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- Spirit150a
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Kaliburn Spirit150a User manual - Cut Quality
Operation
Spirit200a User’s Manual Rev J
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
4-21
Cut Quality
Before the optimum cutting condition can be achieved on a particular material
type and thickness, the machine operator must have a thorough understanding
of the cutting characteristics of the Spirit system. When the cut quality is not
satisfactory, the cutting speed, torch height, or gas pressures may need to be
adjusted in small increments until the proper cutting condition is obtained. The
following guidelines should be useful in determining which cutting parameter to
adjust.
Note: Before making any parameter changes, verify that the torch is square to the
workpiece. Also, it is essential to have the correct torch parts in place and to ensure that
they are in good condition. Check the electrode for excessive wear and the nozzle and
shield cap orifices for roundness. Also, check the parts for any dents or distortions.
Irregularities in the torch parts can cause cut quality problems.
1. A positive cut angle (top dimension of piece smaller than the bottom
dimension) usually occurs when the torch standoff distance is too high,
when cutting too fast, or when excessive power is used to cut a given plate
thickness.
2. A negative cut angle (top dimension of piece larger than the bottom
dimension) usually occurs when the torch standoff distance is too low or
when the cutting speed is too slow.
3. Top dross usually occurs when the torch standoff distance is too high.
4. Bottom dross usually occurs when the cutting speed is either too slow (slow-
speed dross) or too fast (high-speed dross). Low-speed dross is easily
removed, while high-speed dross usually requires grinding or chipping off.
When using oxygen as the shielding gas, bottom dross can sometimes be
removed by increasing the shield gas pressure. However, increasing the
shield pressure too much can cause cut face irregularities (see below).
Bottom dross also occurs more frequently as the metal heats up. As more
pieces are cut out of a particular plate, the more likely they are to form
dross.
5. When using oxygen as a shielding gas, cut face irregularities usually
indicate that the shield gas pressure is too high or the torch standoff
distance is too low.
6. A concave cut face usually indicates that the torch standoff distance is too
low or the shield gas pressure is too high. A convex cut face usually
indicates that the torch standoff distance is too high or the shield gas
pressure is too low.
7. Note that different material compositions have an effect on dross formation.
8. If the material is not being completely severed, the likely causes are that the
cutting current is too low, the travel speed is too high, the gas pressures are
incorrect, the incorrect gas types are selected, the incorrect consumables
are installed in the torch, or the consumables are worn
Summary of Spirit150a
Page 1
High current density plasma cutting system with automatic gas console user’s manual - part number 718086 rev j 10/15/2012 j r evision this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred ...
Page 2: Evision
Spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. R evisi...
Page 3: Imited
Spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. L imite...
Page 4: Table
Spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. Table o...
Page 5: Section 4 Operation
Spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. Section...
Page 6: Section 8 Parts List
Spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. Section...
Page 7: Section 1 Safety
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Page 8: Electric Shock Prevention
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Page 9: Fire Prevention
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Page 10: Health Support Equipment
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Page 11
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Page 12
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Page 13: Section 2 Specifications
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Page 14: System Components
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Page 15: Power Supply Specifications
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Page 16
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Page 17
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Page 18
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Page 19: Torch Specifications
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Page 20
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Page 21: Airborne Noise Emissions
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Page 22: Blank Page
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Page 23: Section 3 Installation
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Page 24: Power Supply Installation
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Page 25: Primary Power Connection
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Page 26
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Page 27
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Page 28
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Page 29
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Page 30
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Page 31
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Page 32
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Page 33: Torch Gas Connections
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Page 34
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Page 35
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Page 36: Torch Head Connection
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Page 37
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Page 38
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Page 39
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Page 40: Torch Coolant Requirements
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Page 41
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Page 42: Blank Page
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Page 43: Section 4 Operation
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Page 44
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Page 45: Automatic Gas Console Keypad
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Page 46
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Page 47
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Page 48: Setting Up A Cut Or Mark
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Page 49
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Page 50
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Page 51
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Page 52: 200A
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Page 53: Torch Consumable Selection
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Page 54
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Page 55
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Page 56
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Page 57
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Page 58
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Page 59
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Page 60
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Page 61: Making A Cut Or Mark
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Page 62: Piercing Thick Materials
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Page 63: Cut Quality
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Page 64: Changing Consumable Parts
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Page 65: Consumable Life
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Page 66: Cutting Charts
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Page 67
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Page 68
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Page 69
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Page 70
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Page 71
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Page 72
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Page 73
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Page 74
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Page 75
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Page 76
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Page 77
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Page 78
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Page 79
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Page 80
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Page 81
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Page 82
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Page 83
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Page 84
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Page 85
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Page 86
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Page 87
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Page 88
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Page 89
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Page 90
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Page 91
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Page 92: Blank Page
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Page 93: Advanced Functions
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Page 94: Setting The Pierce Time
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Page 95: Altering Gas Types
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Page 96: Altering Gas Pressures
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Page 97: Parameters
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Page 98: Gas Purge
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Page 99: Maintenance Screen
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Page 100: Viewing Messages
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Page 101: Viewing Cut Errors
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Page 102
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Page 103
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Page 104
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Page 105: Pressure Diagnostics
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Page 106: Conditions
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Page 107: Measurement System
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Page 108: Communication Node
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 109: Inova Parameter Transmit
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 110
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 111
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 112: Setting An Arc Off Delay
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 113
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 114: Software Updates
Automatic gas console advanced functions spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrar...
Page 115
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 116
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 117: Default Cutting Parameters
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 118: Rs-422 Serial Commands
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 119
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 120
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 121
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 122
Serial communication spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirement...
Page 123: Section 7 Maintenance and
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 124
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 125
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 126
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 127
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 128
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 129
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 130: Messages Screen
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 131: General Troubleshooting
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 132
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 133
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 134: Chopper Test Procedure
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 135
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 136
Maintenance and troubleshooting spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the ...
Page 137: Section 8 Parts List
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 138
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 139
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 140
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 141
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 142
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 143: Automatic Gas Console
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 144
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 145
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 146: (Assembly 205500)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 147
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 148: Shielded Torch Leads
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 149: Gas Hose Package
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 150: Coolant And Power Leads
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 151: Work Ground Cable
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 152
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 153: (Assembly 282275)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 154: A.C. Detect P.C. Board
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 155: Relay P.C. Board
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 156: (Assembly 277452)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 157: (Assembly 200288)
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 158: Consumable Spare Parts Kit
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 159
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 160
Parts list spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the e...
Page 161: Compatibility (Emc)
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...
Page 162: Assessment Of Area
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...
Page 163
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...
Page 164: Blank Page
Electromagnetic compatibility (emc) spirit200a user’s manual rev j this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to ...