Kalkhoff Bosch Active Line Original User Manual - 10 Repair
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Original User Manual | Xion Pedelec
10 Repair
10.1 Removing the rear wheel
1. First, shift the bike chain to the smallest sprocket.
2. Then disconnect the cable between the motor and the
battery.
3. If your Pedelec is equipped with rim brakes, unhook
the brake cable at the brake body
General User Manual, Chapter 18.1 „Opening the
4. If your Pedelec is equipped with disc brakes, refer to
the section of the User Manual concerning the tech-
nology featured in the bike for information on their
handling
General User Manual, Chapter 18.1 „Opening
the brake“
.
5. Release the quick-release device
General User Man-
ual, Chapter 9.2.2 „Operating the quick-release device“
.
Then remove the rear wheel from the frame by rotat-
ing the rear derailleur backwards slightly, so that the
chainring can be fed past it more easily.
Remember that the motor carries additional weight
and the rear wheel is therefore heavier than normal!
Disconnecting the cable
Never hold or carry the rear wheel by the cable. This
poses the danger of the cable breaking.
6. On the left axle side of the motor, there is a detachable
component for torque support. Place this to one side,
so that it is not lost.
10.2 Installing the rear wheel
1. Place the torque support on the left axle side of the
motor (see point 2 in the image below).
2. Then feed the rear wheel past the rear derailleur and
into the dropout on the frame.
3. If your Pedelec has disc brakes, ensure that the brake
disc is placed exactly in the centre between the brake
blocks.
4. Insert the rear wheel in the dropout so that the torque
support fits exactly and the ends of the axle sit entirely
within the dropout.
After removal (when replacing the freehub body, for
example) component 4 must be tightened using
exactly 5 Nm.
5. Close the quick-release device
➠
General User Manual,
Chapter 18.6.2 „Inserting the rear wheel“
.
6. Connect the cable between the motor and the battery.
Placing the torque support