2 3 3 2 2 4 4 33 33 17 18.

  • Page 97: Greens King IV Plus

    69 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 362535 3 screw, m6-1 x 16mm hex head 2 446130 5 lockwasher, 1/4 heavy 3 443102 3 nut, 1/4-20 hex 4 453023 3 flat washer, 1/4 5 3006098 1 bracket, isolation mount 6 3006126 1 bracket, radiator...

  • Page 98: Greens King IV

    70 greens king iv 23.1 gas engine and pump serial no. 62287 all serial no. 62288 all 11 33 32 12 31 32 13 23 41 18 37 26 40 39 38 36 20 21 22 1 22 28 29 2 3 34 35 6 5 42 19 7 24 26 4 14 28 29 28 29 17 25 27 30 15 16 28 29 28 29 43 43 43 8 9 10 22 22 20 21.

  • Page 99: Greens King IV Plus

    71 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3001284 1 heat shield 2 1001363 1 muffler 3 1001139 1 muffler clamp 4 3001285 1 muffler support 5 345666 1 clamp, fuel line 6 3001173 1 stand-off 7 360970 1 clamp, wire harness 8 3002301 4 sc...

  • Page 100: Greens King IV

    72 greens king iv 24.1 diesel engine mounting serial no. 62289 all 1 2 3 5 6 7 8 9 10 11 13 12 14 15 16 17 18 19 20 21 22 23 24 25 26 3 4 5 6 7 8 9 3 5 6 7 8 9 10 11 10 11 6 6 6 19 19 13 12 27.

  • Page 101: Greens King IV Plus

    73 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3009470 1 bracket, pump mount 2 400268 2 screw, 3/8-16 x 1-3/4” hex head 3 3009488 3 isolation mount 4 2809849 1 pump, 5 section see 39.1 5 443110 6 nut, 3/8-16 hex 6 446142 10 lockwasher, 3/...

  • Page 102: Greens King IV

    74 greens king iv 25.1 diesel engine serial no. 62289 all 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 17 17 17 17 18 18 20 22 23 20 23 ref item 19 11.

  • Page 103: Greens King IV Plus

    75 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 1004193 1 engine 554011 1 • engine oil filter 2 1004511 1 housing, coupler 3 ● 1 • flange, flywheel 4 ● 4 • flat washer, m8 5 ● 4 • screw, m8 x 30mm 6 ● 5 • screw, m8 x 22mm 7 ● 1 hub, couple...

  • Page 104: Greens King IV

    76 a a greens king iv 26.1 front lift arms serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 / 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 / 42 43 44 1 2 2 5 6 17 18 18 18 21 21 34.

  • Page 105: Greens King IV Plus

    77 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3007694 4 bushing, front mower pivot included in frame assembly 2 357999 4 bushing, front lift cam included in frame assembly 3 160034 1 cam, right side lift 4 131498 1 lever, right side lift...

  • Page 106: Greens King Ivz

    78 greens king ivz 27.1 center lift arm gas units serial no. 62287 all serial no. 62288 all 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 1 7 9 16 24 25 41 7 38 42 43 44.

  • Page 107: Greens King IV Plus

    79 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3007694 2 bushing, center mower pivot included in frame assembly 2 2500222 1 lift cylinder 503377 1 • seal repair kit 3 354039 1 pin, cylinder mounting 4 367437 2 cotter pin, 9/64 x 1-1/4” 5 ...

  • Page 108: Greens King IV

    80 a a greens king iv 28.1 center lift arm diesel units serial no. 62289 all 1 2 3 4 5 29 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 34 35 36 32 30 33 1 9 16 24 25 7 9.

  • Page 109: Greens King IV Plus

    81 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 3007694 2 bushing, center mower pivot included in frame assembly 2 2500222 1 lift cylinder 503377 1 • seal repair kit 3 354039 1 pin, cylinder mounting 4 367437 2 cotter pin, 9/64 x 1-1/4” 5 ...

  • Page 110: Greens King IV

    82 greens king iv 29.1 clamps serial no. All 10 10 18 20 4 18 4 19 28 3 17 20 4 3 16 18 15 3 6 8 1 17 22 20 4 3 16 16 18 21 24 3 3 4 23 15 3 13 4 10 9 14 11 12 7 8 4 2 3 24 7 27 5 3 4 3 14 25 25 26.

  • Page 111: Greens King IV Plus

    83 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 453009 1 flat washer, 5/16 2 338270 1 clamp, reel motor tubes 3 452004 18 flat washer, 1/4 4 444708 13 nut, 1/4-20 gripco center lock 5 444718 2 nut, 5/16-18 center lock 6 400204 1 screw, 5/1...

  • Page 112: Greens King IV

    84 greens king iv 30.1 reel hydraulics serial no. All 16 10 1 3 4 7 6 9 12 12 5 5 8 8 11 11 19 20 2 1 2 1 22 21 15 15 21 22 13 11 12 12 11 6 9 17 14 14 17 18 5 5 23 c a b d e f b a c f g d e g 13.

  • Page 113: Greens King IV Plus

    85 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 162561 3 needle valve 2 351109 2 adapter, straight 3 351399 1 adapter, 45° 4 131145 1 tube, center mower backlap 5 360039 4 adapter, 90° 6 342199 3 adapter, straight 7 354064 1 adapter, 90° 8...

  • Page 114: Greens King IV

    86 greens king iv 31.1 traction and lift hydraulics serial no. All e d f g f g c b a b a c e d 23 24 24 3 15 25 15 9 1 /2 5 20 19 9 9 18 7 16 17 19 20 5 26 6 12 13 13 4 8 10 22 12 14 11 9 9 14 11 21 29 h h 27 28 gas units diesel units 5 28 38 35 30 31 31 30 32 33 34 37 34 36 36 29.

  • Page 115: Greens King IV Plus

    87 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 357921 1 adapter, straight w/.059 orifice standard 2 554363 1 adapter, straight w/.052 orifice “soft drop” 3 361474 1 adapter, 90° 4 351107 1 adapter, 90° 5 351109 3 adapter, straight gas uni...

  • Page 116: Greens King IV

    88 traction (section a) lift and right reel (section b) center reel (section c) left reel (section d) traction (section a) lift and right reel (section b) center reel (section c) left reel (section d) power steering (section e) greens king iv greens king iv plus greens king iv 32.1 pump hydraulics s...

  • Page 117: Greens King IV Plus

    89 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 366681 1 hose 2 326112 2 clamp 3 403756 2 screw, 3/8-16 x 3/4” whiz-lock 4 472207 1 plug, 1/2 sq. Head pipe 5 2811445 1 filler cap /dipstick 6 3003105 1 hose, tank to pump outside greens king...

  • Page 118: Greens King IV

    90 > change from previous revision + - battery a i y b x s s l g interlock solenoid starter 20 amp 6 amp rd pu rd 30 85 86 87a 87 rd rd rd rd pu pu bu bu pu ignition switch fuel solenoid engine shut down relay spark plug spark plug flywheel / alternator traction switch backlap lockout switch optiona...

  • Page 119: Greens King Iv Plus

    91 > change from previous revision + - battery p a i y b b x s s s l l h g g g interlock solenoid fuel shut off solenoid starter 30 amp 6 amp 30 amp glow plug switch glow plugs rd rd rd rd rd gn gn wh wh wh wh wh pu pu pu wh ignition switch traction switch backlap lockout switch brake switch mow swi...

  • Page 120: Greens King IV

    92 .59 .38 .38 .38 .58 1500 psi 1500 psi 1500 psi .58 .58 .059 standard .052 "soft drop" .028 1100 psi traction left reel center reel right reel lift/lower backlap valve backlap valve backlap valve left reel motor center reel motor right reel motor rear cylinder front cylinder one way restrictor wit...

  • Page 121: Greens King Iv Plus

    93 .59 .38 .38 .38 .38 .58 11.9 11.9 1500 psi 1500 psi 1500 psi 1100 psi .58 .58 .059 standard .052 "soft drop" .028 traction left reel center reel right reel lift/lower backlap valve backlap valve backlap valve left reel motor center reel motor right reel motor wheel motors traction metering valve ...

  • Page 122: Greens King IV

    94 to prevent cuts use socket wrench or turf groomer knob to turn reel. ! Warning to prevent injury, disengage all drives, engage parking brake and stop engine before working in machine or emptying grass catchers. ! Danger 5003150 503460 503477 503478 503479 bedknife, low profile fairway bedknife, f...

  • Page 123: Greens King IV Plus

    95 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 5002577 1 frame, reel 2 1000997 1 decal, warning 3 361877 2 decal, danger 4 5001098 1 5 blade reel, right hand (shown) 4 5001097 1 5 blade reel, left hand (opposite) 4 5003054 1 7 blade reel,...

  • Page 124: Greens King IV

    96 greens king iv 38.1 reel roller, shields and catcher serial no. All lf34-28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8 12 21/22 24 3 23 25 26 27 28 29 13 30

  • Page 125: Greens King IV Plus

    97 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 364901 1 gasket, motor 2 1002224 2 zerk bolt 3 446142 4 lockwasher, 3/8 heavy 4 400264 2 screw, 3/8-16 x 1-1/4” hex head 5 453011 2 flat washer, 3/8 6 345510 2 spacer 7 557775 1 cover, shaft ...

  • Page 126: Greens King IV

    98 1 2 3 4 4 4 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 4 4 6 6 7 8 9 10 11 12 14 15 16 17 18 19 27 22 23 24 25 26 2809849 5 section pump 2809848 4 section pump used on greens king iv used on greens king iv plus greens king iv 39.1 gear pump part number 2809848 and 28...

  • Page 127: Greens King IV Plus

    99 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 5002464 1 front cover 2 5002470 1 gear plate 59b 3 554295 1 bearing plate assembly 4 551682 3 gear plate 37b used on 2809848 4 551682 4 gear plate 37b used on 2809849 5 2810036 1 bearing plat...

  • Page 128: Greens King IV

    100 12 12 9 9 9 18 18 17 9 9 9 26 26 26 26 26 26 2 3 4 5 7 8 11 10 15 22 7 8 6 13 20 21 27 27 28 14 24 25 19 23 16 1 greens king iv 40.1 5 spool valve part number 116536 serial no. All.

  • Page 129: Greens King IV Plus

    101 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 n/s — cover plate 2 2500568 1 main relief cartridge 3 2500567 1 • relief seal kit 4 2500795 ar • shim 0.020 thick 5 549748 1 • o-ring, viton 6 5000020 1 section, 4 way complete 7 549626 2 cl...

  • Page 130: Greens King IV

    102 out in rt lt greens king iv 41.1 steering unit part number 1001548 serial no. All 1 2 6 42 41 3 5 8 9 4 12 14 13 4 10 11 15 17 4 19 18 20 21 22 23 11 24 25 26 27 28 37 36 35 set 11 16 4 29 31 32 33 39 34 38 40 30 7.

  • Page 131: Greens King IV Plus

    103 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 443108 4 nut, 5/16-24 center lock 2 — 1 port cover 3 c 1 seal ring 4 c 4 seal ring 5 c 4 o-ring 6 — 1 relief valve assembly includes item 42 7 557734 1 dampening cap 8 5000426 1 port manifol...

  • Page 132: Greens King IV

    104 > change from previous revision greens king iv 42.1 hydraulic motor part number 122675 serial no. All item part no. Qty. Description serial numbers/notes 1 554513 special bolt 2 n/s end cover 3 ★ bonded ring included in seal kit 4 ★ seal ring included in seal kit 5 n/s commutator 6 n/s commutato...

  • Page 133: Greens King Iv Plus

    105 > change from previous revision a o-ring b greens king iv plus a b o-ring tubing o.D. Hose i.D. Thread size part number 1/8 5/16-24 459290 3/16 3/8-24 459291 1/4 7/16-20 339896 5/16 1/2-20 459293 3/8 9/16-18 339897 1/2 3/4-16 339898 5/8 7/8-14 339899 3/4 1-1/16-12 339900 7/8 1-3/16-12 459296 1 1...

  • Page 134: Fluids And Compounds

    Fluids and compounds * refer to the parts & maintenance manual for the correct hydraulic oil requirements for your machine. Textron turf care and specialty products offers a high usage parts catalog illustrating commonly used parts through easy to read line drawings. See your local ttcsp dealer for ...

  • Page 135: Index

    107 index 1000223 ...................... 85 1000224 ...................... 85 1000348 ...................... 35 1000469 ...................... 71 1000480 ...................... 95 1000514 ...................... 40 1000536 ...................... 85 1000537 ...................... 85 1000997 .............

  • Page 136: Index

    108 index 3002365.......................67 3002388.......................67 3002734.......................63 3003036.......................53 3003105.......................89 3003276.......................33 3003367.......................65 3003446.......................69 3003704......................

  • Page 137: Index

    109 index 363912 ........................ 45 363913 ........................ 45 363962 ........................ 41 363995 ........................ 31 364009 ........................ 43 364023 ........................ 31 364076 ........................ 53 364234 ........................ 65 364501 ......

  • Page 138

    Textron golf, turf & specialty products po box 7708, charlotte, nc 28241-7708 www.Ttcsp.Com equipment fr om jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed ...