Made from durable 10mm thick phenolic. Worktop width 600mm 616mm router & worktop not included. Kitchen worktop jig 600mm for joining kitchen worktops with a router 600mm - 616mm joint includes: 3 x setting bushes 1 x instruction manual requires: 12.7mm (1/2”) collet plunge router 12.7mm (1/2”) x 50...
-1- introduction your new jackson building centres worktop jig will more than satisfy your expectations. It has been manufactured under stringent quality standards to meet superior performance criteria. Caution: carefully read through this entire instruction manual before using your new jig. Take sp...
-2- safety warning: observe the safety regulations in the instruction manual of the power tool to be used. Please read the following instructions carefully. Failure to do so could lead to serious injury. When using electric tools, basic safety precautions, including the following should always be fo...
-3- exceeded. Routing sound pressure may exceed 85db(a), so ear protection must be worn. 5. Eye protection. Wear safety goggles, spectacles or visors to protect the eyes from ejected waster particles. 6. Respiratory protection. Wear a face or dust mask, or powered respirator. Dust masks/filters shou...
-4- items enclosed description of parts x1 x1 x3 a i j b e g g f c d d h h & jig body label postform joint slot female joint bush location hole length setting stop location hole 600mm a b c d e length setting stop location hole 616mm male joint bush location hole bolt recess bush location hole conne...
-5- recommended cutters ref. 3/83dx1/2tc, 3/83x1/2tc, c153dx1/2tc, c153x1/2tc a 12.7mm ( 1 / 2 ”) diameter cutter must be used, which has a 50mm cutting reach and plunge cut facility. Router must be plunged in stages of maximum 8mm in one pass. Sub-base set ref. Unibase to obtain a perfect accurate ...
-6- 100mm (4”) min. Throat depth panel butt connector bolts ref. Pc/10/m ( pack of ten) panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner. The jig has integral bolt recess slots to allow the bol...
-7- assembly location bush identification three location bushes are used in different holes in the jig to align the correct template aperture for the application. Setting out the joints when cutting a joint ensure location bushes contact the postformed edge of the worktop. For certain joints the wor...
-8- routing the female part of the joint operation setting the length stop for the female cut carry out the setting operation first: ■ with the label side uppermost fit the length stop bush in one of the two holes depending on the width of the worktop. If worktop is not 600mm or 616mm, a packing pie...
-9- male joint depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male from underside. If inaccessible lay female onto male. Depending on a right or left hand joint, the pencil line ma...
-10- cutting the bolt recesses when the joint has been tested, proceed as follows to cut the recess for panel butt connectors bolt on the underside of the worktop. The same cutter and guide bush are retained and used with the integral bolt recess slots in the jig to produce the recesses for the pane...
-11- strengthening the joint if the joint between the worktops is not supported underneath, after some time the joint may ‘sag’ and become misaligned; to reduce this the joint should be reinforced with a loose tongue or biscuit dowels. The biscuit jointing cutter set can be used with a portable rout...
-12- fault cause remedy ■ joint does not fit correctly cutter or guide bush is the check concentricity of cutter at the radius. Incorrect diameter or location with guide bush. Cutter 12.7mm bushes are not against diameter with 30mm diameter worktop edge. Guide bush. Ensure location bushes touch work...
Ib guarantee 1. This product has been manufactured to a high quality standard. It is guaranteed against faulty materials and workmanship for 12 months from purchase. Please retain your till receipt as proof of purchase. 2. If the product is found to be defective within the relevant time period, we w...
Recyclable head office pelham house, canwick road lincolnshire, ln5 8hg telephone 01522 511 115 www.Jacksonbc.Co.Uk.
