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- Spirit150a
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Kaliburn Spirit150a User manual - page 115
Serial Communication
Spirit200a User’s Manual Rev J
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
6-1
Section 6 Serial Communication
Initializing the Spirit System
The Spirit system uses an RS-422 serial communication port located on the rear
of the automatic gas console to receive and respond to commands that are
transmitted from an x/y controller. The communications ground is isolated to
prevent ground loops. System initialization is simple. Apply power, wait until the
automatic gas console (AGC) has finished booting, then transmit the desired
material type, material thickness, and optionally the process (cutting or marking)
and the system will be ready for operation. All other parameters will be set to
their default values and may be changed at any time.
Transmitting Parameters to the Spirit System
To transmit parameters to the Spirit, convert the following hex strings to 8 bit
binary arrays (AA = 10101010) and transmit them using a 9600 baud RS-422
serial communication port. The port settings should have a start bit, one stop bit,
and no parity. A table can be found in this section that lists the RS-422
commands and their descriptions. This table contains the necessary hex strings
for sending different commands and parameters to the system. For example, to
switch the material type from mild steel to stainless steel, look up the command
for setting material type in the table. You will see the following table entry:
Command
# Hex String
Additional Information
Set Material Type
1 AA nn FA 01 00 -- 0D 00 = Mild Steel – Hot Rolled
01 = Stainless Steel
02 = Aluminum
03 = Other
04 = Mild Steel – Cold Rolled
Note that spaces in the command string are shown for clarity only and should not
be sent as part of the command. A command string always begins with the value
AA hex. The “nn” is the net node (communication node) of the Spirit system that
is to receive the command. The net node value of a system is set via the Set
Communication Node selection on the maintenance screen. See Section 5 for
detailed information on setting the net node. The value FA hex is the Spirit
identifier. The value 01 hex is the value that signifies the Set Material Type
command. The value 0D hex is the end of command character. In the above
example, the following hex string would need to be transmitted to switch the
material type to stainless steel for a Spirit system on node 1:
AA 01 FA 01 00 01 0D
Summary of Spirit150a
Page 1
High current density plasma cutting system with automatic gas console user’s manual - part number 718086 rev j 10/15/2012 j r evision this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred ...
Page 2: Evision
Spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. R evisi...
Page 3: Imited
Spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. L imite...
Page 4: Table
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Page 5: Section 4 Operation
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Page 6: Section 8 Parts List
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Page 7: Section 1 Safety
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Page 8: Electric Shock Prevention
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Page 9: Fire Prevention
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Page 10: Health Support Equipment
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Page 11
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Page 13: Section 2 Specifications
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Page 14: System Components
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Page 15: Power Supply Specifications
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Page 16
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Page 19: Torch Specifications
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Page 21: Airborne Noise Emissions
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Page 22: Blank Page
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Page 23: Section 3 Installation
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Page 24: Power Supply Installation
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Page 25: Primary Power Connection
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Page 26
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Page 27
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Page 28
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Page 30
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Page 31
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Page 32
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Page 33: Torch Gas Connections
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Page 34
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Page 35
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Page 36: Torch Head Connection
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Page 37
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Page 38
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Page 39
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Page 40: Torch Coolant Requirements
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Page 41
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Page 43: Section 4 Operation
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Page 44
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Page 45: Automatic Gas Console Keypad
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Page 46
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Page 47
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Page 48: Setting Up A Cut Or Mark
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Page 49
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Page 50
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Page 51
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Page 52: 200A
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Page 53: Torch Consumable Selection
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Page 54
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Page 55
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Page 56
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Page 57
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Page 58
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Page 59
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Page 60
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Page 61: Making A Cut Or Mark
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Page 62: Piercing Thick Materials
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Page 63: Cut Quality
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Page 64: Changing Consumable Parts
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Page 65: Consumable Life
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Page 66: Cutting Charts
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Page 67
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Page 68
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Page 69
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Page 70
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Page 71
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Page 72
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Page 73
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Page 74
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Page 75
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Page 76
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Page 77
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Page 78
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Page 79
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Page 80
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Page 81
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Page 82
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Page 83
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Page 84
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Page 85
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Page 86
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Page 87
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Page 88
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Page 89
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Page 90
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Page 91
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Page 92: Blank Page
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Page 93: Advanced Functions
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Page 94: Setting The Pierce Time
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Page 95: Altering Gas Types
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Page 96: Altering Gas Pressures
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Page 97: Parameters
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Page 98: Gas Purge
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Page 99: Maintenance Screen
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Page 100: Viewing Messages
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Page 101: Viewing Cut Errors
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Page 102
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Page 103
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Page 104
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Page 105: Pressure Diagnostics
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Page 106: Conditions
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Page 107: Measurement System
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Page 108: Communication Node
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Page 109: Inova Parameter Transmit
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 110
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 111
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 112: Setting An Arc Off Delay
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 113
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 114: Software Updates
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 115
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 116
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 117: Default Cutting Parameters
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 118: Rs-422 Serial Commands
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 119
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 120
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 121
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 122
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 123: Section 7 Maintenance and
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 124
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 125
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 126
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 127
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 128
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 129
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 130: Messages Screen
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 131: General Troubleshooting
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 132
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 133
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 134: Chopper Test Procedure
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 135
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 136
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 137: Section 8 Parts List
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 138
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 139
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 140
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 141
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 142
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 143: Automatic Gas Console
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 144
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 145
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 146: (Assembly 205500)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 147
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 148: Shielded Torch Leads
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 149: Gas Hose Package
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 150: Coolant And Power Leads
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 151: Work Ground Cable
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 152
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 153: (Assembly 282275)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 154: A.C. Detect P.C. Board
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 155: Relay P.C. Board
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 156: (Assembly 277452)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 157: (Assembly 200288)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 158: Consumable Spare Parts Kit
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 159
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 160
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 161: Compatibility (Emc)
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...
Page 162: Assessment Of Area
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...
Page 163
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...
Page 164: Blank Page
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...