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- Ransomes HR 6010
- Parts And Maintenance Manual
Jacobsen Ransomes HR 6010 Parts And Maintenance Manual - page 134
106
NUMERICAL INDEX
PART NO
DESCRIPTION
PAGE ITEM
PART NO
DESCRIPTION
PAGE ITEM
JACOBSEN HR6010
PARTS MANUAL
008244700
RELAY 1/2 SIZE (CEN DECK)
41
8C
008244700
RELAY 1/2 SIZE (L/H DECK)
41
8D
008244700
RELAY 1/2 SIZE (CUTTER MAS)
41
8E
008244700
RELAY 1/2 SIZE (HORN)
41
8G
008244700
RELAY 1/2 SIZE (ALARM)
41
8H
008244700
RELAY 1/2 SIZE (ACCESSORY)
41
8J
008244700
RELAY 1/2 SIZE (R/H DECK)
81
8B
008244700
RELAY 1/2 SIZE (CEN DECK)
81
8C
008244700
RELAY 1/2 SIZE (L/H DECK)
81
8D
008244700
RELAY 1/2 SIZE (CUTTER MAS)
81
8E
008244700
RELAY 1/2 SIZE (HORN)
81
8G
008244700
RELAY 1/2 SIZE (ALARM)
81
8H
008244700
RELAY 1/2 SIZE (ACCESSORY)
81
8J
008244740
RELAY 70 AMP
81
9
008295211
BLANKING PLUG
85
1
008295465
PTO ROCKER SWITCH
85
14
008295630
OIL PRESSURE LENS
85
11
008295640
LENS-BATTERY
85
10
008295650
LENS-ENG PRE-HEAT GREEN
85
13
008295710
LENS-HYDRAULIC OIL
85
12
008295870
PTO LENS
85
16
008296040
SWITCH-WATER TEMP
83
28
008296050
SENDER-TEMP
5
31
008296050
TEMPERATURE SWITCH 175F
81
11
008296050
SWITCH, TEMP-175 F
31
19
008955200
BLANKING PLATE (CIRCULAR)
85
2
009034002
DECAL - HAND & FEET
91
4
009034002
DECAL - HAND & FEET
91
11
009034900
DECAL - BELT
89
8
009034920
DECAL - HOT
89
9
009040250
SEALING BLOCK
95
42*
009050460
LEAD - GROUND
81
3
009054480
MICROSWITCH
53
48
009079280
HOOK
13
41
009079430
PIN-CLEVIS 3/8 X 2.46
57
9
009135950
COVER-TOWER JACOBSEN
15
13
009135950
COVER-TOWER
41
28
009151460
GAUGE-OIL LEVEL
33
33
009151460
GAUGE - OIL LEVEL
81
*
009151460
GAUGE-OIL LEVEL
31
24
009151510
CHAIN-WING DECK SUPPORT
59
48
009151520
CHAIN-WING DECK SUPPORT
59
47
09007-06
S-HOSE .5X.25X9.0
33
32
09007-08
S-HOSE .5X.25X17.0
33
27
09007-09
S-HOSE .5X.25X3.0
33
6
09007-10
HOSE .25X.8.5
31
16
09007-10
HOSE 1/4 X 10.5
31
21
108092-02
S HOSE, 7.5
75
H271
108094-01
CLAMP-HOSE SAE20
31
27
108094-01
CLAMP-HOSE SAE20
33
8
112243-03
BLADE
103
14
113006-01
BUSHING-.5X.32X.19 LG
13
25
118047-02
BUSHING FLIP-LOK, 1/2"
43
42
118047-04
S BSHG FLIP-LOK.50 ID
57
7
128079
ROD END, 1/4" FEMALE
35
20
128079
ROD END, 1/4" FEMALE
41
11
128089-02
CABLE, CNTRL 36.50 LG
35
44
142064
PLATE-BACKING
95
6
142088
BRKT-ROLLER
95
*
142108.7
CAP-SPINDLE
103
13
143030
SPINDLE
103
7
143031
SPACER-SEAL
103
10
143032
SPACER-BEARING
103
8
146169
PULLEY IDLER W/BEARG
99
9
148027
BREATHER VENT
33
24
148034-07
GROMMET-INSULATION
45
29
148034-08
INSULATED GROMMET
11
14
148057-06
CABLE-THROTTLE
35
18
148070
BEARING-BALL 1-1/4 10
103
3
148071-01
V-RING V-60A
103
11
148075-02
BUSHING-JA 7/8 BORE
95
17
148075-02
BUSHING-JA 7/8 BORE
101
35
148081
GASKET
33
18
148090
SUPPORT-TUBE 1/2
33
36
148263-08
S HSE.56 X.31 X 16.0
7
46
148264-04
HOSE-FUEL 3/16” X 12" LG
7
66
158006-05
FITTING ORS/ORB
77
F2
158006-15
FITTING-ORS/ORB
69
F204
158006-15
FITTING-ORS/ORB
33
3
158007-12
FITTING-90 ORS/ORB
69
F109
158007-12
FITTING-90 ORS/ORB
73
F109
158056-02
FTG-ORS/O-RING TEE
73
F207
158058-04
90-M/M 9/16 SAE X .38 BARB
69
F11
158067-04
FTG-BLKHD ORS/ORS
77
F16
168142-03
STRIP-RUBBER
101
54
172042A.07
BRKT-STEERING
43
43
172088.07
THROTTLE ARM
35
7
172212
BRKT-UPPER HANGER
47
45
172290
BRKT-LOWER HANGER
47
45
172298.07
SUPPORT-STEERING
43
45
172304.07
BRACKET-TILT WHEEL
41
37
173006
SHAFT-LOCKING
43
39
176100.07
WLDMT-FR WSHR
43
46
176147-01
WLDMT-HOOK FRNT LH
57
4
176147-02
WLDMT-HOOK FRNT RH
57
5 *
178007
BELT-CUTTER DECK(9'-8”)
101
47
178024
FILTER HEAD
73
60
178024
FILTER HEAD MODULE
29
10
178025
FILTER
73
61
178025
FILTER-SPIN ON
29
9
178043.7
TUBE-FILTER HEAD
29
5
178043-7
FILTER TUBE
73
62
178045.7
SPRING-WING DECK
57
24
178092-22
LIGHT FOR ROCKER
85
17
178100
VALVE-LH DECK
83
24
178100
VALVE-RH DECK
83
23
178102-13
RV10 - 22H - 0 - V006 / 3.0
65
2
178102-14
PILOT PISTON 7013200S
65
4
178102-16
SV10 - 21W - 0 - V - 00
65
5
178102-16
SV10 - 21W - 0 - V - 00
67
5
178102-17
COIL 6351012
65
6
178102-17
COIL 6351012
67
6
178102-18
SAE PLUG
65
8
178102-18
SAE PLUG
67
9
178102-19
SAE PLUG
65
7
178102-19
SAE PLUG
67
8
178102-31
CV10 - 20 - O - V - 70
65
3
178102-34
RV10 - 2005H - (VITON)
67
4
178102-42
RV10 - 22H - 0 - V - 35 / M210
65
1
178102-57
PILOT PISTON 7013200S
67
7
178102-58
CV08 - 20 - 0 - V - 80
67
1
178102-59
CV10 - 20T - 0 - V - 300
67
2
178102-79
RV10 - 22H - 0 - V - 35 / 32
67
3
178138
WASHER-FRICTION
43
44
178145
BELT-CUTTER DECK(10'-7”)
101
*
2000570
LABEL - WARNING FUEL PICT
89
10
2000572
LABEL - WARNING BLADES
93
6
2000590
LABEL - WARNING BATTERY
89
11
2000633
LABEL - FAN ROTATING
89
12
2000677
LABEL - DANGER / WARNING
93
4
2000686
LABEL - MAIN WARNING
89
13
2000737
LABEL - WARNING CONICAL US 91
5
2000737
LABEL - WARNING CONICAL US 91
12
2000737
LABEL - WARNING / CONICAL
93
5
2178211-01
CAP-RADIATATOR
47
53
2178214
PUMP 4 SECTION
77
79
2188234
ROD-END
23
36
2192486
BRKT-THROTTLE
7
48
2198084
LATCH-SWELL
41
*
2198109
KNOB-LEVER
37
1
2198125
BUMPER
41
*
2198126
SPACER
7
69
Summary of Ransomes HR 6010
Page 1
Warning: if incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. Parts and maintenance manual hr...
Page 2
© 2004, ransomes jacobsen limited. All rights reserved.
Page 3
Gb-1 jacobsen hr6010 series: eb safety and operators manual 1 contents 1 contents 2 introduction 2.1 product identification ......................................................................................... 2 2.2 spares stocking guide .............................................................
Page 4
Gb-2 jacobsen hr6010 series: eb safety and operators manual 2 introduction 2.2 spares stocking guide to keep your equipment fully operational and productive, ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support m...
Page 5
Gb-3 jacobsen hr6010 series: eb safety and operators manual 2 introduction 2.3 how to use the parts manual item number each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually close...
Page 6
Gb-4 jacobsen hr6010 series: eb safety and operators manual 3 safety instructions this safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators. 3.1 operating...
Page 7
Gb-5 jacobsen hr6010 series: eb safety and operators manual 3 safety instructions 3.6 leaving the driving position • park the machine on level ground. • before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Remove t...
Page 8
Gb-6 jacobsen hr6010 series: eb safety and operators manual hydraulic fluid escaping under pressure can penetrate skin and do serious damage. Immediate medical assistance must be sought. Warning batteries produce explosive gases and contain corrosive acid and supply levels of electrical current high...
Page 9
Gb-7 jacobsen hr6010 series: eb safety and operators manual 4 specifications 4.1 engine specification type: perkins 60.3hp @ 2800 rpm, 4 cylinder (in line) vertical diesel engine, 4 stroke, water cooled, 134.3cubic in. With 12v electric start. Model: 404c-22t maximum speed: 3000 ± 25 rpm (no load) i...
Page 10
Gb-8 jacobsen hr6010 series: eb safety and operators manual 4 specifications 4.8 torques s d a e r h t c i r t e m h c t i p e s r o c a i d ) m m ( e d a r g 6 . 4 e d a r g 8 . 4 e d a r g 8 . 8 e d a r g 9 . 0 1 e d a r g 9 . 2 1 ) m n ( ) m n ( ) m n ( ) m n ( ) m n ( 6 5 6 2 1 7 1 1 2 8 1 1 5 1...
Page 11
Gb-9 jacobsen hr6010 series: eb safety and operators manual lubrication and maintenance chart 5 lubrication and maintenance s e r u d e c o r p e c n a n e t n i a m p o h s k r o w e r a s t n i o p t e l l u b e t i h w d n a s k c e h c r o t a r e p o e r a s t n i o p t e l l u b k c a l b t s ...
Page 12
Gb-10 jacobsen hr6010 series: eb safety and operators manual fig.3 lubrication 5 lubrication and maintenance s t n e m e r i u q e r d i u l f y t i t n a u q e p y t l i o e n i g n e ) r e t l i f h t i w ( s t n i p s u 4 . 2 2 ) g s / f s / e s ( 0 3 w 0 1 l i o c i l u a r d y h ) r e t l i f h...
Page 13
Gb-11 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance 5.1 engine: first 50 working hours and every 250 working hours. Change engine oil. (a) warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off. (b)...
Page 14
Gb-12 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance 5.3 machine 1. Drain oil reservoir by removing drain plug h on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank. 3. Unscrew both filter elements g and discard. 4. Clean the...
Page 15
Gb-13 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance 5.4 hydraulic test ports if any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with ...
Page 16
Gb-14 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance maintenance 5.5 engine maintenance: every 500 hrs fuel system: use diesel fuel no.2-d (astm d975) see engine manufacturer's manual for additional information. Changing fuel filter (fig.10) 1. Unscrew filter sc...
Page 17
Gb-15 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance maintenance bearing seals and cause premature bearing failure. Storage • store petrol or diesel fuel in an approved container in a cool dry place. • keep the machine and fuel containers in a locked storage pla...
Page 18
Gb-16 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance maintenance 5.8 end of season or when required fig.15 fig.13 fig.14 change coolant. 1. Completely drain the cooling water from the radiator and flush the cooling system with flushing detergent. Drainplugs a. 2...
Page 19
Gb-17 jacobsen hr6010 series: eb safety and operators manual adjustments 6.2 rear wheel toe-in the rear wheels should have 1/8" (3.2mm) toe-in from the front of the wheel to the back of the wheel. Adjust as follows: 1. Loosen locknuts n at balljoints near both rear wheels. 2. Rotate the tie rod o un...
Page 20
Gb-18 jacobsen hr6010 series: eb safety and operators manual cutter deck adjustments 7 cutter deck adjustments 7.1 cutter deck belt tension check all belts regularly during the first 5, 10 and 15 hours of operation, and then after every 50 hours of operation. If necessary adjust as follows: center d...
Page 21
Gb-19 jacobsen hr6010 series: eb safety and operators manual cutter deck adjustments 7 cutter deck adjustments 7.2 blade sharpening & removal when required, the cutter blades may be sharpened either by filing or grinding. It is essential that the balance of the blades are maintained. Note: always re...
Page 22
Gb-20 jacobsen hr6010 series: eb safety and operators manual s m o t p m y s s e s u a c e l b i s s o p n o i t c a n o i t c e s . T r a t s t o n ll i w e n i g n e . T u o d e m i t t o n s a h g u l p w o l g . 1 o t g u l p w o l g w o ll a d n a h c t i w s n o i t i n g i t e s e r . 1 . E n...
Page 23
Gb-21 jacobsen hr6010 series: eb safety and operators manual 9 schematics 9.1 hydraulic circuit 1. Transmission pump 2. 4 section pump 3. Transmission valve 4. Rf wheel motor 5. Lf wheel motor 6. Lr wheel motor 7. Rr wheel motor 8. Brake valve 9. Aux brake valve 10. Oil cooler 11. Filter head 12. Re...
Page 24
Gb-22 jacobsen hr6010 series: eb safety and operators manual key to wiring diagram 1 key switch 2 offposition 3 heater position 4 run position 5 start position 6 split to main harness no.2 7 split to main harness no.1 8 2wd switch 9 2wd lamp 10 glow indicator lamp 11 battery lamp 12 oil temperature ...
Page 25
Gb-23 jacobsen hr6010 series: eb safety and operators manual 9.3 electrical circuit main 9 schematics key to wiring diagram 24 lamp timer 25 cab supply 26 front lamps 27 flasher unit 28 fuse holder 29 split to rear lights 30 brake lights switch connection 31 split to console no.4 32 transport deck d...
Page 26
Gb-24 jacobsen hr6010 series: eb safety and operators manual 9 schematics fuse positions - main fuses main fuses the main fuse panel is situated under the front of the engine bonnet . Fuse a - 40amp link fuse - system fuse. Fuse b - 40amp link fuse - glow plug and accessory fuse. Fuse c - 40 amp cab...
Page 27
Gb-25 jacobsen hr6010 series: eb safety and operators manual 9 schematics relay positions relay positions relays are situated under the front tower cover relay a - flasher relay relay b - rh deck relay relay c - centre deck relay relay d - lh deck relay relay e - 4 wheel drive relay relay f - start ...
Page 28
Gb-26 jacobsen hr6010 series: eb safety and operators manual notes.
Page 29: Contents
Parts-1 jacobsen hr6010 parts manual 1 torque specifications ................................................................. 2 2 engine group .................................................................................. 5 3 engine-air filter ......................................................
Page 30
Parts-2 jacobsen hr6010 parts manual specific torques: blade bolt: 70 ft-lbs (95 nm) drive wheel lug nuts: 55-65 ft-lbs (75-88 nm) wheel hub nuts: 300 ft-lbs (407 nm) s r e n e t s a f d r a d n a t s l a n o i t a n n a c i r e m a e z i s s t i n u 5 e d a r g 8 e d a r g 2 3 – 6 ) m n ( s b l - n...
Page 31
Parts-3 jacobsen hr6010 parts manual.
Page 32
Parts-4 jacobsen hr6010 parts manual 2 engine group.
Page 33
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-5 * not illustrated 1 2218149 fan-16.75" 1 2 450171 scrw-hex m6 x 20 5 3 4123743 engine-perkins 404c-22t 1 4 4123488 bell housing & cplg 1 4a m10 hex nut staytite 9 m10 flat washer 18 m10 x 75 caphead scrw 4 m10 x ...
Page 34
Parts-6 jacobsen hr6010 parts manual 2 engine group.
Page 35
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-7 * not illustrated 38 48228a clip-cable insulated 2 39 48037a boot battery term 1 (see service manual for perkins kr30331) 41 450026 bolt-hex m8 x 90 1 42 af09020 spacer-9 x 13.9 x 20 1 43 64006-02 lckwshr-helical...
Page 36
Parts-8 jacobsen hr6010 parts manual 3 engine - air filter 2 1 6 8 10 9 5 3 3c 3b 19 7 3d 3a 17 13 14 15 16 11 18 12 13 4 11 20 21 22.
Page 37
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-9 * not illustrated 1 4123365 relay bracket w/a 1 2 fuel filter 1 perkins part no. 2656613. 3 4123283 air cleaner complete 1 3a 4123043 cover - air cleaner 1 3b 4123044 main element 1 3c 4123045 mounting band 1 3d ...
Page 38
Parts-10 jacobsen hr6010 parts manual 4 frame - front.
Page 39
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-11 * not illustrated 1 mbf2423 plate-seat mtg 1 2 2208058.07 hinge-seat plate 2 3 4125140 wldmt-tower 1 4 4125219 wldmt-rh frame rail 1 5 4125141 wldmt-lh frame rail 1 6 2216084 wlmnt-bulkhead 1 7 4125824 fender-lh...
Page 40
Parts-12 jacobsen hr6010 parts manual 5 frame - rear.
Page 41
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-13 * not illustrated 2 4131848 hood-grp jacobsen orange 1 4 4132138 hinge-adj rh 1 5 4132135 hinge-adj lh 1 6 4130735 wldmt-fan shroud 1 7 mbf1911 radiator support 1 7a mbf1912 wldmt-louvre panel 1 8 4132137 hinge ...
Page 42
Parts-14 jacobsen hr6010 parts manual 6 hood.
Page 43
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-15 * not illustrated 1 2218112 insulation-seat plate 1 ac020 acoustic kit 2 4131906 acoustic pad-interior front panel 1 3 4131907 acoustic pad-interior lh side panel 1 4 4131910 acoustic pad-interior rh side panel ...
Page 44
Parts-16 jacobsen hr6010 parts manual 7 front axle.
Page 45
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-17 * not illustrated 1 008007240 280cc piston wheel motor 2 2 001594200 spring washer m14 8 3 00191160 hex screw m14x30 fine thread 8 4 008008460 wheel nut 10 5 4121791 wheel assembly 2 6 4128839 tyre block pattern...
Page 46
Parts-18 jacobsen hr6010 parts manual 7a wheel motor - front.
Page 47
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-19 * not illustrated 7a wheel motor - front 008007240 wheel motor 2 001 a808966 seal kit 1 002 a808967 seal kit 1 010 a808968 cylinder-block assy. 1 n/a • piston sub-assy.Ci.0 n/a • piston sub-assy.Ci.10 015 a80896...
Page 48
Parts-20 jacobsen hr6010 parts manual 7a wheel motor - front.
Page 49
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-21 * not illustrated 081 n/a • seal support 087 n/a • key 090 n/a • shaft 096 n/a • drum brake. 097 n/a • screw. 098 n/a • brake cable. 099 n/a • snap ring. 091 a808975 set of studs. 1 100 a808974 brake assy. 1 101...
Page 50
Parts-22 jacobsen hr6010 parts manual 8 rear axle.
Page 51
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-23 * not illustrated 1 w176078 pivot pin 1 2 64141-4 nut-wlf 3/8-16 8 7 450193 scrw-hex m8 x 30 4 7 * 450390 wshr-m8 x 17 x 1.8 4 7 * 450378 nut-hex m8 nyloc 4 8 456110595 scrw-hex 3/8-16 x 3/4 2 9 452200134 lockws...
Page 52
Parts-24 jacobsen hr6010 parts manual 8a rear wheel motor.
Page 53
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-25 * not illustrated 8a rear wheel motor a w148141-03 motor 1 me15-02-08-aaaa 1 a800664 special bolts 7 2 end cover 1 3 n/a seal ring-commutator 1 contained in seal kit a820052 4 n/a seal ring 5 contained in seal k...
Page 54
Parts-26 jacobsen hr6010 parts manual 9 hydraulic valves.
Page 55
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-27 * not illustrated 1 4131525 4wd manifold valve 1 refer to page 65 3 2218227 hyd valve for wing deck 2 refer to page 67 4 2212049 bracket-valve mtg 1 5 2212092 bracket-rh valve mtg 1 6 4125581 screw - cap head m8...
Page 56
Parts-28 jacobsen hr6010 parts manual 10 hydralic filters.
Page 57
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-29 * not illustrated 1 2212075 bracket-filter-hd 1 2 2212078 baffle-filter hd 1 3 2218043 seal-filter baffle 1 4 2212074 plate-filter baffle 1 5 178043.7 tube-filter head 1 6 452200176 lockwshr-1/2 x .873 x .125 8 ...
Page 58
Parts-30 jacobsen hr6010 parts manual 11 fluid tanks.
Page 59
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-31 * not illustrated 1 2218154 fuel-tank 1 2 2218148 reservoir-hydraulic 1 3 2218078 cap-fuel tank 1 4 64152-05 10-32x1/2 r mach scr 5 5 64002-02 lockwshr-tooth,ext,#10 1 6 2218046 sender-fuel level 1 7 w148081 gas...
Page 60
Parts-32 jacobsen hr6010 parts manual 12 optional - auxiliary fuel tank.
Page 61
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-33 * not illustrated 1 2218154 fuel-tank 1 2 2218150 tank-auxiliary fuel 1 3 158006-15 fitting-ors/orb 1 4 007997210 hose-fuel tank vent 1 5 2218153 hose-fuel tank 1 6 09007-09 s-hose .5x.25x3.0 1 7 450390 wshr-m8 ...
Page 62
Parts-34 jacobsen hr6010 parts manual 13 controls - throttle / pump.
Page 63
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-35 * not illustrated 1 w038404-02 grip, throttle lever 1 2 mbf1971 lever, throttle 1 3 w118047-02 bushing flip-lok, 1/2 1 4 mbf1720 clamping collar 1 5 mbf1691 collar 1 6 461901679 sprg-disc 13 x 28 x 1 4 7 172088....
Page 64
Parts-36 jacobsen hr6010 parts manual 14 control - lift.
Page 65
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-37 * not illustrated 1 2198109 knob-lever 3 2 2216005 wldmnt-lift lever 3 3 2218002 valve-3 spool lift 1 2218002-01 • service seal kit 1 4 2216003 wldmt-lever support 1 5 450043 bolt-hex m10 x 120 1 6 450379 nut-he...
Page 66
Parts-38 jacobsen hr6010 parts manual 15 control - brakes 10 15 20 6 7 18 18 3 16 19 9 20 17 19 13 17 20 1 1 2 3 15 18 5 20 11 4 7 18 12 8 19 21 14.
Page 67
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-39 * not illustrated 1 mbg4400 spacer - plate 2 2 mbg4399 bracket - mount 1 3 008028345 hydraulic - valve 2 4 mbg5181 m. Switch actuator 1 5 mbg5177 bracket - m. Switch bracket valve 1 6 mbg3284a bracket - m. Switc...
Page 68
Parts-40 jacobsen hr6010 parts manual 16 controls - steering.
Page 69
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-41 * not illustrated 1 450213 scrw-hex m10 x 20 4 2 452692 scrw-hex m6 x 12 taptite 4 3 450120055 nut-hex 1/2-13 1 4 w038124-01 knob 1 8a 008244553 flasher unit 1 8b 008244700 relay 1/2 size (r/h deck) 1 8c 0082447...
Page 70
Parts-42 jacobsen hr6010 parts manual 16 controls - steering.
Page 71
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-43 * not illustrated 38 001594080 wshr-.516 x .750 x12ga 1 39 173006 shaft-locking 1 40 001419072 roll pin-3/16 x 7/8 1 41 64166-17 blt-shldr 3/8-16x1.12 2 42 118047-02 bushing flip-lok, 1/2 2 43 172042a.07 brkt-st...
Page 72
Parts-44 jacobsen hr6010 parts manual 17 cooling & exhaust 47 50 51 54 48 49 48 46 48 43 22 21 44 45 21 22 43.
Page 73
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-45 * not illustrated 1 450190 scrw-hex m8 x 16 8 2 64006-02 lockwasher-helical 5/16 16 3 4128624 bracket - batery 1 4 4126839 radiator 1 (use service cap 2178211-01) 5 452701 scrw-hex m8 x 16 taptite 6 6 450389 wsh...
Page 74
Parts-46 jacobsen hr6010 parts manual 17 cooling & exhaust 47 50 51 54 48 49 48 46 48 43 22 21 44 45 21 22 43.
Page 75
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-47 * not illustrated 42* 4127198 insulation-exhaust 1 43 450453 nut-hex m8 verbus ripp 2 44 4123047 muffler 1 45 48378 strap- rubber 1 45 172212 brkt-upper hanger 1 45 172290 brkt-lower hanger 1 46 2213009 pipe-muf...
Page 76: S 85 / 90R
Parts-48 jacobsen hr6010 parts manual 18 seat breakdown grammer s 85 / 90r.
Page 77
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-49 * not illustrated 008199400 seat assy complete 1 including suspension 1 008199450 seat cushion 1 2 008199460 back rest cushion 1 3 008199560 head rest assy. 1 4 008199470 head rest cushion 1 5 008173520 edge str...
Page 78: S 85 / 90R
Parts-50 jacobsen hr6010 parts manual s 85 / 90r 18 seat breakdown grammer.
Page 79
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-51 * not illustrated 45 008199720 pin 1 46 008199730 adjusting spindle 1 47 008199740 washer 1 48 n/a plug 2 49 008199550 arm rest rh 1 50 n/a screw 2 51 n/a support rh 1 52 n/a pin 2 53 008199850 arm rest assy. Rh...
Page 80
Parts-52 jacobsen hr6010 parts manual 19 seat suspension grammer ds85h.
Page 81
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-53 * not illustrated 1 008173640 screw 6 2 008173650 stop 1 3 008173660 washer 2 4 008199640 slide with lever 1 5 008199750 slide 1 6 008173670 nut 6 7 008173680 cover 1 8 008173690 base assy. 1 9 008173700 plate 2...
Page 82
Parts-54 jacobsen hr6010 parts manual 20 pusharm assembly.
Page 83
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-55 * not illustrated 1 mbf1925.7 wldmt-push arm lh 1 2 * mbf1926.7 wldmt-push arm rh 1 3 46019a pin weld, push rod 2 4 452701 scrw-hex m8 x 16 taptite 2 5 2216025 wldmnt-cyl rod pin 2 6 2218014 cylinder-lift 2 0023...
Page 84
Parts-56 jacobsen hr6010 parts manual 21 deck mounting.
Page 85
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-57 * not illustrated 21 deck mounting 1 2216042 wldmnt-hook rear lh 1 2 * 2216041 wldmnt-hook rear rh 1 3 455000387 pin-tension 1/4 x 1-1/4 2 4 176147-01 wldmt-hook frnt lh 1 5 * 176147-02 wldmt-hook frnt rh 1 6 38...
Page 86
Parts-58 jacobsen hr6010 parts manual 21 deck mounting.
Page 87
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-59 * not illustrated 39 mbf0365 wshr-10.5 x 25.2 x 3 8 40 001399090 nut-hex 5/16-24 nyloc 2 41 451030201 bolt-hex 5/16-24 x 1-1/4 2 42 64018-13 blt-crg 1/2-13x2 gr5 4 43 450120233 nut-hex 1/2-13 nyloc 4 44 69953500...
Page 88
Parts-60 jacobsen hr6010 parts manual 22 46cc m46-20788 servo transmission pump.
Page 89
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-61 * not illustrated 008007120 transmission pump a a800729 cylinder block kit 1 126 • piston 7 127 • slipper retainer 1 160 • cylinder block 1 104 a800730 charge relief valve spring 1 105 a800731 charge relief valv...
Page 90
Parts-62 jacobsen hr6010 parts manual 23 transmission valve port b - sae 12 ports c, c1, e & e1 - sae 10 ports f & t - sae 6 maximum input flow 140 l/m maximum divided / combined flow 70 l/m maximum working pressure f = 280 bar b, c, e = 230 bar torque settings refer to section 1.
Page 91
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-63 * not illustrated 4131525 transmission valve 1 n/a manifold 1 2 008089830 flow divider / combiner 1 3 008089850 piloted, popet type logic element 2 4 008089860 piloted directional valve 1 5 008089870 solenoid va...
Page 92
Parts-64 jacobsen hr6010 parts manual 24 wing deck valve ports p, m1, m2 & t - sae 10 ports c & c - sae 6 ports g & g - sae 4 maximum working pressure= 220 bar torque settings refer to section 1.
Page 93
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-65 * not illustrated 2218227 deck valve 1 1 178102-42 rv10 - 22h - 0 - v - 35 / m210 1 178102-01 sk10 2v b 2 178102-13 rv10 - 22h - 0 - v006 / 3.0 1 178102-01 sk10 - 2v - t 3 178102-31 cv10 - 20 - o - v - 70 1 1781...
Page 94
Parts-66 jacobsen hr6010 parts manual 25 deck valve port t - sae 12 ports p, m1 & m2 - sae 10 port r - sae 8 port g - sae 4 torque settings refer to section 1.
Page 95
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-67 * not illustrated 2218225 front deck valve 1 178102-58 cv08 - 20 - 0 - v - 80 1 178102-03 sk08 - 2v - t 2 178102-59 cv10 - 20t - 0 - v - 300 1 178102-01 sk10 - 2v - t 3 178102-79 rv10 - 22h - 0 - v - 35 / 32 1 1...
Page 96
Parts-68 jacobsen hr6010 parts manual 26.1 hydraulic diagram - transmission.
Page 97
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-69 * not illustrated 26.1 hydraulic diagram - transmission g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1...
Page 98
Parts-70 jacobsen hr6010 parts manual 26.1 hydraulic diagram - transmission.
Page 99
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-71 * not illustrated g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6 0 8 5 1 " 8 / 5 6 1 0 - 9 0 - 1 6 0...
Page 100
Parts-72 jacobsen hr6010 parts manual 26.2 hydraulic diagram - unit drive.
Page 101
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-73 * not illustrated 26.2 hydraulic diagram - unit drive g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6...
Page 102
Parts-74 jacobsen hr6010 parts manual 26.2 hydraulic diagram - unit drive.
Page 103
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-75 * not illustrated 26.2 hydraulic diagram - unit drive g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6...
Page 104: Hydraulic Diagram
Parts-76 jacobsen hr6010 parts manual hydraulic diagram 26.3 hydraulic diagram - steering & lift.
Page 105
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-77 * not illustrated 26.3 hydraulic diagram - steering & lift g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 ...
Page 106
Parts-78 jacobsen hr6010 parts manual 26.3 hydraulic diagram - steering & lift.
Page 107
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-79 * not illustrated h202 2692215-13 hose-3/8 ors/90 ors x 34.75 2 h205 2692217-14 hose-3/8 ors / 45 ors x 51.00 2 26.3 hydraulic diagram - steering & lift.
Page 108
Parts-80 jacobsen hr6010 parts manual 27 main wiring diagram.
Page 109
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-81 * not illustrated 4128337 wiring harness - main 1 4128340 cable-battery negative 1 2 4128341 cable-batery positive 1 3 009050460 lead - ground 1 4 4128338 diode assembly 2 5a 008233164 fuse 10 amp (fuel pump / a...
Page 110
Parts-82 jacobsen hr6010 parts manual 27 main wiring diagram.
Page 111
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-83 * not illustrated 23 178100 valve-rh deck 1 24 178100 valve-lh deck 1 25 2218226 valve-front deck 1 27 4126806 pump ,elect fuel 1 28 008296040 switch-water temp 1 (perkins no.385720231) 29 w108208 parking brake ...
Page 112
Parts-84 jacobsen hr6010 parts manual 28 instrument panel& wiring diagram.
Page 113
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-85 * not illustrated standard control panel 1 008295211 blanking plug 5 2 008955200 blanking plate (circular) 1 3 4128337 wiring harness, main 1 4 4128359 wiring harness, introment 1 5 mbg5127a instrument panel 1 6...
Page 114
Parts-86 jacobsen hr6010 parts manual 29a badges 3.
Page 115
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-87 * not illustrated 29a badges badges - id143 1 4130806 jacobsen swoosh lh 1 2 4130807 jacobsen swoosh rh 1 3 4124182 decal - jacobsen emblem 1 5 4130455 decal - hr6010 2.
Page 116
Parts-88 jacobsen hr6010 parts manual 29b decals - machine 00253 20 p s i t ir e p r essu r e 00 2 53 2 0 p s i t i r e p r e s s u r e 0 0 2 5 3 2 0 p s i t ir e p r es s u r e h 1 2 a b s s 1 - 2 k h k 2720 292 t ire p r e s s ure 2 0 psi 00253 warning 00253 20 p s i t ire p r e s s ure t ir e pr ...
Page 117
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-89 * not illustrated 29b decals - machine decals - machine idl145 1 00225 decal - fwd / rev 1 2 00434 label - notice 1 3 00439 label - lubrication 1 4 00448 label - diesel fuel only 1 5 00459 label - pressure 6100 ...
Page 118
Parts-90 jacobsen hr6010 parts manual 29c decals - lh & rh decks t ire p r e s s ure 20 psi 00253 00253 20 ps i t ire p r e s s ure 00253 2 0 psi t ir e pr e s su r e t ir e pr ess u r e 2 0 psi 00253 t ire p r e s s ure 2 0 psi 00253 t ir e pr es su r e 20 psi 00253 20 p s i t ir e p r ess u r e 0 ...
Page 119
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-91 * not illustrated 29c decals - lh & rh decks decals - right hand deck idl095 1 00459 label - pressure 6100 1 2 00460 label - return 6100 1 3 00429 label - warning 1 4 009034002 decal - hand & feet 1 5 2000737 la...
Page 120
Parts-92 jacobsen hr6010 parts manual 29d decals - front deck 002 53 20 p s i t ir e p r essu r e ti r e pr e s su r e 2 0 psi 00253 00253 20 p s i ti r e p r e s s u r e t ir e pr e ssu r e 20 p s i 00253 0 0 2 5 3 2 0 p s i t ir e p r es s u r e 2 0 psi t ir e pr essu r e 00 253 0 02 5 3 2 0 p s i...
Page 121
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-93 * not illustrated 29d decals - front deck decals - centre deck idl093 1 00459 label - pressure 6100 1 2 00460 label - return 6100 1 3 4117631 decal - height of cut (imperial) 1 4 2000677 label - danger / warning...
Page 122
Parts-94 jacobsen hr6010 parts manual 30 front cutting deck.
Page 123
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-95 * not illustrated 1 mbf1932 wldmt-deck cover 1 2 4540543 screw - recessed pan head m6x25 4 3 * 001496036 rivet-pop 4.85 x 19 4 3 2218152-02 motor hyd 14 1 * 2218152-04 s-seal kit a/r 4 453005165 key-1/4 x 1/4 x ...
Page 124
Parts-96 jacobsen hr6010 parts manual 31 caster wheels.
Page 125
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-97 * not illustrated 1 mbf1937 wldmt-caster support 1 (includes items 2 & 3) 2 002190200 • bush-flng 1.25"x1.50"x0.75" 2 3 002993013 • lubricator-m6 str 1 5 mbf1939a asm-yoke, 11.00 tyre 1 6 452438 nut-hex m12 flng...
Page 126
Parts-98 jacobsen hr6010 parts manual 32 wing deck.
Page 127
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-99 * not illustrated 1 2218152-01 motor 11cc 2 (seal kit 2218152-04) (use 2218152-02 on 10'-7" models) 2 450214 scrw-hex m10 x 25 16 3 450391 wshr-m10 x 21 x 2.2 16 4 2212097 motor plt-lh deck 1 on 9'-8" models * 2...
Page 128
Parts-100 jacobsen hr6010 parts manual 32 wing deck.
Page 129
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-101 * not illustrated 35 148075-02 bushing-ja 7/8 bore 2 36 w64189-7a blt-hx soc#10-24x1 8 37 w148195 pulley ja 2 38 mbg5564 cover-belt inner lh 1 on 9'-8" models * mbg5569 cover-deck inner rh 1 on 9'-8" models 39 ...
Page 130
Parts-102 jacobsen hr6010 parts manual 33 spindle assembly.
Page 131
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-103 * not illustrated 2 001791171 snap ring, 1.187" 1 3 148070 bearing-ball 1-1/4 10 2 4 mbg5500 spindle housing 1 5 mbg5448a extension 1 6 002993160 lubricator-m6 x 90 deg 1 7 143030 spindle 1 8 143032 spacer-bear...
Page 132
104 numerical index part no description page item part no description page item jacobsen hr6010 parts manual w158007-09 90-m/m 11/16 ors x 7/16 sae 73 f206 w158007-09 90-m/m 11/16 ors x 7/16 sae 77 f206 w158058-02 90-m/m 1-1/16 sae x 1.00 bar 73 f306 w178079 test fitting 73 f115 w178079 test fitting...
Page 133
105 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 008012590 free wheel valve 69 008012590 needle valve parker ndv8 69 f358 008028345 hydraulic - valve 39 3 008028345 hydraulic rotary valve 69 2141 008089610 hydraulic filter 73 345 008089830 ...
Page 134
106 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 008244700 relay 1/2 size (cen deck) 41 8c 008244700 relay 1/2 size (l/h deck) 41 8d 008244700 relay 1/2 size (cutter mas) 41 8e 008244700 relay 1/2 size (horn) 41 8g 008244700 relay 1/2 size ...
Page 135
107 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 2198130 steering wheel 43 50 2198153 roller, 3 “ 95 26 2198153 roller, 3” 101 * 2198211 swivel-cable clamp 7 53 2208036 switch-proximity 59 56 2208049 magnet-actuator 59 55 2208058.07 hinge-s...
Page 136
108 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 379050522 beading 45 13b* 38383 switch-n.C. 41 17 38404-01 grip,cntrl lvr 57 6 38471-08 foam x 19.5 lg 45 28 38471-08 foam, closed cell 31 15 38471-08 foam 21.2 lg 45 32 38471-09 s-foam x 120...
Page 137
109 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 4132019 strip-rubber side rails 15 15 4132060 cross line relief valve 63 8 4132061 acoustic pad-interior air 15 9 4132063 1/4” unf jet 63 9 4132063 1/4” unf jet 63 10 4132135 hinge-adj lh 13 ...
Page 138
110 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 450389 wshr - m6 x 12.5 41 * 450389 wshr-m6 x 12.5 x 1.8 45 6 450389 washer - plain m6 101 58 450390 wshr-m8 x 17 x 1.8 5 32 450390 m8 plain washer 9 13 450390 wshr-m8 x 17 x 1.8 11 13 450390...
Page 139
111 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 64006-06 lckwshr-helical 7/16 7 62 64006-06 lockwshr-helical 7/16 33 21 64006-13 washer-helical 9/16 5 37 64018-13 blt-crg 1/2-13x2 gr5 59 42 64018-2 blt-crg 1/4-20x3/4 43 65 64025-29 nut-hex...
Page 140
112 numerical index part no description page item part no description page item jacobsen hr6010 parts manual mbg5574 cover-deck lh outer 99 6 mbg5575 cover-deck rh outer 99 * mbg5583 bracket 43 * mbg5638 brkt-front roller 57 25 mbg5653 cover-belt inner lh 101 50 mbg5654 cover-belt inner rh 101 * mbg...
Page 142
Bob-cat bunton cushman jacobsen ransomes ryan e-z-go equipment from ransomes jacobsen limited is built to exacting standards ensured by iso 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by ransomes jacobsen parts xpress provid...