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- Ransomes HR 6010
- Parts And Maintenance Manual
Jacobsen Ransomes HR 6010 Parts And Maintenance Manual - page 135
107
NUMERICAL INDEX
PART NO
DESCRIPTION
PAGE ITEM
PART NO
DESCRIPTION
PAGE ITEM
JACOBSEN HR6010
PARTS MANUAL
2198130
STEERING WHEEL
43
50
2198153
ROLLER, 3 “
95
26
2198153
ROLLER, 3”
101
*
2198211
SWIVEL-CABLE CLAMP
7
53
2208036
SWITCH-PROXIMITY
59
56
2208049
MAGNET-ACTUATOR
59
55
2208058.07
HINGE-SEAT PLATE
11
2
2208079
BOTTLE-COOLANT
45
15
2208139
CLAMP
45
39
2208174
OIL FILTER
5
12
2211004A
PLATE-MOTOR
23
34
2212043
BRACKET-OIL COOLER
45
12
2212049
BRACKET-VALVE MTG
27
4
2212064
COVER-ACCESS
11
10
2212073
BRCKT-CASSAPA PUMP
5
10
2212074
PLATE-FILTER BAFFLE
29
4
2212075
BRACKET-FILTER-HD
29
1
2212076B
SUPPORT-HYD. RESERVOIR
33
29
2212076B
SUPPORT-HYD. RESERVOIR
31
18
2212078
BAFFLE-FILTER HD
29
2
2212082
BACK-PLATE FENDER
11
9
2212087
COVER-ACCESS
33
19
2212087
COVER-ACCESS
31
8
2212092
BRACKET-RH VALVE MTG
27
5
2212094
MOTOR PLT-RH DECK
99
*
2212097
MOTOR PLT-LH DECK
99
4
2212098
MOTOR PLT-RH DECK
99
*
2212099
MOTOR PLT-LH DECK
99
*
2212107A
BRCKT-BATTERY HOLD DOWN
5
29
2212109
BRACKET-SWITCH MTG
55
10
2212118
BAFFLE-OIL COOLER LH
45
34
2212119
BAFFLE-OIL COOLER RH
45
35*
2212186
BRKT-72 HEIGHT ADJ (A)
95
40
2212187
BRKT-72 HEIGHT ADJ (B)
95
41
2212206
MOUNT-TOP MOTOR
7
79
2212245
BRACKET-DECK STOP
11
36
2213006
PIN-PIVOT
57
12
2213009
PIPE-MUFFLER
47
46
2213035
SPACER PUMP ARM
35
41
2213036
STOP HEIGHT ADJUSTMENT
95
9
2213040
SLEEVE-THREADED
23
37
2213041
STUD
23
18
2216003
WLDMT-LEVER SUPPORT
37
4
2216005
WLDMNT-LIFT LEVER
37
2
2216025
WLDMNT-CYL ROD PIN
55
5
2216037
WLDMT-TANK SUPPORT
57
38
2216041
WLDMNT-HOOK REAR RH
57
2 *
2216042
WLDMNT-HOOK REAR LH
57
1
2216071
WLDMT-SUPPORT ARM RH
95
29
2216072
WLDMT-SUPPORT ARM LH
95
11
2216077
WLDMT-REAR AXLE
23
13
2216084
WLMNT-BULKHEAD
11
6
2216096.7
WLDMT-LH SUB FRAME
59
50
2216097.7
WLDMT-RH SUB FRAME
59
49
2218002
VALVE-3 SPOOL LIFT
37
3
2218009
ISOLATOR-LF2-270
5
23
2218010
ISOLATOR-LR1-230
5
24
2218014
CYLINDER-LIFT
55
6
2218014‘
LIFT RAM WING DECK
77
430.3
2218031
TUBE-LH WING VALVE P
73
H156
2218032
TUBE-LH WING VALVE T
73
H157
2218033
TUBE-LH WING VALVE M1
75
H272
2218036
TUBE
73
H158
2218043
SEAL-FILTER BAFFLE
29
3
2218044
HOSE-RAD UPPER
45
17
2218045
HOSE-RAD LOWER
45
18
2218046
SENDER-FUEL LEVEL
31
6
2218046
SENDER-FUEL LEVEL
33
17
2218069
RELAY-TIME DELAY
41
32
2218078
CAP-FUEL TANK
31
3
2218078
CAP-FUEL TANK
33
14
2218083
LANYARD
13
18
2218084
GROMMET
11
34
2218086
SEAL-TUBE
45
20
2218088
CABLE-BATTERY NEG.
7
55
2218089
CABLE-BATTERY POS
7
56
2218111
INSULATION-LOUVER
15
10
2218112
INSULATION-SEAT PLATE
15
1
2218136
SWITCH-TEMP-165F
33
30
2218147
GROMMET
31
25
2218147
GROMMET-GAUGE
33
34
2218148
HYDRAULIC RESERVOIR
69
223
2218148
HYDRAULIC RESERVOIR
73
223
2218148
HYDRAULIC RESERVOIR
77
223
2218148
RESERVOIR-HYDRAULIC
31
2
2218148
RESERVOIR-HYDRAULIC
33
13
2218149
FAN-16.75”
5
1
2218150
TANK-AUXILIARY FUEL
33
2
2218152-01
MOTOR 11CC
99
1
2218152-02
MOTOR HYD 14
95
3
2218152-04
S-SEAL KIT
95
*
2218153
HOSE-FUEL TANK
33
5
2218154
FUEL-TANK
31
1
2218154
FUEL-TANK
33
1
2218162
CAP-RUBBER 25.4
31
26
2218224
LINK-STEERING
23
38
2218225
HYD VALVE FOR FRONT DECK
27
15
2218225
FRONT UNIT DECKVALVE
73
230
2218225
FRONT UNIT DECKVALVE
77
230
2218226
VALVE-FRONT DECK
83
25
2218227
HYD VALVE FOR WING DECK
27
3
2218227
L & RH DECK VALVE
73
232
2218227
L & RH DECK VALVE
77
232
2690011
FTG-10-3/4 ADPT ORB/BARB-90 73
F309
2690017-01
FTG-ORB PLUG 14
69
F211
2690017-01
FTG-ORB PLUG 14
33
25
2690017-01
FTG-ORB PLUG 14
31
14
2690017-03
FTG-ORB PLUG -06
33
28
2690017-03
FTG-OAB PLUG
31
17
2690019-01
FITTING-ORS STR. STEM
77
F17
2690024-01
PLUG 1/4 NPT
45
41
2690027
FITTING-1/4 CROSS
33
11
2692214-02
HOSE-3/8 ORS/ORS X 11.25
77
H1
2692214-02
HOSE-3/8 ORS/ORS X 11.25
77
H1
2692214-09
HOSE-3/8 ORS/ORS X 13.50
77
H2
2692214-09
HOSE-3/8 ORS/ORS X 13.50
77
H2
2692214-10
HOSE-3/8 ORS/ORS X 44.13
69
H3
2692214-10
HOSE-3/8 ORS/ORS X 44.13
77
H3
2692214-11
HOSE-3/8 ORS/ORS X 17.00
77
H4
2692214-12
HOSE-3/8 ORS/ORS X 31.88
77
H5
2692215-13
HOSE-3/8 ORS/90 ORS X 34.75
79
H202
2692215-16
HOSE-3/8 ORS/90 ORS X 39.00
77
H6
2692215-19
HOSE-3/8 ORS/90 ORS X 12.25
77
H7
2692215-25
HOSE-3/8 ORS/90 ORS X 23.00
73
H8
2692215-25
HOSE-3/8 ORS/90 ORS X 23.00
73
H215
2692216-02
HOSE-3/8 90 ORS/45 ORS X 24
77
H9
2692216-03
HOSE-3/8 90 ORS/45 ORS X 22.
77
H10
2692216-04
HOSE-3/8 90 ORS/45 ORS
77
H24
2692217-09
HOSE-3/8 ORS/45 ORS X 57.00
7
H12
2692217-10
HOSE-3/8 ORS/45 ORS X 62.50
77
H13
2692217-11
HOSE-3/8 ORS/45 ORS X 19.50
73
H14
2692217-11
HOSE-3/8 ORS/45 ORS X 19.50
77
H14
2692217-14
HOSE-3/8 ORS / 45 ORS X 51.00 79
H205
2692223-04
HOSE-1/2 ORS/90 ORS X 21.25
77
H15
2692223-05
HOSE-1/2-ORS/90 ORS
73
H16
2692223-05
HOSE-1/2-ORS/90 ORS
77
H16
2692224-05
HOSE-5/8 ORS/ORS X 24.75
73
H17
2692240-02
HOSE-5/8 ORS/90 ORS X 45.38
73
H18
2720158
SPACER 6.35X15.88X9.52
35
40
2720289
ASSY-M12 BOLT W/LANYARD
11
42
2720292
LABEL - US SEAT PLATE
89
14
35027N
ZERK
55
20
Summary of Ransomes HR 6010
Page 1
Warning: if incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. Parts and maintenance manual hr...
Page 2
© 2004, ransomes jacobsen limited. All rights reserved.
Page 3
Gb-1 jacobsen hr6010 series: eb safety and operators manual 1 contents 1 contents 2 introduction 2.1 product identification ......................................................................................... 2 2.2 spares stocking guide .............................................................
Page 4
Gb-2 jacobsen hr6010 series: eb safety and operators manual 2 introduction 2.2 spares stocking guide to keep your equipment fully operational and productive, ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support m...
Page 5
Gb-3 jacobsen hr6010 series: eb safety and operators manual 2 introduction 2.3 how to use the parts manual item number each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually close...
Page 6
Gb-4 jacobsen hr6010 series: eb safety and operators manual 3 safety instructions this safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators. 3.1 operating...
Page 7
Gb-5 jacobsen hr6010 series: eb safety and operators manual 3 safety instructions 3.6 leaving the driving position • park the machine on level ground. • before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Remove t...
Page 8
Gb-6 jacobsen hr6010 series: eb safety and operators manual hydraulic fluid escaping under pressure can penetrate skin and do serious damage. Immediate medical assistance must be sought. Warning batteries produce explosive gases and contain corrosive acid and supply levels of electrical current high...
Page 9
Gb-7 jacobsen hr6010 series: eb safety and operators manual 4 specifications 4.1 engine specification type: perkins 60.3hp @ 2800 rpm, 4 cylinder (in line) vertical diesel engine, 4 stroke, water cooled, 134.3cubic in. With 12v electric start. Model: 404c-22t maximum speed: 3000 ± 25 rpm (no load) i...
Page 10
Gb-8 jacobsen hr6010 series: eb safety and operators manual 4 specifications 4.8 torques s d a e r h t c i r t e m h c t i p e s r o c a i d ) m m ( e d a r g 6 . 4 e d a r g 8 . 4 e d a r g 8 . 8 e d a r g 9 . 0 1 e d a r g 9 . 2 1 ) m n ( ) m n ( ) m n ( ) m n ( ) m n ( 6 5 6 2 1 7 1 1 2 8 1 1 5 1...
Page 11
Gb-9 jacobsen hr6010 series: eb safety and operators manual lubrication and maintenance chart 5 lubrication and maintenance s e r u d e c o r p e c n a n e t n i a m p o h s k r o w e r a s t n i o p t e l l u b e t i h w d n a s k c e h c r o t a r e p o e r a s t n i o p t e l l u b k c a l b t s ...
Page 12
Gb-10 jacobsen hr6010 series: eb safety and operators manual fig.3 lubrication 5 lubrication and maintenance s t n e m e r i u q e r d i u l f y t i t n a u q e p y t l i o e n i g n e ) r e t l i f h t i w ( s t n i p s u 4 . 2 2 ) g s / f s / e s ( 0 3 w 0 1 l i o c i l u a r d y h ) r e t l i f h...
Page 13
Gb-11 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance 5.1 engine: first 50 working hours and every 250 working hours. Change engine oil. (a) warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off. (b)...
Page 14
Gb-12 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance 5.3 machine 1. Drain oil reservoir by removing drain plug h on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank. 3. Unscrew both filter elements g and discard. 4. Clean the...
Page 15
Gb-13 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance 5.4 hydraulic test ports if any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with ...
Page 16
Gb-14 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance maintenance 5.5 engine maintenance: every 500 hrs fuel system: use diesel fuel no.2-d (astm d975) see engine manufacturer's manual for additional information. Changing fuel filter (fig.10) 1. Unscrew filter sc...
Page 17
Gb-15 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance maintenance bearing seals and cause premature bearing failure. Storage • store petrol or diesel fuel in an approved container in a cool dry place. • keep the machine and fuel containers in a locked storage pla...
Page 18
Gb-16 jacobsen hr6010 series: eb safety and operators manual 5 lubrication and maintenance maintenance 5.8 end of season or when required fig.15 fig.13 fig.14 change coolant. 1. Completely drain the cooling water from the radiator and flush the cooling system with flushing detergent. Drainplugs a. 2...
Page 19
Gb-17 jacobsen hr6010 series: eb safety and operators manual adjustments 6.2 rear wheel toe-in the rear wheels should have 1/8" (3.2mm) toe-in from the front of the wheel to the back of the wheel. Adjust as follows: 1. Loosen locknuts n at balljoints near both rear wheels. 2. Rotate the tie rod o un...
Page 20
Gb-18 jacobsen hr6010 series: eb safety and operators manual cutter deck adjustments 7 cutter deck adjustments 7.1 cutter deck belt tension check all belts regularly during the first 5, 10 and 15 hours of operation, and then after every 50 hours of operation. If necessary adjust as follows: center d...
Page 21
Gb-19 jacobsen hr6010 series: eb safety and operators manual cutter deck adjustments 7 cutter deck adjustments 7.2 blade sharpening & removal when required, the cutter blades may be sharpened either by filing or grinding. It is essential that the balance of the blades are maintained. Note: always re...
Page 22
Gb-20 jacobsen hr6010 series: eb safety and operators manual s m o t p m y s s e s u a c e l b i s s o p n o i t c a n o i t c e s . T r a t s t o n ll i w e n i g n e . T u o d e m i t t o n s a h g u l p w o l g . 1 o t g u l p w o l g w o ll a d n a h c t i w s n o i t i n g i t e s e r . 1 . E n...
Page 23
Gb-21 jacobsen hr6010 series: eb safety and operators manual 9 schematics 9.1 hydraulic circuit 1. Transmission pump 2. 4 section pump 3. Transmission valve 4. Rf wheel motor 5. Lf wheel motor 6. Lr wheel motor 7. Rr wheel motor 8. Brake valve 9. Aux brake valve 10. Oil cooler 11. Filter head 12. Re...
Page 24
Gb-22 jacobsen hr6010 series: eb safety and operators manual key to wiring diagram 1 key switch 2 offposition 3 heater position 4 run position 5 start position 6 split to main harness no.2 7 split to main harness no.1 8 2wd switch 9 2wd lamp 10 glow indicator lamp 11 battery lamp 12 oil temperature ...
Page 25
Gb-23 jacobsen hr6010 series: eb safety and operators manual 9.3 electrical circuit main 9 schematics key to wiring diagram 24 lamp timer 25 cab supply 26 front lamps 27 flasher unit 28 fuse holder 29 split to rear lights 30 brake lights switch connection 31 split to console no.4 32 transport deck d...
Page 26
Gb-24 jacobsen hr6010 series: eb safety and operators manual 9 schematics fuse positions - main fuses main fuses the main fuse panel is situated under the front of the engine bonnet . Fuse a - 40amp link fuse - system fuse. Fuse b - 40amp link fuse - glow plug and accessory fuse. Fuse c - 40 amp cab...
Page 27
Gb-25 jacobsen hr6010 series: eb safety and operators manual 9 schematics relay positions relay positions relays are situated under the front tower cover relay a - flasher relay relay b - rh deck relay relay c - centre deck relay relay d - lh deck relay relay e - 4 wheel drive relay relay f - start ...
Page 28
Gb-26 jacobsen hr6010 series: eb safety and operators manual notes.
Page 29: Contents
Parts-1 jacobsen hr6010 parts manual 1 torque specifications ................................................................. 2 2 engine group .................................................................................. 5 3 engine-air filter ......................................................
Page 30
Parts-2 jacobsen hr6010 parts manual specific torques: blade bolt: 70 ft-lbs (95 nm) drive wheel lug nuts: 55-65 ft-lbs (75-88 nm) wheel hub nuts: 300 ft-lbs (407 nm) s r e n e t s a f d r a d n a t s l a n o i t a n n a c i r e m a e z i s s t i n u 5 e d a r g 8 e d a r g 2 3 – 6 ) m n ( s b l - n...
Page 31
Parts-3 jacobsen hr6010 parts manual.
Page 32
Parts-4 jacobsen hr6010 parts manual 2 engine group.
Page 33
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-5 * not illustrated 1 2218149 fan-16.75" 1 2 450171 scrw-hex m6 x 20 5 3 4123743 engine-perkins 404c-22t 1 4 4123488 bell housing & cplg 1 4a m10 hex nut staytite 9 m10 flat washer 18 m10 x 75 caphead scrw 4 m10 x ...
Page 34
Parts-6 jacobsen hr6010 parts manual 2 engine group.
Page 35
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-7 * not illustrated 38 48228a clip-cable insulated 2 39 48037a boot battery term 1 (see service manual for perkins kr30331) 41 450026 bolt-hex m8 x 90 1 42 af09020 spacer-9 x 13.9 x 20 1 43 64006-02 lckwshr-helical...
Page 36
Parts-8 jacobsen hr6010 parts manual 3 engine - air filter 2 1 6 8 10 9 5 3 3c 3b 19 7 3d 3a 17 13 14 15 16 11 18 12 13 4 11 20 21 22.
Page 37
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-9 * not illustrated 1 4123365 relay bracket w/a 1 2 fuel filter 1 perkins part no. 2656613. 3 4123283 air cleaner complete 1 3a 4123043 cover - air cleaner 1 3b 4123044 main element 1 3c 4123045 mounting band 1 3d ...
Page 38
Parts-10 jacobsen hr6010 parts manual 4 frame - front.
Page 39
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-11 * not illustrated 1 mbf2423 plate-seat mtg 1 2 2208058.07 hinge-seat plate 2 3 4125140 wldmt-tower 1 4 4125219 wldmt-rh frame rail 1 5 4125141 wldmt-lh frame rail 1 6 2216084 wlmnt-bulkhead 1 7 4125824 fender-lh...
Page 40
Parts-12 jacobsen hr6010 parts manual 5 frame - rear.
Page 41
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-13 * not illustrated 2 4131848 hood-grp jacobsen orange 1 4 4132138 hinge-adj rh 1 5 4132135 hinge-adj lh 1 6 4130735 wldmt-fan shroud 1 7 mbf1911 radiator support 1 7a mbf1912 wldmt-louvre panel 1 8 4132137 hinge ...
Page 42
Parts-14 jacobsen hr6010 parts manual 6 hood.
Page 43
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-15 * not illustrated 1 2218112 insulation-seat plate 1 ac020 acoustic kit 2 4131906 acoustic pad-interior front panel 1 3 4131907 acoustic pad-interior lh side panel 1 4 4131910 acoustic pad-interior rh side panel ...
Page 44
Parts-16 jacobsen hr6010 parts manual 7 front axle.
Page 45
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-17 * not illustrated 1 008007240 280cc piston wheel motor 2 2 001594200 spring washer m14 8 3 00191160 hex screw m14x30 fine thread 8 4 008008460 wheel nut 10 5 4121791 wheel assembly 2 6 4128839 tyre block pattern...
Page 46
Parts-18 jacobsen hr6010 parts manual 7a wheel motor - front.
Page 47
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-19 * not illustrated 7a wheel motor - front 008007240 wheel motor 2 001 a808966 seal kit 1 002 a808967 seal kit 1 010 a808968 cylinder-block assy. 1 n/a • piston sub-assy.Ci.0 n/a • piston sub-assy.Ci.10 015 a80896...
Page 48
Parts-20 jacobsen hr6010 parts manual 7a wheel motor - front.
Page 49
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-21 * not illustrated 081 n/a • seal support 087 n/a • key 090 n/a • shaft 096 n/a • drum brake. 097 n/a • screw. 098 n/a • brake cable. 099 n/a • snap ring. 091 a808975 set of studs. 1 100 a808974 brake assy. 1 101...
Page 50
Parts-22 jacobsen hr6010 parts manual 8 rear axle.
Page 51
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-23 * not illustrated 1 w176078 pivot pin 1 2 64141-4 nut-wlf 3/8-16 8 7 450193 scrw-hex m8 x 30 4 7 * 450390 wshr-m8 x 17 x 1.8 4 7 * 450378 nut-hex m8 nyloc 4 8 456110595 scrw-hex 3/8-16 x 3/4 2 9 452200134 lockws...
Page 52
Parts-24 jacobsen hr6010 parts manual 8a rear wheel motor.
Page 53
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-25 * not illustrated 8a rear wheel motor a w148141-03 motor 1 me15-02-08-aaaa 1 a800664 special bolts 7 2 end cover 1 3 n/a seal ring-commutator 1 contained in seal kit a820052 4 n/a seal ring 5 contained in seal k...
Page 54
Parts-26 jacobsen hr6010 parts manual 9 hydraulic valves.
Page 55
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-27 * not illustrated 1 4131525 4wd manifold valve 1 refer to page 65 3 2218227 hyd valve for wing deck 2 refer to page 67 4 2212049 bracket-valve mtg 1 5 2212092 bracket-rh valve mtg 1 6 4125581 screw - cap head m8...
Page 56
Parts-28 jacobsen hr6010 parts manual 10 hydralic filters.
Page 57
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-29 * not illustrated 1 2212075 bracket-filter-hd 1 2 2212078 baffle-filter hd 1 3 2218043 seal-filter baffle 1 4 2212074 plate-filter baffle 1 5 178043.7 tube-filter head 1 6 452200176 lockwshr-1/2 x .873 x .125 8 ...
Page 58
Parts-30 jacobsen hr6010 parts manual 11 fluid tanks.
Page 59
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-31 * not illustrated 1 2218154 fuel-tank 1 2 2218148 reservoir-hydraulic 1 3 2218078 cap-fuel tank 1 4 64152-05 10-32x1/2 r mach scr 5 5 64002-02 lockwshr-tooth,ext,#10 1 6 2218046 sender-fuel level 1 7 w148081 gas...
Page 60
Parts-32 jacobsen hr6010 parts manual 12 optional - auxiliary fuel tank.
Page 61
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-33 * not illustrated 1 2218154 fuel-tank 1 2 2218150 tank-auxiliary fuel 1 3 158006-15 fitting-ors/orb 1 4 007997210 hose-fuel tank vent 1 5 2218153 hose-fuel tank 1 6 09007-09 s-hose .5x.25x3.0 1 7 450390 wshr-m8 ...
Page 62
Parts-34 jacobsen hr6010 parts manual 13 controls - throttle / pump.
Page 63
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-35 * not illustrated 1 w038404-02 grip, throttle lever 1 2 mbf1971 lever, throttle 1 3 w118047-02 bushing flip-lok, 1/2 1 4 mbf1720 clamping collar 1 5 mbf1691 collar 1 6 461901679 sprg-disc 13 x 28 x 1 4 7 172088....
Page 64
Parts-36 jacobsen hr6010 parts manual 14 control - lift.
Page 65
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-37 * not illustrated 1 2198109 knob-lever 3 2 2216005 wldmnt-lift lever 3 3 2218002 valve-3 spool lift 1 2218002-01 • service seal kit 1 4 2216003 wldmt-lever support 1 5 450043 bolt-hex m10 x 120 1 6 450379 nut-he...
Page 66
Parts-38 jacobsen hr6010 parts manual 15 control - brakes 10 15 20 6 7 18 18 3 16 19 9 20 17 19 13 17 20 1 1 2 3 15 18 5 20 11 4 7 18 12 8 19 21 14.
Page 67
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-39 * not illustrated 1 mbg4400 spacer - plate 2 2 mbg4399 bracket - mount 1 3 008028345 hydraulic - valve 2 4 mbg5181 m. Switch actuator 1 5 mbg5177 bracket - m. Switch bracket valve 1 6 mbg3284a bracket - m. Switc...
Page 68
Parts-40 jacobsen hr6010 parts manual 16 controls - steering.
Page 69
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-41 * not illustrated 1 450213 scrw-hex m10 x 20 4 2 452692 scrw-hex m6 x 12 taptite 4 3 450120055 nut-hex 1/2-13 1 4 w038124-01 knob 1 8a 008244553 flasher unit 1 8b 008244700 relay 1/2 size (r/h deck) 1 8c 0082447...
Page 70
Parts-42 jacobsen hr6010 parts manual 16 controls - steering.
Page 71
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-43 * not illustrated 38 001594080 wshr-.516 x .750 x12ga 1 39 173006 shaft-locking 1 40 001419072 roll pin-3/16 x 7/8 1 41 64166-17 blt-shldr 3/8-16x1.12 2 42 118047-02 bushing flip-lok, 1/2 2 43 172042a.07 brkt-st...
Page 72
Parts-44 jacobsen hr6010 parts manual 17 cooling & exhaust 47 50 51 54 48 49 48 46 48 43 22 21 44 45 21 22 43.
Page 73
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-45 * not illustrated 1 450190 scrw-hex m8 x 16 8 2 64006-02 lockwasher-helical 5/16 16 3 4128624 bracket - batery 1 4 4126839 radiator 1 (use service cap 2178211-01) 5 452701 scrw-hex m8 x 16 taptite 6 6 450389 wsh...
Page 74
Parts-46 jacobsen hr6010 parts manual 17 cooling & exhaust 47 50 51 54 48 49 48 46 48 43 22 21 44 45 21 22 43.
Page 75
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-47 * not illustrated 42* 4127198 insulation-exhaust 1 43 450453 nut-hex m8 verbus ripp 2 44 4123047 muffler 1 45 48378 strap- rubber 1 45 172212 brkt-upper hanger 1 45 172290 brkt-lower hanger 1 46 2213009 pipe-muf...
Page 76: S 85 / 90R
Parts-48 jacobsen hr6010 parts manual 18 seat breakdown grammer s 85 / 90r.
Page 77
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-49 * not illustrated 008199400 seat assy complete 1 including suspension 1 008199450 seat cushion 1 2 008199460 back rest cushion 1 3 008199560 head rest assy. 1 4 008199470 head rest cushion 1 5 008173520 edge str...
Page 78: S 85 / 90R
Parts-50 jacobsen hr6010 parts manual s 85 / 90r 18 seat breakdown grammer.
Page 79
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-51 * not illustrated 45 008199720 pin 1 46 008199730 adjusting spindle 1 47 008199740 washer 1 48 n/a plug 2 49 008199550 arm rest rh 1 50 n/a screw 2 51 n/a support rh 1 52 n/a pin 2 53 008199850 arm rest assy. Rh...
Page 80
Parts-52 jacobsen hr6010 parts manual 19 seat suspension grammer ds85h.
Page 81
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-53 * not illustrated 1 008173640 screw 6 2 008173650 stop 1 3 008173660 washer 2 4 008199640 slide with lever 1 5 008199750 slide 1 6 008173670 nut 6 7 008173680 cover 1 8 008173690 base assy. 1 9 008173700 plate 2...
Page 82
Parts-54 jacobsen hr6010 parts manual 20 pusharm assembly.
Page 83
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-55 * not illustrated 1 mbf1925.7 wldmt-push arm lh 1 2 * mbf1926.7 wldmt-push arm rh 1 3 46019a pin weld, push rod 2 4 452701 scrw-hex m8 x 16 taptite 2 5 2216025 wldmnt-cyl rod pin 2 6 2218014 cylinder-lift 2 0023...
Page 84
Parts-56 jacobsen hr6010 parts manual 21 deck mounting.
Page 85
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-57 * not illustrated 21 deck mounting 1 2216042 wldmnt-hook rear lh 1 2 * 2216041 wldmnt-hook rear rh 1 3 455000387 pin-tension 1/4 x 1-1/4 2 4 176147-01 wldmt-hook frnt lh 1 5 * 176147-02 wldmt-hook frnt rh 1 6 38...
Page 86
Parts-58 jacobsen hr6010 parts manual 21 deck mounting.
Page 87
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-59 * not illustrated 39 mbf0365 wshr-10.5 x 25.2 x 3 8 40 001399090 nut-hex 5/16-24 nyloc 2 41 451030201 bolt-hex 5/16-24 x 1-1/4 2 42 64018-13 blt-crg 1/2-13x2 gr5 4 43 450120233 nut-hex 1/2-13 nyloc 4 44 69953500...
Page 88
Parts-60 jacobsen hr6010 parts manual 22 46cc m46-20788 servo transmission pump.
Page 89
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-61 * not illustrated 008007120 transmission pump a a800729 cylinder block kit 1 126 • piston 7 127 • slipper retainer 1 160 • cylinder block 1 104 a800730 charge relief valve spring 1 105 a800731 charge relief valv...
Page 90
Parts-62 jacobsen hr6010 parts manual 23 transmission valve port b - sae 12 ports c, c1, e & e1 - sae 10 ports f & t - sae 6 maximum input flow 140 l/m maximum divided / combined flow 70 l/m maximum working pressure f = 280 bar b, c, e = 230 bar torque settings refer to section 1.
Page 91
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-63 * not illustrated 4131525 transmission valve 1 n/a manifold 1 2 008089830 flow divider / combiner 1 3 008089850 piloted, popet type logic element 2 4 008089860 piloted directional valve 1 5 008089870 solenoid va...
Page 92
Parts-64 jacobsen hr6010 parts manual 24 wing deck valve ports p, m1, m2 & t - sae 10 ports c & c - sae 6 ports g & g - sae 4 maximum working pressure= 220 bar torque settings refer to section 1.
Page 93
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-65 * not illustrated 2218227 deck valve 1 1 178102-42 rv10 - 22h - 0 - v - 35 / m210 1 178102-01 sk10 2v b 2 178102-13 rv10 - 22h - 0 - v006 / 3.0 1 178102-01 sk10 - 2v - t 3 178102-31 cv10 - 20 - o - v - 70 1 1781...
Page 94
Parts-66 jacobsen hr6010 parts manual 25 deck valve port t - sae 12 ports p, m1 & m2 - sae 10 port r - sae 8 port g - sae 4 torque settings refer to section 1.
Page 95
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-67 * not illustrated 2218225 front deck valve 1 178102-58 cv08 - 20 - 0 - v - 80 1 178102-03 sk08 - 2v - t 2 178102-59 cv10 - 20t - 0 - v - 300 1 178102-01 sk10 - 2v - t 3 178102-79 rv10 - 22h - 0 - v - 35 / 32 1 1...
Page 96
Parts-68 jacobsen hr6010 parts manual 26.1 hydraulic diagram - transmission.
Page 97
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-69 * not illustrated 26.1 hydraulic diagram - transmission g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1...
Page 98
Parts-70 jacobsen hr6010 parts manual 26.1 hydraulic diagram - transmission.
Page 99
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-71 * not illustrated g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6 0 8 5 1 " 8 / 5 6 1 0 - 9 0 - 1 6 0...
Page 100
Parts-72 jacobsen hr6010 parts manual 26.2 hydraulic diagram - unit drive.
Page 101
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-73 * not illustrated 26.2 hydraulic diagram - unit drive g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6...
Page 102
Parts-74 jacobsen hr6010 parts manual 26.2 hydraulic diagram - unit drive.
Page 103
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-75 * not illustrated 26.2 hydraulic diagram - unit drive g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6...
Page 104: Hydraulic Diagram
Parts-76 jacobsen hr6010 parts manual hydraulic diagram 26.3 hydraulic diagram - steering & lift.
Page 105
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-77 * not illustrated 26.3 hydraulic diagram - steering & lift g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 ...
Page 106
Parts-78 jacobsen hr6010 parts manual 26.3 hydraulic diagram - steering & lift.
Page 107
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-79 * not illustrated h202 2692215-13 hose-3/8 ors/90 ors x 34.75 2 h205 2692217-14 hose-3/8 ors / 45 ors x 51.00 2 26.3 hydraulic diagram - steering & lift.
Page 108
Parts-80 jacobsen hr6010 parts manual 27 main wiring diagram.
Page 109
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-81 * not illustrated 4128337 wiring harness - main 1 4128340 cable-battery negative 1 2 4128341 cable-batery positive 1 3 009050460 lead - ground 1 4 4128338 diode assembly 2 5a 008233164 fuse 10 amp (fuel pump / a...
Page 110
Parts-82 jacobsen hr6010 parts manual 27 main wiring diagram.
Page 111
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-83 * not illustrated 23 178100 valve-rh deck 1 24 178100 valve-lh deck 1 25 2218226 valve-front deck 1 27 4126806 pump ,elect fuel 1 28 008296040 switch-water temp 1 (perkins no.385720231) 29 w108208 parking brake ...
Page 112
Parts-84 jacobsen hr6010 parts manual 28 instrument panel& wiring diagram.
Page 113
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-85 * not illustrated standard control panel 1 008295211 blanking plug 5 2 008955200 blanking plate (circular) 1 3 4128337 wiring harness, main 1 4 4128359 wiring harness, introment 1 5 mbg5127a instrument panel 1 6...
Page 114
Parts-86 jacobsen hr6010 parts manual 29a badges 3.
Page 115
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-87 * not illustrated 29a badges badges - id143 1 4130806 jacobsen swoosh lh 1 2 4130807 jacobsen swoosh rh 1 3 4124182 decal - jacobsen emblem 1 5 4130455 decal - hr6010 2.
Page 116
Parts-88 jacobsen hr6010 parts manual 29b decals - machine 00253 20 p s i t ir e p r essu r e 00 2 53 2 0 p s i t i r e p r e s s u r e 0 0 2 5 3 2 0 p s i t ir e p r es s u r e h 1 2 a b s s 1 - 2 k h k 2720 292 t ire p r e s s ure 2 0 psi 00253 warning 00253 20 p s i t ire p r e s s ure t ir e pr ...
Page 117
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-89 * not illustrated 29b decals - machine decals - machine idl145 1 00225 decal - fwd / rev 1 2 00434 label - notice 1 3 00439 label - lubrication 1 4 00448 label - diesel fuel only 1 5 00459 label - pressure 6100 ...
Page 118
Parts-90 jacobsen hr6010 parts manual 29c decals - lh & rh decks t ire p r e s s ure 20 psi 00253 00253 20 ps i t ire p r e s s ure 00253 2 0 psi t ir e pr e s su r e t ir e pr ess u r e 2 0 psi 00253 t ire p r e s s ure 2 0 psi 00253 t ir e pr es su r e 20 psi 00253 20 p s i t ir e p r ess u r e 0 ...
Page 119
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-91 * not illustrated 29c decals - lh & rh decks decals - right hand deck idl095 1 00459 label - pressure 6100 1 2 00460 label - return 6100 1 3 00429 label - warning 1 4 009034002 decal - hand & feet 1 5 2000737 la...
Page 120
Parts-92 jacobsen hr6010 parts manual 29d decals - front deck 002 53 20 p s i t ir e p r essu r e ti r e pr e s su r e 2 0 psi 00253 00253 20 p s i ti r e p r e s s u r e t ir e pr e ssu r e 20 p s i 00253 0 0 2 5 3 2 0 p s i t ir e p r es s u r e 2 0 psi t ir e pr essu r e 00 253 0 02 5 3 2 0 p s i...
Page 121
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-93 * not illustrated 29d decals - front deck decals - centre deck idl093 1 00459 label - pressure 6100 1 2 00460 label - return 6100 1 3 4117631 decal - height of cut (imperial) 1 4 2000677 label - danger / warning...
Page 122
Parts-94 jacobsen hr6010 parts manual 30 front cutting deck.
Page 123
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-95 * not illustrated 1 mbf1932 wldmt-deck cover 1 2 4540543 screw - recessed pan head m6x25 4 3 * 001496036 rivet-pop 4.85 x 19 4 3 2218152-02 motor hyd 14 1 * 2218152-04 s-seal kit a/r 4 453005165 key-1/4 x 1/4 x ...
Page 124
Parts-96 jacobsen hr6010 parts manual 31 caster wheels.
Page 125
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-97 * not illustrated 1 mbf1937 wldmt-caster support 1 (includes items 2 & 3) 2 002190200 • bush-flng 1.25"x1.50"x0.75" 2 3 002993013 • lubricator-m6 str 1 5 mbf1939a asm-yoke, 11.00 tyre 1 6 452438 nut-hex m12 flng...
Page 126
Parts-98 jacobsen hr6010 parts manual 32 wing deck.
Page 127
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-99 * not illustrated 1 2218152-01 motor 11cc 2 (seal kit 2218152-04) (use 2218152-02 on 10'-7" models) 2 450214 scrw-hex m10 x 25 16 3 450391 wshr-m10 x 21 x 2.2 16 4 2212097 motor plt-lh deck 1 on 9'-8" models * 2...
Page 128
Parts-100 jacobsen hr6010 parts manual 32 wing deck.
Page 129
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-101 * not illustrated 35 148075-02 bushing-ja 7/8 bore 2 36 w64189-7a blt-hx soc#10-24x1 8 37 w148195 pulley ja 2 38 mbg5564 cover-belt inner lh 1 on 9'-8" models * mbg5569 cover-deck inner rh 1 on 9'-8" models 39 ...
Page 130
Parts-102 jacobsen hr6010 parts manual 33 spindle assembly.
Page 131
List of parts item part no description qty remarks jacobsen hr6010 parts manual parts-103 * not illustrated 2 001791171 snap ring, 1.187" 1 3 148070 bearing-ball 1-1/4 10 2 4 mbg5500 spindle housing 1 5 mbg5448a extension 1 6 002993160 lubricator-m6 x 90 deg 1 7 143030 spindle 1 8 143032 spacer-bear...
Page 132
104 numerical index part no description page item part no description page item jacobsen hr6010 parts manual w158007-09 90-m/m 11/16 ors x 7/16 sae 73 f206 w158007-09 90-m/m 11/16 ors x 7/16 sae 77 f206 w158058-02 90-m/m 1-1/16 sae x 1.00 bar 73 f306 w178079 test fitting 73 f115 w178079 test fitting...
Page 133
105 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 008012590 free wheel valve 69 008012590 needle valve parker ndv8 69 f358 008028345 hydraulic - valve 39 3 008028345 hydraulic rotary valve 69 2141 008089610 hydraulic filter 73 345 008089830 ...
Page 134
106 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 008244700 relay 1/2 size (cen deck) 41 8c 008244700 relay 1/2 size (l/h deck) 41 8d 008244700 relay 1/2 size (cutter mas) 41 8e 008244700 relay 1/2 size (horn) 41 8g 008244700 relay 1/2 size ...
Page 135
107 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 2198130 steering wheel 43 50 2198153 roller, 3 “ 95 26 2198153 roller, 3” 101 * 2198211 swivel-cable clamp 7 53 2208036 switch-proximity 59 56 2208049 magnet-actuator 59 55 2208058.07 hinge-s...
Page 136
108 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 379050522 beading 45 13b* 38383 switch-n.C. 41 17 38404-01 grip,cntrl lvr 57 6 38471-08 foam x 19.5 lg 45 28 38471-08 foam, closed cell 31 15 38471-08 foam 21.2 lg 45 32 38471-09 s-foam x 120...
Page 137
109 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 4132019 strip-rubber side rails 15 15 4132060 cross line relief valve 63 8 4132061 acoustic pad-interior air 15 9 4132063 1/4” unf jet 63 9 4132063 1/4” unf jet 63 10 4132135 hinge-adj lh 13 ...
Page 138
110 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 450389 wshr - m6 x 12.5 41 * 450389 wshr-m6 x 12.5 x 1.8 45 6 450389 washer - plain m6 101 58 450390 wshr-m8 x 17 x 1.8 5 32 450390 m8 plain washer 9 13 450390 wshr-m8 x 17 x 1.8 11 13 450390...
Page 139
111 numerical index part no description page item part no description page item jacobsen hr6010 parts manual 64006-06 lckwshr-helical 7/16 7 62 64006-06 lockwshr-helical 7/16 33 21 64006-13 washer-helical 9/16 5 37 64018-13 blt-crg 1/2-13x2 gr5 59 42 64018-2 blt-crg 1/4-20x3/4 43 65 64025-29 nut-hex...
Page 140
112 numerical index part no description page item part no description page item jacobsen hr6010 parts manual mbg5574 cover-deck lh outer 99 6 mbg5575 cover-deck rh outer 99 * mbg5583 bracket 43 * mbg5638 brkt-front roller 57 25 mbg5653 cover-belt inner lh 101 50 mbg5654 cover-belt inner rh 101 * mbg...
Page 142
Bob-cat bunton cushman jacobsen ransomes ryan e-z-go equipment from ransomes jacobsen limited is built to exacting standards ensured by iso 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by ransomes jacobsen parts xpress provid...