Jadever JCL Service Manual

Other manuals for JCL: User Manual

Summary of JCL

  • Page 1

    Jadever scale co., ltd - www.Dongminhphat.Com 0 jcl service manual - www.Cantudong,com contents 1. Assembly drawing 1-1 explosive view…………………………………………………………………… 1-2 part list……………………………………………………………………………. 1 1 2. Electronic construction 2-1 block diagram……………………………………………………………………. 2-2 circuit diagram...

  • Page 2: 1.Assembly Drawing

    Jadever scale co., ltd - www.Dongminhphat.Com 1 jcl service manual - www.Cantudong,com 1.Assembly drawing 1.1 explosive view 1-2 list of parts no. Part name quantity part no. Material no. 1 xm jcl front panel 1 jcl-1 20-1925-0001 2 xm keypad 1 jcl-2 21-0506-0010 3 xm leveler 1 jcl-3 02-0108-0003xm(1...

  • Page 3: 2. Electronic Structure

    Jadever scale co., ltd - www.Dongminhphat.Com 2 jcl service manual - www.Cantudong,com 10 xm shipping protection screw 1 jcl-10 31-0404-0000xm 11 xm leveling foot 4 jcl-11 01-0100-0030 12 xm rs232 board 1 jcl-12 80-0900-2200xm 13-1 xm true-tec load cell-10k 1 jcl-13 51-0701-0010 13-2 xm true-tec loa...

  • Page 4

    Jadever scale co., ltd - www.Dongminhphat.Com 3 jcl service manual - www.Cantudong,com 2-2 circuit diagram mcu.

  • Page 5

    Jadever scale co., ltd - www.Dongminhphat.Com 4 jcl service manual - www.Cantudong,com power ad.

  • Page 6

    Jadever scale co., ltd - www.Dongminhphat.Com 5 jcl service manual - www.Cantudong,com display rear display.

  • Page 7: 3. Rs-232 Communication

    Jadever scale co., ltd - www.Dongminhphat.Com 6 jcl service manual - www.Cantudong,com 3. Rs-232 communication 3-1 rs-232 connector 3-2 rs-232 circuit diagram.

  • Page 8

    Jadever scale co., ltd - www.Dongminhphat.Com 7 jcl service manual - www.Cantudong,com 3-3 option scale to printer scale to bp545d(tdp) printer scale to sh-24(tp)printer universal 25 pin (male) to 9 pin (male) rs-232 connecting cable. Universal 25 pin (male) to 25 pin (male) rs-232 connecting cable....

  • Page 9

    Jadever scale co., ltd - www.Dongminhphat.Com 8 jcl service manual - www.Cantudong,com scale to light tower the pin of light tower pictures the light tower should be connected to the 25-pin (male) socket. Light tower to scale picture that is commonly used 25pin port (male) ~ 25 pin port (female) rs2...

  • Page 10

    Jadever scale co., ltd - www.Dongminhphat.Com 9 jcl service manual - www.Cantudong,com scale to pc and light tower example of option option external device print out format ap1 rs232+rtc+relay + tdp ap2 rs232+rtc+relay + sh-24(tp) wire connection pictures note: the hollow dots represent the male con...

  • Page 11

    Jadever scale co., ltd - www.Dongminhphat.Com 10 jcl service manual - www.Cantudong,com ap3 rs232+rtc+relay + zebra applicable to the quality control of the factory product quantity or weight and that of the total production line. Led light tower ez + 2008-06-28 14:47:25 g.W.:+ 4.000kg u.W.: 20.000g...

  • Page 12

    Jadever scale co., ltd - www.Dongminhphat.Com 11 jcl service manual - www.Cantudong,com 3-4 rs-232 output format baud rate : 2400、4800、9600 data bit : 8 parity : n ( none ) stop bit : 1 code : ascii bit format : lsb msb 0 1 2 3 4 5 6 7 8 start bit parity stop bit data format: kg g/n . W . : +/- k g ...

  • Page 13

    Jadever scale co., ltd - www.Dongminhphat.Com 12 jcl service manual - www.Cantudong,com 1) use key m-/hi or print/lo to choose the capacity. Use key mr or tare to move the decimal point. Use key smpl to choose the unit. 2) or use key g/n/set to set the capacity freely, use key mr or tare to shift le...

  • Page 14

    Jadever scale co., ltd - www.Dongminhphat.Com 13 jcl service manual - www.Cantudong,com 4-3 linear calibration 1)press and hold key tare while powering on the scale. The screen displays “cal” and unit chosen, then release the keys. 2)press key tare to enter the zero point calibration mode, with “ 0....

  • Page 15

    Jadever scale co., ltd - www.Dongminhphat.Com 14 jcl service manual - www.Cantudong,com preliminary checks when the offset value is out of the normal range: 1) is the scale is placed at a flat and stable surface? 2) is there an overload situation? 3) is the shipping protection screw removed? 4) is t...

  • Page 16

    Jadever scale co., ltd - www.Dongminhphat.Com 15 jcl service manual - www.Cantudong,com 4-5-2 factory initializations 1) turn on the power while pressing key smpl and g/n/set ; the scale displays f.Init(set 00). Press g/n/set to show f.Init?, and hold key g/n and g/n/set again to show init--- and ok...

  • Page 17: 5. Trouble Shootings

    Jadever scale co., ltd - www.Dongminhphat.Com 16 jcl service manual - www.Cantudong,com 4-8 function setting turn on the power while pressing key g/n/set ; the scale displays check. Use mr or tare to step through all the available setting items. Use g/n/set to enter the parameter setting. Then use m...

  • Page 18

    Jadever scale co., ltd - www.Dongminhphat.Com 17 jcl service manual - www.Cantudong,com problem possible cause basic inspection and troubleshooting lead-acid battery defective remove battery and power on by using charging transformer to see if the failure is due to battery defect. Charging transform...

  • Page 19

    Jadever scale co., ltd - www.Dongminhphat.Com 18 jcl service manual - www.Cantudong,com lcd defective after confirming that there is no broken board line or short circuit of connection between lcd and other conduction objects, please directly replace lcd. Component or part defective please check cp1...

  • Page 20

    Jadever scale co., ltd - www.Dongminhphat.Com 19 jcl service manual - www.Cantudong,com 5-3 error message error message problems solutions initial zero point exceeds + /-30% (take 30% as reference basis) 1. To check whether there are other alien articles on the scale pan, remove those articles. 2. L...

  • Page 21: 6. Parts Replacement

    Jadever scale co., ltd - www.Dongminhphat.Com 20 jcl service manual - www.Cantudong,com the accumulated number of weighments, total count or weight exceeds display range. No more accumulation. The quantity of weighed articles exceeds display range when the scale is under unit weight entering or samp...

  • Page 22

    Jadever scale co., ltd - www.Dongminhphat.Com 21 jcl service manual - www.Cantudong,com 5. Turn the main board upside down with 6. Dismount every connector from the board. Care. 7. Prepare a new main board. 8. First solder load cell wire then install every connector to the new board. (refer to 6-2) ...

  • Page 23

    Jadever scale co., ltd - www.Dongminhphat.Com 22 jcl service manual - www.Cantudong,com 6-2 loadcell replacement 1.Remove the upper housing (refer 2. Loosen and remove the 4 fixing to 5-1, step 1-4). Screws to remove the load cell support module. . 3. Lift the whole load cell support 4. Disconnect t...

  • Page 24

    Jadever scale co., ltd - www.Dongminhphat.Com 23 jcl service manual - www.Cantudong,com note: 1) zemic and mavin load cell:“e+”in red, “e-”in black “s+”in green ,and “s-”in while) 2) tedea load cell: “e+”in green, “e-”in black “s+”in red ,and “s-”in while 11.Scale grinding a. First switch on the sca...

  • Page 25

    Jadever scale co., ltd - www.Dongminhphat.Com 24 jcl service manual - www.Cantudong,com 6-3 rechargeable battery replacement 1.Remove the stainless weighing pan. 2. Put the scale upside down, loosen and remove the screw on the battery cover. 3.Remove the battery cover. 4. Disconnect the wire connect...

  • Page 26

    Jadever scale co., ltd - www.Dongminhphat.Com 25 jcl service manual - www.Cantudong,com 6-4 rs-232 replacement 1.Remove the upper housing(refer to 2. Loosen and remove the 4 fixing screws 5-1, step 1-4) to remove the load cell support module. 3.Lift the whole load cell support 4.Loosen and remove th...

  • Page 27

    Jadever scale co., ltd - www.Dongminhphat.Com 26 jcl service manual - www.Cantudong,com 3. Open the upper cover. 4. Remove the keypad from the main board. 5.Remove the upper house and tear 6.After the removal of residual glue, off the keypad. Attach the new keypad. 7.Please insert the keypad . 8. Pu...

  • Page 28

    Jadever scale co., ltd - www.Dongminhphat.Com 27 jcl service manual - www.Cantudong,com 3. Remove the residual tin from main 4.Install a new lcd in level. Board. 5. Use tin to weld the lcd, with care. 6. Replacement is completed. 8. Applicable machine version and software version version:02 revision...