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Jacobsen Greens King IV Service Manual

Summary of Greens King IV

  • Page 1

    Parts & maintenance manual when performance matters. ™ warning if incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust...

  • Page 2: Service Parts

    This manual contains adjustment, maintenance, troubleshooting instructions, and parts list for your new jacobsen mower. This manual should be stored with the mower for reference during operation. Before you operate your mower, you and each operator you employ should read the manual carefully in its ...

  • Page 3: Table of Contents

    3 table of contents 1 safety 1.1 operating safety............................................... 4 1.2 important safety notes ..................................... 5 2 specifications 2.1 product identification ........................................ 6 2.2 engine .......................................

  • Page 4: 1    Safety

    1 safety 4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manua...

  • Page 5: Safety    1

    Safety 1 5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a potenti...

  • Page 6: 2    Specifications

    2 specifications 6 2 specifications 2.1 product identification _________________________________________________ 62302 .............................. Greens king iv, 49 state, 16 hp gasoline engine, manual steering. Without mowers. 62303 .............................. Greens king iv plus, 49 state, ...

  • Page 7: Specifications    2

    Specifications 2 7 2.4 mower __________________________________________________________________ tires ................................ 18 x 9.5 - 8 tubeless 4 ply pressure:......................... 8-12 psi (55-83 kpa) battery: type .......................... 12 volt lead/acid group ...................

  • Page 8: 3    Adjustments

    3 adjustments 8 3 adjustments 3.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized jacobsen dealer. 2. Replace, do not adjust , worn...

  • Page 9: Adjustments    3

    Adjustments 3 9 3.3 bedknife adjustment ___________________________________________________ 1. Read section 3.2 before making the adjustment. 2. Start adjustment at the leading end of the reel, followed by the trailing end. The leading end of the reel blades is that end which passes over the bedknif...

  • Page 10: 3    Adjustments

    3 adjustments 10 3.5 reel bearing ___________________________________________________________ excessive end play or any radial play indicates bad bearings, a weak tension spring, or a backed off nut. 1. Check bearing housing mounting hardware. Tighten or replace components as required. Carefully cle...

  • Page 11: Adjustments    3

    Adjustments 3 11 3.8 leveling procedure ____________________________________________________ 1. Lower the implements until they are about 1/4 in. (6.35 mm) above the ground. If they are not level with the ground, adjust torsion spring (z) . 2. Carefully loosen spring mounting clamp and slowly turn c...

  • Page 12: 3    Adjustments

    3 adjustments 12 3.11 parking brake _________________________________________________________ disengage brake lever and measure the distance between nut (ab) and bottom of pivot. Adjust nut so the distance is 3/16 in. (5 mm). Figure 3l 3.12 interlock switches ________________________________________...

  • Page 13: Adjustments    3

    Adjustments 3 13 3.14 traction lever _________________________________________________________ 1. Remove front cowling and adjust lever to align with the four positions on the instrument panel. 2. Adjust ball joints (ac) on rod (ad) and/or adjust position and number of washers (ae) for proper alignm...

  • Page 14: 3    Adjustments

    3 adjustments 14 3.17 choke control_________________________________________________________ 1. Push choke control knob to the off position. 2. Set choke lever at carburetor to off (butterfly open) position. 3. Adjust control wire (at the carburetor) then clamp wire housing in place while keeping ch...

  • Page 15: Adjustments    3

    Adjustments 3 15 3.19 torque specification ___________________________________________________ jacobsen uses grade 5 bolts as standard, unless otherwise noted. Notice all torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole ris...

  • Page 16: 4    Maintenance

    4 maintenance 16 4 maintenance 4.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized jacobsen dealer. 2. Inspect the equipment on a r...

  • Page 17: Maintenance    4

    Maintenance 4 17 4.3 engine oil ______________________________________________________________ check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as necessary. Perform initial oil change after the first 8 hours of ope...

  • Page 18: 4    Maintenance

    4 maintenance 18 4.5 fuel ____________________________________________________________________ handle fuel with care - it is highly flammable. Use an approved container. The spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. • fill the fuel tank to within 1 in...

  • Page 19: Maintenance    4

    Maintenance 4 19 4.7 battery ________________________________________________________________ make absolutely certain the ignition switch is off and the key has been removed before servicing the battery. Apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosio...

  • Page 20: 4    Maintenance

    4 maintenance 20 4.10 hydraulic hoses _______________________________________________________ 1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine, and remove key before inspecting or disconnecting hydraulic lines or hoses. 2. Check visible hoses and tubes da...

  • Page 21: Maintenance    4

    Maintenance 4 21 4.12 hydraulic fluid filters ________________________________________________ the hydraulic system is protected by one 20 micron filter. To replace hydraulic fluid filter: 1. Remove the old filter. 2. Fill new filter with clean hydraulic fluid then install new filter. Hand tighten o...

  • Page 22: 4    Maintenance

    4 maintenance 22 4.16 wheel mounting procedure ____________________________________________ 1. Remove dirt, grease, and oil from stud thread. Do not lubricate threads . 2. Position wheel on hub and inspect to ensure full contact between mounting surface of wheel and hub or brake drum. 3. Finger tigh...

  • Page 23: Maintenance    4

    Maintenance 4 23 4.19 backlapping____________________________________________________________ check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge. If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process, they...

  • Page 24: 4    Maintenance

    4 maintenance 24 4.20 storage________________________________________________________________ general 1. Wash the mower thoroughly and lubricate. Repair and paint damaged or exposed metal. 2. Inspect the mower, tighten all hardware, and replace worn or damaged components. 3. Clean the tires thorough...

  • Page 25: Troubleshooting    5

    Troubleshooting 5 25 5 troubleshooting 5.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact ...

  • Page 26: Warning

    6 maintenance and lubrication charts 26 6 maintenance and lubrication charts 6.1 general ________________________________________________________________ 1. Always clean the grease fitting before and after lubricating. 2. Lubricate with grease that meets or exceeds nlgi grade 2 lb specifications. Ap...

  • Page 27

    Maintenance and lubrication charts 6 27 6.3 maintenance charts ___________________________________________________ a - add or adjust c - clean i - inspect l- lubricate r - replace ar - as required * indicates initial service for new machines. ** every 250 hours or yearly, whichever comes first. *** ...

  • Page 28: 7    Notes

    7 notes 28 7 notes.

  • Page 29: Parts Catalog    8

    Parts catalog 8 29 8 parts catalog 8.1 how to use the parts catalog _________________________________________ abbreviations n/s - not serviced separately, can only be obtained by ordering main component or kit. Ar -variable quantity or measurement is required to obtain correct adjustment. Symbols su...

  • Page 30: Greens King IV

    30 greens king iv v-twin ohv a b c d manufactured under one or more of the following u.S. Patents: xxxxxxx xxxxxxx xxxxxxx 1 16 3 3 4 4 5 5 6 9 10 / 11 2 or 12 13 18 7 8 14 15 16 1 17 3002308 2812066 charlotte, nc made in u.S.A. ® a textron company 4205183 4181864 greens king iv 1.1 decals serial no...

  • Page 31: Greens King IV

    31 > change from previous revision 7 6 14 important 2811912 t h i s m a c h i n e u s e s g r e e n s c a r e 4 6 , a b i o d e g r a d a b l e h y d r a u l i c f l u i d . ( o r d e r 5 0 0 3 1 0 5 f o r 5 g a l . P a i l ) u s e o f a t f d e x t r o n i i o r i i i i s a n a p p r o v e d a l t ...

  • Page 32: Greens King IV

    32 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r 2 1 n r in s trument p anel decal s th r ottle p anel decal s 5 7 3 1 4 6 2 3 002051 41 8 1 8 65 rev b greens king iv 2.1 control panel decals serial no. All.

  • Page 33: Greens King IV

    33 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 2810349 1 decal, left side 2 4141266 1 decal, oil 3 2810350 1 decal, right side 4 3002053 1 decal, backlap lockout switch 5 3002057 1 decal, ignition switch 6 3002051 1 decal, throttle 7 4181865 1...

  • Page 34: Greens King IV

    34 a a b b c c 1 2 3 4 4 4 4 5 5 5 5 6 7 7 7 8 9 9 10 10 11 11 12 13 13 13 14 14 15 20 21 16 17 18 19 22 greens king iv 3.1 fenders and front cowling serial no. All.

  • Page 35: Greens King IV

    35 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 2811607 ar shim, fender mounting 2 2810705 1 fender, left side 3 2810706 1 fender, right side 4 400188 9 screw, 5/16-18 x 1 in. Hex head > 5 452006 10 flat washer, 5/16 6 3006509 1 plug, panel 7 4...

  • Page 36: Greens King IV

    36 1 2 3 5 5 5 5 8 9 4 7 10 10 10 10 10 10 10 10 7 10 12 12 13 14 15 16 17 18 19 28 29 20 21 24 24 26 27 11 9 22 23 25 4 8 6 greens king iv 4.1 floorboard and steering tower serial no. All.

  • Page 37: Greens King IV

    37 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 2809868 1 skirt, top seat 2 2809869 1 skirt, front seat 3 338277 2 bracket, seat mounting 4 453023 6 flat washer, 1/4 > 5 453009 4 flat washer, 5/16 6 345666 1 clamp, wire harness 7 400104 6 screw...

  • Page 38: Greens King IV

    38 16 17 18 10 6 6 21 9 19 23 22 4 5 13 2 9 9 11 10 11 10 20 1 6 3 6 8 12 9 24 25 10 11 16 15 14 14 15 11 7 greens king iv 5.1 instrument panel serial no. All.

  • Page 39: Greens King IV

    39 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 2811515 1 plate, cover 2 2811441 1 hood, gauge 3 162721 1 volt meter n/s 1 • mounting bracket 447002 3 • lockwasher, #6 external tooth 444304 3 • nut, #6-32 hex 447206 2 • lockwasher, #8 internal ...

  • Page 40: Greens King IV

    40 5 6 1 7 4 3 2 greens king iv 6.1 throttle plate serial no. All.

  • Page 41: Greens King IV

    41 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 443112 1 nut, 3/8-24 hex 2 1000514 1 choke control cable 3 446142 1 lockwasher, 3/8 heavy 4 403912 2 screw, #10-24 x 5/8 in. Truss head 5 446118 2 lockwasher, #10 heavy 6 444310 2 nut, #10-24 hex ...

  • Page 42: Greens King IV

    42 8 3 2 8 24 4 15 7 17 4 8 8 3 3 25 21 1 8 20 22 26 19 10 10 9 11 12 2 3 5 16 27 6 26 2 1 7 21 greens king iv 7.1 upper control linkage serial no. All.

  • Page 43: Greens King IV

    43 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes > 1 461457 1 clevis pin, 3/8 x 2-1/4 in. > 2 1002808 1 lever, parking brake 3 446142 3 lockwasher, 3/8 hvy 4 453011 4 flat washer, 3/8 sae 5 353994 1 block, lh 6 354009 1 block, rh 7 400274 2 screw,...

  • Page 44: Greens King IV

    44 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 11 22 22 16 27 23 23 21 21 12 24 24 30 30 25 25 15 15 24 7 7 20 28 28 7 17 17 17 7 7 32 32 32 29 30 31 34 34 34 33 33 33 11 greens king iv 8.1 lower control linkage serial no. All.

  • Page 45: Greens King IV

    45 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 131777 1 pedal, lower/lift 2 338204 1 pad, foot 3 461486 1 clevis pin 4 361157 1 bracket, pedal 5 445521 1 nut, 3/8 pal 6 400182 2 screw, 5/16-18 x 5/8 in. Hex head 7 446142 6 lockwasher, 3/8 hvy ...

  • Page 46: Greens King IV

    46 23 28 1 15 20 15 31 43 13 42 6 14 9 29 3 11 2 39 13 43 42 16 38 37 18 36 14 25 34 32 22 41 19 23 21 17 19 20 20 33 8 26 25 24 35 7 41 5 40 27 4 5 30 12 10 12 40 greens king iv 9.1 pedal linkage serial no. All.

  • Page 47: Greens King IV

    47 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 367579 1 collar, locking 2 338276 1 rod, parking brake 3 400188 1 screw, 5/16-18 x 1 in. Hex head 4 2500081 1 treadle arm assembly 5 310288 2 • bearing 6 361114 1 roller, treadle arm 7 461485 1 cl...

  • Page 48: Greens King IV

    48 13 22 19 23 20 24 20 25 14 15 21 11 9 8 7 27 26 3 4 2 18 17 5 21 12 8 10 6 16 1 28 29 greens king iv 10.1 wheel motors and brakes serial no. All.

  • Page 49: Greens King IV

    49 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 122675 2 wheel motor see 33.1 463027 2 • key 2 590101 2 • nut 3 400416 8 screw, 1/2-13 x 2-1/2 in. Hex head 4 446154 8 lockwasher, 1/2 heavy 5 443118 8 nut, 1/2-13 hex 6 446136 8 lockwasher, 5/16 ...

  • Page 50: Greens King IV

    50 a a 14 16 40 30 12 34 39 31 22 21 29 30 17 2 16 41 42 6 8 7 24 23 6 4 11 10 9 25 10 11 10 32 20 21 13 22 11 37 38 3 19 9 7 5 26 21 27 18 35 40 36 15 26 21 33 21 28 22 1 greens king iv 11.1 frame serial no. All.

  • Page 51: Greens King IV

    51 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 n/s 1 frame 503441 • traction motor mounting bracket service of weldment only 2 362753 1 bracket, filter 3 131786 1 bracket, center valve 4 2810690 1 angle, right side valve mount 5 2810689 1 angl...

  • Page 52: Greens King IV

    52 1 2 3 4 5 5 6 6 6 6 7 7 7 8 9 9 10 11 11 11 8 greens king iv 12.1 rops serial no. All.

  • Page 53: Greens King IV

    53 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 4203340 1 rops assembly 1 n/s 1 • rops base 2 n/s 1 • right side rops tube 3 n/s 1 • left side rops tube 4 n/s 1 • connector tube 5 n/s 2 • spacer 6 446140 10 lockwasher, 3/8 7 452008 6 flat washer,...

  • Page 54: Greens King IV

    54 15 21 / 22 14 1 3 3 10 14 1 3 9 3 4 3 8 5 7 6 1 2 1 3 16 17 1 8 19 10 10 20 12 11 greens king iv 13.1 rear frame serial no. All.

  • Page 55: Greens King IV

    55 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 ref 1 load control valve 2 400198 2 screw, 5/16-18 x 2-1/4 in. Hex head 3 354081 3 clamp 4 366811 1 clamp 5 453009 1 flat washer, 5/16 6 446136 2 lockwasher, 5/16 heavy 7 443106 2 nut, 5/16-18 hex...

  • Page 56: Greens King IV

    56 a - mechanics switch b - relay c - mow and backlap switches d - gauges e - ignition switch, fuses f - light kit connectors g - hour meter h - seat switch j - engine k - interlock solenoid l - oil and brake lights, traction and brake switches ● - denotes clamp location a b c d l e f g h j k clamp ...

  • Page 57: Greens King IV

    57 > change from previous revision 8 9 7 7 7 10 11 11 12 12 12 12 13 13 13 13 13 14 14 15 15 15 1 6 2 4 3 5 greens king iv item part no. Qty. Description serial numbers/notes 1 4139430 1 seat 2 523357 1 • seat adjuster 3 523356 1 • seat adjuster with handle 4 4139450 1 • switch, seat 5 5003769 1 har...

  • Page 58: Greens King IV

    58 8 20 17 1 8 11 1 3 8 16 20 5 4 2 1 3 6 5 3 19 21 21 9 9 8 14 16 8 10 12 20 7 1 greens king iv 16.1 fuel tank serial no. 62302 - all serial no. 62303 - all.

  • Page 59: Greens King IV

    59 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 3001305 1 fuel tank 2 2500174 1 cap, fuel tank 3 390344 1 pan, tank support 4 400184 2 screw, 5/16-18 x 3/4 in. Hex head 5 446136 4 lockwasher, 5/16 heavy 6 443106 2 nut, 5/16-18 hex 7 557773 1 l-...

  • Page 60: Greens King IV

    60 8 20 17 1 8 1 8 1 8 1 8 1 8 1 8 11 1 3 8 16 20 5 4 2 1 3 6 5 3 19 21 21 9 9 8 14 16 8 10 12 20 7 15 1 22 2 3 24 25 26 27 2 8 29 3 0 greens king iv 16.2 fuel tank serial no. 62305 - 1651 ~ 1685 serial no. 62306 - 1651 ~ 2012.

  • Page 61: Greens King IV

    61 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 4221124 1 fuel tank 2 4191780 1 cap, fuel tank 3 390344 1 pan, tank support 4 400184 2 screw, 5/16-18 x 3/4 in. Hex head 5 446136 4 lockwasher, 5/16 heavy 6 443106 2 nut, 5/16-18 hex 7 557773 1 l-...

  • Page 62: Greens King IV

    62 8 20 1 3 8 16 20 5 4 1 3 6 5 3 19 21 21 21 9 9 8 14 16 8 10 3 6 12 20 7 2 1 17 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 11 15 15 25 26 33 3 4 3 5 3 1 3 1 3 1 3 1 3 2 22 2 3 24 27 2 8 29 3 0 a a greens king iv 16.3 fuel tank serial no. 62305 - 1686 and up serial no. 62306 - 2013 and up.

  • Page 63: Greens King IV

    63 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 4262111 1 fuel tank 2 4191780 1 cap, fuel tank 3 390344 1 pan, tank support 4 400184 2 screw, 5/16-18 x 3/4 in. Hex head 5 446136 4 lockwasher, 5/16 heavy 6 443106 2 nut, 5/16-18 hex 7 557773 1 l-...

  • Page 64: Greens King IV

    64 a a a greens king iv greens king iv plus 14 24 18 6 3 15 19 13 23 21 20 12 20 22 13 16 6 18 1 2 7 4 5 11 11 10 10 27 9 8 8 17 17 26 1 1 greens king iv 17.1 steering axle serial no. All.

  • Page 65: Greens King IV

    65 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 3007694 2 bushing, rear steering tube included in frame assembly 2 471214 1 grease fitting 3 1004577 1 steering fork 4 360113 2 thrust washer 5 345621 1 seal, steering shaft 6 446154 2 lockwasher,...

  • Page 66: Greens King IV

    66 steering cable routing 12 17 8 14 14 11 15 19 15 13 17 16 16 28 32 30 29 20 9 10 11 9 10 11 20 10 9 20 10 9 20 11 3 4 27 4 2 18 6 2 6 1 20 5 31 26 25 7 8 21 22 23 greens king iv 18.1 manual steering serial no. 62302 - all serial no. 62305 - all.

  • Page 67: Greens King IV

    67 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 354022 1 steering shaft 2 353349 2 bearing, self aligning 3 400182 2 screw, 5/16-18 x 5/8 in. Hex head 4 446136 2 lockwasher, 5/16 heavy 5 353934 1 collar, steering shaft 6 412015 2 screw, 5/16-18...

  • Page 68: Greens King IV

    68 in in out out l t l t r t r t 1 1 2 3 4 5 6 7 8 9 11 10 12 12 13 14 15 16 17 18 18 19 19 20 20 21 32 22 22 23 33 24 25 26 27 28 28 29 29 30 30 31 greens king iv 19.1 steering valve and cylinder serial no. 62303 - 1651 ~ 1687 serial no. 62306 - 1651 ~ 1698.

  • Page 69: Greens King IV

    69 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 351107 2 adapter, 90° 2 365207 1 spacer 3 4136214 1 hydroguide steering valve see 32.1 4 5000431 1 • nut, 5/8-16 hex jam 5 3003367 1 mount, steering unit 6 446136 4 lockwasher, 5/16 heavy 7 443108...

  • Page 70: Greens King IV

    70 p t l t p l r r 1 2 3 4 5 34 6 7 8 9 11 10 33 12 12 13 14 15 16 17 18 18 19 19 20 20 21 35 22 22 23 36 24 25 26 27 28 28 29 29 30 30 31 32 32 greens king iv 19.2 steering valve and cylinder serial no. 62303 - 1688 and up serial no. 62306 - 1699 and up.

  • Page 71: Greens King IV

    71 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 4196484 1 valve, steering 4197940 1 • seal kit 2 447224 1 lockwasher, 5/8 internal tooth 3 4210760 1 steering column 4 443828 1 • nut, 5/8-16 hex jam 5 4201840 1 • seal, steering column 6 450410 4...

  • Page 72: Greens King IV

    72 3 6 3 2 8 3 7 26 15 16 2 8 29 27 26 2 8 7 6 42 29 4 1 3 4 24 19 22 3 12 11 gk iv gk iv plu s 11 40 3 9 38 2 3 3 2 1 3 3 1 33 3 2 41 1 8 14 29 2 8 25 2 8 29 10 17 8 3 0 2 8 29 9 2 3 5 20 21 21 21 21 greens king iv 20.1 gas engine and pump serial no. 62302 - all serial no. 62303 - all.

  • Page 73: Greens King IV

    73 greens king iv item part no. Qty. Description serial numbers/notes 1 4185265 1 muffler with heat shield 2 363586 1 bolt 3 1001139 1 muffler clamp 4 3001285 1 muffler support 5 345666 1 clamp, fuel line 6 3008863 1 stand-off 7 360970 1 clamp, wire harness 8 3002301 4 screw, m5-35 sock button 9 452...

  • Page 74: Greens King IV

    74 3 6 3 2 8 3 7 26 15 16 2 8 29 27 26 2 8 7 6 42 29 4 1 3 4 24 19 22 3 12 11 gk iv gk iv plu s 11 40 3 9 38 2 3 3 2 1 3 3 1 33 3 2 41 1 8 14 29 2 8 25 2 8 29 10 17 8 3 0 2 8 29 9 2 3 5 20 21 21 21 21 greens king iv 20.2 gas engine and pump serial no. 62305 - 1651 and up serial no. 62306 - 1651 ~ 19...

  • Page 75: Greens King IV

    75 greens king iv item part no. Qty. Description serial numbers/notes 1 4185265 1 muffler with heat shield 2 363586 1 bolt 3 1001139 1 muffler clamp 4 3001285 1 muffler support 5 345666 1 clamp, fuel line 6 3008863 1 stand-off 7 360970 1 clamp, wire harness 8 3002301 4 screw, m5-35 sock button 9 452...

  • Page 76: Greens King IV

    76 3 6 3 2 8 3 7 26 15 16 2 8 29 27 26 2 8 7 6 5 42 29 4 1 3 4 24 19 22 3 12 11 40 3 9 38 2 3 3 2 3 2 33 4 3 44 45 45 46 47 47 3 2 3 2 1 3 3 1 41 1 8 14 29 2 8 25 2 8 29 10 17 8 3 0 2 8 29 9 2 3 5 20 21 21 21 21 greens king iv 20.3 gas engine and pump serial no. 62306 - 1977 and up.

  • Page 77: Greens King IV

    77 greens king iv item part no. Qty. Description serial numbers/notes 1 4185265 1 muffler with heat shield 2 363586 1 bolt 3 1001139 1 muffler clamp 4 3001285 1 muffler support 5 345666 1 clamp, fuel line 6 3008863 1 stand-off 7 360970 1 clamp, wire harness 8 3002301 4 screw, m5-35 sock button 9 452...

  • Page 78: Greens King IV

    78 a a 43 44 2 7 21 20 21 19 18 41 / 42 28 25 36 38 10 34 32 31 34 33 40 23 22 20 35 24 37 39 15 14 12 9 2 5 5 18 6 21 30 2 4 17 18 8 6 17 16 18 1 3 11 26 / 27 13 greens king iv 21.1 front lift arms serial no. All.

  • Page 79: Greens King IV

    79 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 471227 2 grease fitting, 45° 2 357999 4 bushing, front lift cam included in frame assembly 3 160034 1 cam, right side lift 4 131498 1 lever, right side lift 5 463017 4 key, 3/16 x 3/4 in. Woodruff...

  • Page 80: Greens King IV

    80 42 9 4 29 44 3 2 33 3 0 3 6 40 2 8 3 1 3 4 25 38 8 9 3 4 3 16 21 19 20 14 6 11 16 12 3 9 7 3 5 24 2 3 1 24 25 26 41 22 5 1 3 2 8 3 7 1 8 15 10 27 17 greens king iv 22.1 center lift arm serial no. All.

  • Page 81: Greens King IV

    81 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 241816 1 lift bracket 2 4138500 1 lift cylinder 4137139 1 • seal repair kit 3 354039 1 pin, cylinder mounting 4 367437 2 cotter pin, 9/64 x 1-1/4 in. 5 443832 1 nut, 3/4-16 hex jam 6 503647 1 cent...

  • Page 82: Greens King IV Plus

    82 1 2 3 4 4 4 5 6 7 8 9 10 11 12 1 3 1 3 14 15 16 17 1 8 19 19 19 20 21 22 greens king iv plus 23.1 tank hydraulics serial no. - all.

  • Page 83: Greens King IV Plus

    83 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 123077 1 tank, hydraulic 2 3001393 1 hose, tank to pump inside 3 3001393 1 hose, tank to pump outside used on 62302 and 62305 3 3003105 1 hose, tank to pump outside used on 62303 and 62306 4 ...

  • Page 84: Greens King IV Plus

    84 1 2 3 4 5 6 7 8 8 9 9 10 11 12 1 3 14 15 16 16 17 1 8 greens king iv plus 24.1 pump to valve hydraulics serial no. - all.

  • Page 85: Greens King IV Plus

    85 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 ref 1 pump, 5 section gear see 20.1, 20.2 or 20.3 2 350947 1 fitting, -10 37° x -10 orb straight 339899 1 • o-ring, -10 orb 3 351399 3 fitting, -6 37° flare x -6 orb 45° 339897 1 • o-ring, -6...

  • Page 86: Greens King IV Plus

    86 1 2 2 2 2 2 3 4 5 5 6 7 7 8 8 9 10 11 11 12 1 3 14 15 16 16 17 17 1 8 19 20 20 21 22 12 14 1 3 greens king iv plus 25.1 traction hydraulics serial no. - all.

  • Page 87: Greens King IV Plus

    87 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 116536 1 5 spool valve see 31.1 2 350947 6 fitting, -10 37° x -10 orb straight 339899 1 • o-ring, -10 orb 3 116543 1 tube, valve to upper motor tube forward pressure 4 2500086 1 tube, upper m...

  • Page 88: Greens King IV Plus

    88 1 2 2 3 4 5 5 6 6 7 7 8 8 9 10 10 11 11 12 12 1 3 14 15 16 16 17 17 1 8 1 8 19 20 21 greens king iv plus 26.1 front reel hydraulics serial no. - all.

  • Page 89: Greens King IV Plus

    89 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 116536 1 5 spool valve see 31.1 2 342199 2 fitting, -6 37° x -8 orb straight 339898 1 • o-ring, -8 orb 3 2500084 1 tube, left reel pressure 4 2500085 1 tube, right reel pressure 5 1000223 2 h...

  • Page 90: Greens King IV Plus

    90 1 2 3 4 5 5 6 7 8 9 10 11 11 12 1 3 14 14 15 16 16 17 1 8 19 20 21 22 2 3 24 25 26 27 2 8 3 2 29 3 0 3 1 greens king iv plus 27.1 rear reel and lift hydraulics serial no. - all.

  • Page 91: Greens King IV Plus

    91 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 116536 1 5 spool valve see 31.1 2 342199 2 fitting, -6 37° x -8 orb straight 339898 1 • o-ring, -8 orb 3 1000536 1 tube, rear reel pressure 4 1001011 1 hose, center reel pressure 5 360039 2 f...

  • Page 92: Greens King IV Plus

    92 1 1 1 2 2 2 3 4 5 5 6 5 5 6 4 5 5 5 5 6 6 6 6 6 7 7 7 8 9 10 10 10 10 11 11 12 1 3 1 3 1 3 1 3 14 14 14 15 16 17 1 8 19 20 20 21 22 2 3 24 25 25 26 27 5 6 5 19 greens king iv plus 28.1 hydraulic clamps serial no. - all.

  • Page 93: Greens King IV Plus

    93 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 361137 1 clamp, seven tube 2 357854 6 liner, tube clamp 3 361105 1 bracket, tube support 4 400122 4 screw, 1/4-20 x 2-1/4” hex head 5 452004 18 flat washer, 1/4 6 444708 13 locknut, 1/4-20 he...

  • Page 94: Greens King IV

    94 5003150 503460 503477 503478 503479 bedkni f e , l o w profile f air w a y bedkni f e , f air w a y bedkni f e , high profil e bedkni f e , l o w profil e bedkni f e , t ou r namen t 7 blade 7 blade 9 & 11 blade 9 & 11 blade 9 & 11 blade bedkni f e se r vice 16 18 8 10 19 19 25 34 15 4 14 17 21 2...

  • Page 95: Greens King IV

    95 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 5002577 1 frame, reel 2 4181863 1 decal, warning 3 4182520 2 decal, danger 4 5003054 1 7 blade reel, right hand (shown) 4 5003053 1 7 blade reel, left hand (opposite) 4 5001100 1 9 blade reel, rig...

  • Page 96: Greens King IV

    96 3 5 3 2 3 1 3 0 33 3 4 27 3 0 2 8 26 25 29 20 12 16 14 19 17 21/22 7 9 8 1 3 3 9 24 3 6 3 7 38 10 12 8 1 3 6 5 3 4 1 8 3 2 3 2 1 15 11 greens king iv 30.1 reel roller, shields and catcher serial no. All lf34-28.

  • Page 97: Greens King IV

    97 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 364901 1 gasket, motor 2 1002224 2 zerk bolt 3 446142 4 lockwasher, 3/8 heavy 4 400264 2 screw, 3/8-16 x 1-1/4 in. Hex head 5 453011 2 flat washer, 3/8 6 345510 2 spacer 7 557775 1 cover, shaft 8 ...

  • Page 98: Greens King IV

    98 12 12 9 9 9 18 18 17 9 9 9 26 26 26 26 26 26 2 3 4 5 7 8 11 10 15 22 7 8 6 13 20 21 27 27 28 29 14 24 25 19 23 16 1 greens king iv 31.1 5 spool valve part number 116536 serial no. All.

  • Page 99: Greens King IV

    99 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 n/s — cover plate 2 2500568 1 main relief cartridge 3 2500567 1 • relief seal kit 4 2500795 ar • shim 0.020 thick 5 549748 1 • o-ring, viton 6 5000020 1 section, 4 way complete 7 549626 2 clevis 8...

  • Page 100: Greens King IV

    100 out in rt lt 1 41 42 6 7 2 3 8 30 set 11 2 18 37 36 35 17 39 34 38 40 4 19 20 21 33 24 25 26 27 28 32 23 29 31 11 16 5 9 4 12 14 13 4 10 15 11 greens king iv 32.1 steering unit part number 4136214 serial no. 62303 - 1651 ~ 1687 serial no. 62306 - 1651 ~ 1698.

  • Page 101: Greens King IV

    101 > change from previous revision greens king iv item part no. Qty. Description serial numbers/notes 1 443108 4 nut, 5/16-24 center lock 2 — 1 port cover 3 c 1 seal ring 4 c 4 seal ring 5 c 4 o-ring 6 — 1 relief valve assembly includes item 42 7 557734 1 dampening cap 8 5000426 1 port manifold 9 b...

  • Page 102: Greens King IV

    102 8 matched s et matched s et 4 7 4 17 4 2 1 20 19 1 8 9 4 5 3 6 16 14 15 14 1 3 12 11 10 greens king iv 33.1 hydraulic motor part number 122675 serial no. All item part no. Qty. Description serial numbers/notes 1 554513 special bolt 2 n/s end cover 3 ★ bonded ring included in seal kit 4 ★ seal ri...

  • Page 103: Greens King IV

    103 > change from previous revision a o-ring b greens king iv a b o-ring tubing o.D. Hose i.D. Thread size part number 1/8 5/16-24 459290 3/16 3/8-24 459291 1/4 7/16-20 339896 5/16 1/2-20 459293 3/8 9/16-18 339897 1/2 3/4-16 339898 5/8 7/8-14 339899 3/4 1-1/16-12 339900 7/8 1-3/16-12 459296 1 1-5/16...

  • Page 104: Greens King IV

    104 .59 .37 .37 .37 .65 1500 psi 1500 psi 1500 psi 1700 psi .65 .65 .059 standard .052 "soft drop" 0.043” 1100 psi traction left reel center reel right reel lift/lower backlap valve backlap valve backlap valve left reel motor center reel motor right reel motor rear cylinder front cylinder load contr...

  • Page 105: Greens King IV Plus

    105 > change from previous revision .59 .37 .37 .37 .37 .65 11.9 11.9 1500 psi 1500 psi 1500 psi 1700 psi 921 psi in out rt lt v p c 1100 psi .65 .65 .059 standard .052 "soft drop" traction left reel center reel right reel lift/lower backlap valve backlap valve backlap valve left reel motor center r...

  • Page 106: Greens King IV

    106 greens king iv 37.1 electrical schematic serial no. All item part no. Qty. Description serial numbers/notes 1 2811599 1 main wire harness 2 131808 1 negative battery cable 3 131076 1 positive battery cable battery to interlock solenoid 4 3001411 1 solenoid cable interlock solenoid to starter ◆ -...

  • Page 107: Fluids and Compounds

    Fluids and compounds * refer to the operator’s manual or the parts & maintenance manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a high usage parts catalog illustrating commonly used parts through easy to read line drawings. See your local jacobsen dealer for a co...

  • Page 108: Index

    108 index 1000348.......................35 1000469.......... 73 , 75 , 77 1000480.......................95 1000514.......................41 1000536.......................91 1000537.......................91 1001010.......................35 1001011.......................91 1001012........................

  • Page 109: Index

    109 index 339902 ...................... 103 339903 ...................... 103 342199 ........................ 91 343616 ........................ 97 344996 .................. 45 , 47 345293 ........................ 79 345401 ........................ 65 345510 ........................ 97 345621 .........

  • Page 110: Index

    110 index 440120.........................87 443102.........................93 443106............ 63 , 77 , 93 443110...................35 , 77 443810.........................87 444708.........................93 444744.........................99 445780.........................47 445781..................

  • Page 111: Index

    111 index.

  • Page 112

    Jacobsen, a textron company 11108 quality drive, charlotte, nc 28273 www.Jacobsen.Com 800-848-1636 when performance matters. ™ equipment from jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and f...

  • Page 113

    1.1 ......... Decals ................................................................ 30 2.1 ......... Control panel decals ........................................ 32 3.1 ......... Fenders and front cowling ............................. 34 4.1 ......... Floorboard and steering tower ..................