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JBL BPX2200.1 Service manual

Other manuals for BPX2200.1: Owner's Manual, Owner's Manual, Release Notes

Summary of BPX2200.1

  • Page 1

    Bpx2200.1 jbl consumer products 250 crossways park drive, woodbury, ny 11797 8500 balboa boulevard, northridge, ca91329 www.Jbl.Com 2 channel power amplifier service manual.

  • Page 2

    Specifications specifications .........................................................1 features .................................................................2 test conditions and notes ......................................2 controls and connections .....................................3 mount...

  • Page 3

    Test conditions and notes 2-channel operation advanced mosfet oversized floating rail power supply floating ground factory - head - unit speaker - level input variable input sensitivity (250mv - 6v) fully complementary output stage with class-d voltage amplification gold-plated power, input and outp...

  • Page 4

    Controls and connections mounting the amplifier the jbl bp series amplifiers can be mounted in virtually any location inside the vehicle. However, make sure to keep the amplifier away from heater vents or ducts. 1. At the chosen site, use the amplifier as a mounting template and mark the locations o...

  • Page 5

    Typical system configuration 4 vehicle battery chassis ground ignition switch cd player or changer cassette/cd tuner (head unit) power ground speakers 60 amp (not included) main +12v amplifier power connection line level input remote on/off remote antenna power supply antenna motor ground remote on/...

  • Page 6

    Printed circuit board (top view) 5 power amplifier bpx2200.1.

  • Page 7

    Printed circuit board (bottom view) power amplifier bpx2200.1.

  • Page 8

    Printed circuit board (sub top view) power amplifier bpx2200.1 pas132-01 pas132-01 pas132-01 pas132-01 pas132-01 pas132-01 pas132-01 pas132-01 pas132-01 pas132-01 rev.0 rev.0 rev.0 rev.0 rev.0 rev.0 rev.0 rev.0 rev.0 rev.0 a20k 2k 623pcb4-b a20k 2k 623pcb4-b a20k 2k 623pcb4-b a20k 2k 623pcb4-b 623pc...

  • Page 9

    Printed circuit board (sub top view) power amplifier bpx2200.1 pas266-31 pas266-31.

  • Page 10

    Bpx2200.1 parts list power amplifier bpx2200.1 ref. No part no. Description nomencature mfr parts q'ty pcb-00-01276 main pcb fr-4 double layer, 1.6t 4oz green pam585-01 159 x 569 m/m (guide 20m/m) pcb-00-01278 sub pcb fr-4 double layer, 1.6t 1oz green pas265-31 28x75m/m (s1)- 4lm array(95x118m/m) 1 ...

  • Page 11

    Res-00-00654 resistor carbon film 1/5wj 220k ohm r271,471 2 res-00-00710 resistor carbon film 1/5wj 470k ohm r451 1 res-00-00635 resistor carbon film 1/5wj 1m ohm r361,612,616,621 4 ind-00-00012 inductor coil axial 5% 47uh l771,772 2 ind-00-00020 inductor coil axial 5% 100uh l611 1 ces-00-00077 capa...

  • Page 12

    Res-00-00947 resistor 3 lead shunt 0.01 ohm r221,246,321,346,421,446,921,946 8 ths-00-00013 thermistor ntc resistor 50k ftd5-350 th1 1 vol-00-00134 semi volume semi h-type(rg06p)6phi rg06p-5kb "semi" vr103,503 2 vol-00-00282 volume v12l5(9x5)g(4r)(ph2d)n15kc-a2kx2+a200k x v12-clg02a5n vr1 1 vol-00-0...

  • Page 13

    Res-08-00168 resistor smd"0805"1/8wj 270k ohm r39 1 res-08-00149 resistor smd"0805"1/8wj 1m ohm r12,15,20,24 4 cec-08-00002 capacitor smd"0805" 102 pf c05 1 cec-08-00004 capacitor smd"0805" 104 pf c01,12,13,14,15,41,93,94 8 cec-08-00040 capacitor smd"0805" 473 pf c03 1 dio-00-00006 diode switching s...

  • Page 14

    Res-08-00147 resistor smd"0805" 1/8wj 18k ohm r52 1 res-08-00182 resistor smd"0805" 1/8wj 33k ohm r65 1 res-08-00198 resistor smd"0805" 1/8wj 47k ohm r70 1 res-08-00130 resistor smd"0805" 1/8wj 100k ohm r55.61.62 3 res-08-00162 resistor smd"0805" 1/8wj 220k ohm r56 1 res-08-00149 resistor smd"0805" ...

  • Page 15

    7 bpx2200.1 parts list ref. No part no. Description nomencature q'ty power amplifier bpx2200.1 hea-01-577aa heat sink main al/extrusion(l=550.0mm) (black spray,sandton) 1 pan-06-562aa panel front egi,1.2t black spray(sandton) 1 pan-06-566aa panel rear egi,1.2t black spray(sandton) 1 cov-22-624b0 win...

  • Page 16

    Block diagram 9 power amplifier bpx2200.1.

  • Page 17

    Packaging exploded view 10 power amplifier bpx2200.1.

  • Page 18

    Integrated circuit diagrams 11 power amplifier bpx2200.1 u1 (tl494cn) p.W.M ic dead time control u2,3,801 (kia393p) v+ out b -in +in out a +in v- -in u11,101,102,105,106,108 u109,110,111,112,350,509,510 (tl072cp) vcc+ outb -in +in out a +in -in vcc.

  • Page 19

    U611 (f16) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 16 vdd vdd =vdd vss =vss vss q4 q5 q6 q7 q8 q9 q10 q12 q13 q14 reset 0 1 0 8 16 4 5 1 2 3 12 11 10 9 6 13 15 14 7 r r r r r r input1 input2 u281,481 ( b52 ) v+ vcc strdbe1 strdbe2 v- nc nc nc nc output1 output2 gnd 1 2 3...

  • Page 20

    Integrated circuit diagrams power amplifier bpx2200.1 + input - input u104 ( njm13600d ) amp bias input a diode bias b amp bias input b + input b buffer output b v- diode bias a - input b output a buffer input a buffer output a output b buffer input b v+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 - - + ...

  • Page 21

    Transistor diagrams c c c c b b b b e e e e c c b b e e g g g d d d s s s * ktc3198gr * q128,362,363,365 q611,631,632,705 * irfz44 q742,743,744,752,753,754 * irf640 * q241,242,243,244,341 q342,343,344 * irf9640 * q211,212,213,241,311 q312,313,314,411,412 q413,414,911,912,913,914 * 2sc3503 * q201,401...

  • Page 22

    Transistor diagrams 14 c b e g s d *1rf3205* q742,743,744,745,752,753,754,755 q842,843,844,845,852,853,854,855 c c c c b b b b e e e e * ktc1027y * q203,205,207,209,281,403 q405,407,409,481,914 * kta1023y * q251,252,451,452 * mur3040pt * d761,762,763,764 1 1 2 2 3 3 * mur3040pt * d761,762,763,764 1 ...

  • Page 23

    Bpx2200.1 mechanical exploded view power amplifier bpx2200.1 25.

  • Page 24

    Power amplifier (sheet 1) a b c d e f g 1 2 3 4 5 6 7 8 9 bpx2200.1 power amplifier 22.

  • Page 25

    Power amplifier (sheet 2) 23 a b c d e 1 2 3 4 5 6 7 8 9 bpx2200.1 power amplifier.

  • Page 26

    Power amplifier (sheet 3) 24 a b c d e 1 2 3 4 5 6 7 8 9 bpx2200.1 power amplifier.