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Kaco blueplanet XP10U-H4 PSD Instruction Manual

Other manuals for blueplanet XP10U-H4 PSD: Instruction Manual

Summary of blueplanet XP10U-H4 PSD

  • Page 1

    Instruction manual • authorized electricians blueplanet xp10uh4 / h6 xp10uh4 / h6 psd.

  • Page 2: Installation Instructions

    Installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 3 1 general notes ............................................ 4 1.1 about this documentation .................................4 1.2 design features .......................................................4 2 safety ..........

  • Page 3: 1 General

    G e n e r a l n o t e s page 4 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 1 general notes 1.1 about this documentation warning improper handling of the inverter can be hazardous › important safety instructions. › for your safety, you must read and understand the operati...

  • Page 4

    G e n e r a l n o t e s installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 5 caution low-risk hazard failure to observe this warning will lead to minor or moderate bodily injury. Caution hazard with risk of property damage failure to observe this warning will lead to prope...

  • Page 5: 2 Safety

    S a f e t y page 6 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 2 safety danger lethal voltages are still present in the terminals and leads of the inverter even after the inverter has been switched off and disconnected. Lethal voltages are still present from the pv array...

  • Page 6: 2.2 Protection

    S a f e t y installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 7 2.2 protection features for your safety, the following monitoring and protective functions are integrated into the xp10u inverter: • overvoltage conductors/varistors to protect the power semiconductors from h...

  • Page 7: Pv System Description

    P v s y s t e m d e s c r i p t i o n page 8 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 3 pv system description 3.1 summary of operation the pv system creates clean ac energy from sunlight. The pv array absorbs the energy of sunlight, and produces dc energy. The inverte...

  • Page 8

    P v s y s t e m d e s c r i p t i o n installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 9 3.2.1.1 a summary of the components pv array pv arrays consist of pv modules connected in series and parallel. Each series-connected set is called a string. The electri- cal properti...

  • Page 9

    P v s y s t e m d e s c r i p t i o n page 10 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 3.2.3 electrical functions 3.2.3.1 fault signal relay a potential-free relay contact is integrated in the inverter. The contact closes as soon as there is a fault during operation. ...

  • Page 10

    T e c h n i c a l d a t a x p 1 0 u h 4 / h 6 ( w i t h o p t i o n a l p s d ) installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 11 4 technical data xp10u h4 / h6 (with optional psd) dc electrical specifi cations dc maximum input voltage (vdc) 600 dc maximum peak power o...

  • Page 11

    T e c h n i c a l d a t a x p 1 0 u h 4 / h 6 ( w i t h o p t i o n a l p s d ) page 12 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd dc disconnection means rotary switch accessible from outside of enclosure dc disconnection ratings 20 a - break pos and negative dc over-cu...

  • Page 12: 4.1

    T e c h n i c a l d a t a x p 1 0 u h 4 / h 6 ( w i t h o p t i o n a l p s d ) installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 13 4.1 trip ievel settings to shutdown inverter no. Description trip setting trip time 1 dc input over voltage level 1 550 v_dc 2 sec 2 dc inp...

  • Page 13: 5.1 Delivery

    T r a n s p o r t a t i o n a n d d e l i v e r y page 14 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 5 transportation and delivery 5.1 delivery every inverter leaves our factory in proper electrical and mechanical condition. Special packaging ensures that they are trans...

  • Page 14: Mounting The Inverter

    M o u n t i n g t h e i n v e r t e r installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 15 6 mounting the inverter danger risk of fatal injury from fi re or explosions fire caused by fl ammable or explosive materials in the vicinity of the inverter can lead to serious inj...

  • Page 15

    M o u n t i n g t h e i n v e r t e r page 16 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 54 3/5 16 10 59/260 22 1/4 44 1/10 13 figure 3: instructions for wall mounting figure 4: drill stencil for wall mounting with minimum clearances (inches) 1 2 3 10 in 10 in 10 in cle...

  • Page 16: Installing The Inverter

    I n s t a l l i n g t h e i n v e r t e r installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 17 7 installing the inverter danger lethal voltages are still present in the terminals and leads of the inverter even after the inverter has been switched off and disconnected. Sev...

  • Page 17: 7.2

    I n s t a l l i n g t h e i n v e r t e r page 18 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 7.2 knock-outs (ko) and circuit entry 7.2.1 accessing the xp10u h4 / h6 inverter ac and dc circuit connections the inverter is shipped with a gland plate which seals the inverte...

  • Page 18

    I n s t a l l i n g t h e i n v e r t e r installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 19 7.3.1 connecting the inverter to the power grid the grid connection leads are connected on the right side of the connection area (see fi gure 7). Danger risk of fatal injury due...

  • Page 19

    I n s t a l l i n g t h e i n v e r t e r page 20 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd connecting the inverter to the utility grid ↻ you must remove the gland plate and have holes fabricated to the dimensions of the desired trade size knock outs from 1/2” to 1”. T...

  • Page 20

    I n s t a l l i n g t h e i n v e r t e r installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 21 7.3.2.1 before the connection ensure that there is no ground fault 1. Determine the dc voltage between the – protective earth (pe) and the positive lead of the pv array – protec...

  • Page 21

    I n s t a l l i n g t h e i n v e r t e r page 22 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd mpp tracker a mpp tracker b u mpp n 1 n 2 n 3 n 4 = = u mpp figure 8: recommended standard connection 7.3.2.4 optional 1 mpp pv system connection the dc inputs can also be conne...

  • Page 22

    I n s t a l l i n g t h e i n v e r t e r installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 23 electrical data for parallel connection connection of the dc inputs number of modules per string n 1 =n=n m p max i max mpp tracker a mpp tracker b u mpp ... N 1 n 2 n m = = mpp...

  • Page 23

    I n s t a l l i n g t h e i n v e r t e r page 24 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 7.3.2.6 connecting the pv array danger risk of fatal injury due to electric shock severe injuries or death will result if the live connections are touched. When there is irradia...

  • Page 24: 7.4

    I n s t a l l i n g t h e i n v e r t e r installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 25 7.4 connecting the interfaces all interface connectors are located on the connection board. Drill holes for the conduits into the connection board. Danger risk of fatal injury d...

  • Page 25

    I n s t a l l i n g t h e i n v e r t e r page 26 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd notice calculating effi ciency by measuring the current and voltage values leads to unusable results due to the tolerances of the measurement devices. The sole purpose of these ...

  • Page 26: 7.5

    I n s t a l l i n g t h e i n v e r t e r installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 27 ↻ ac,dc, and communication circuit entries must be fabricated with trade size 1/2-1” ko. Kaco requires that you use ul 514b watertight conduit connection at conduit entrances. 1...

  • Page 27: 7.6

    I n s t a l l i n g t h e i n v e r t e r page 28 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 7.6 starting up the inverter danger lethal voltages are still present in the terminals and leads of the inverter even after the inverter has been switched off and disconnected. ...

  • Page 28: 8.1 Controls

    C o n f i g u r a t i o n a n d o p e r a t i o n installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 29 8 confi guration and operation 8.1 controls the inverter has a backlit lcd as well as three status leds. The inverter is operated using six keys. 1 2 3 4 5 6 7 figure 18...

  • Page 29

    C o n f i g u r a t i o n a n d o p e r a t i o n page 30 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd operating state leds display description feed-in operation power fed into the grid or measured values the green “operating” led is illuminated. The green “feed-in” led i...

  • Page 30

    C o n f i g u r a t i o n a n d o p e r a t i o n installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 31 8.1.3 control keys you operate the inverter using the 4-way key and the ok and esc control keys. 8.1.3.1 display home screen opening the menu ↻ the inverter is operating...

  • Page 31: 8.2

    C o n f i g u r a t i o n a n d o p e r a t i o n page 32 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd saving changed settings  press the ok key. 8.2 commissioning the inverter the inverter commission menu is present after all successful ac and dc circuit terminations ar...

  • Page 32

    C o n f i g u r a t i o n a n d o p e r a t i o n installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 33 8.3.2 menu structure icons used: 0 1 2 3 menu level (0, 1, 2, 3) password-protected menu display menu submenu available option menu menu level display/settings action in...

  • Page 33

    C o n f i g u r a t i o n a n d o p e r a t i o n page 34 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd menu level display/settings action in this menu/meaning 0 1 2 3 2 daily view displays the recorded operating data graphically. 1. Select the measured value to be display...

  • Page 34

    C o n f i g u r a t i o n a n d o p e r a t i o n installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 35 menu level display/settings action in this menu/meaning 0 1 2 3 1 logging interval  set the time between two log data recordings. 0 1 2 3 1 log data backup the inverter...

  • Page 35

    C o n f i g u r a t i o n a n d o p e r a t i o n page 36 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd menu level display/settings action in this menu/meaning 0 1 2 3 1 inverter type displays the type designation of the inverter. 0 1 2 3 1 sw version displays the installe...

  • Page 36: 8.4

    C o n f i g u r a t i o n a n d o p e r a t i o n installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 37 8.4 monitoring the inverter the inverter has an integrated web server. This makes it possible to monitor and record the operating state and yield of your pv system. You ...

  • Page 37

    C o n f i g u r a t i o n a n d o p e r a t i o n page 38 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 8.4.2.2 using the web server to avoid problems with incompatibility, use the most recent version of your internet browser. Notice you can also access the web server of t...

  • Page 38: 8.5

    C o n f i g u r a t i o n a n d o p e r a t i o n installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 39 8.5 performing a software update you can update the software of the inverter to a new version via the integrated usb interface. Use a fat32-formatted usb stick to do thi...

  • Page 39: 9.1 Visual

    M a i n t e n a n c e / t r o u b l e s h o o t i n g page 40 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 9 maintenance/troubleshooting 9.1 visual inspection inspect the inverter and the leads for visible damage and pay attention to the operating status display of the in...

  • Page 40: 9.4 Faults

    M a i n t e n a n c e / t r o u b l e s h o o t i n g installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 41 caution destruction of the dc connection terminals you must follow the documented shutdown sequence to ensure your safety, protect the inverter, and limit other haza...

  • Page 41

    M a i n t e n a n c e / t r o u b l e s h o o t i n g page 42 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd fault cause of fault explanation/remedy by the inverter stops feeding into the grid shortly after being switched on, even though there is irradi- ance. Faulty grid s...

  • Page 42

    M a i n t e n a n c e / t r o u b l e s h o o t i n g installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 43 fault cause of fault explanation/remedy by the inverter is active but does not feed into the grid. Display: “waiting for feed-in” • array voltage too low • grid volt...

  • Page 43

    M a i n t e n a n c e / t r o u b l e s h o o t i n g page 44 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd fault cause of fault explanation/remedy by in spite of high irradiance, the inverter does not feed in the maximum power into the grid. The device is too hot and the ...

  • Page 44: 9.5

    M a i n t e n a n c e / t r o u b l e s h o o t i n g installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 45 9.5 messages on the display and the “fault” led many fault signals indicate a fault in the grid. They are not operational faults of the inverter. The minimum trigger...

  • Page 45

    M a i n t e n a n c e / t r o u b l e s h o o t i n g page 46 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd status display explanation action by fs 18 resid. Current shutdown residual current was detected. The feed-in was interrupted.  notify your autho- rised electrician...

  • Page 46

    M a i n t e n a n c e / t r o u b l e s h o o t i n g installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 47 status display explanation action by fs 45 line failure: undervolt. L3 the voltage of a grid phase is too low; the grid cannot be fed into. The phase experi- encing ...

  • Page 47

    M a i n t e n a n c e / t r o u b l e s h o o t i n g page 48 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd status display explanation action by fs 67 fault power section 1 there is a fault in the power section.  notify your autho- rised electrician. E fs 70 fan error fan...

  • Page 48: 9.6

    M a i n t e n a n c e / t r o u b l e s h o o t i n g installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 49 9.6 replacing or cleaning the fan the inverter is equipped with 1 axial fan. It is located in the upper right area of the housing. Replace the fan: – in case of heav...

  • Page 49: 10 Service

    S e r v i c e page 50 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 10 service we place special emphasis on the quality and longevity of our inverters, starting even in the product development phase. More than 60 years of experience in the fi eld of power converters suppor...

  • Page 50: 11 Shutdown/disassembly

    S h u t d o w n / d i s a s s e m b l y installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 51 11 shutdown/disassembly 11.1 shutting down the inverter danger lethal voltages are still present in the terminals and leads of the inverter even after the inverter has been switch...

  • Page 51: Recycling and Disposal

    R e c y c l i n g a n d d i s p o s a l page 52 installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd 12 recycling and disposal for the most part, both the inverter and the corresponding transport packaging are made from recyclable materials. Kaco does it’s best to ensure our vend...

  • Page 52: Notes

    Installation instructions blueplanet xp10u h4 / h6 and xp10u h4 / h6 psd page 53 notes.

  • Page 53

    The text and fi gures refl ect the current technical state at the time of printing. Subject to technical changes. Errors and omissions excepted. 3001904-03-130121.