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  5. Operating Instructions Manual

Karcher AP 100/50 M Operating Instructions Manual

Manual is about: Multi-Functional Cleaning

Summary of AP 100/50 M

  • Page 1

    Operating instructions (eng) ipx5 multi-functional cleaning model: ap 100/50 m 1.007-080.0 86343680-d 8/31/11.

  • Page 2: Warranty Registration

    Machine data log/overview 86343680 ap 100/50 m 2 overview this machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. Model: date o...

  • Page 3

    Table of contents 86343680 ap 100/50 m 3 machine data log/overview.........................2 table of contents..........................................3 how to use this manual how to use this manual.................................1-1 safety important safety instructions ........................2-1...

  • Page 4

    How to use this manual 86343680 ap 100/50 m 1-1 this manual contains the following sections: - how to use this manual - safety - operations - maintenance - parts list the how to use this manual section will tell you how to find important information for ordering correct repair parts. Parts may be or...

  • Page 5

    86343680 ap 100/50 m 2-1 important safety instructions when using an electrical appliance, basic precaution must always be followed, including the following: read all instructions before using this machine. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: co...

  • Page 6

    Hazard intensity level 86343680 ap 100/50 m 2-2 the following symbols are used throughout this guide as indicated in their descriptions: hazard intensity level there are three levels of hazard intensity identified by signal words -warning and caution and for safety. The level of hazard intensity is ...

  • Page 7

    Grounding instructions 86343680 ap 100/50 m 2-3 this product is for commercial use only. Electrical: the amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. Extension cord...

  • Page 8

    Safety label location 86343680 ap 100/50 m 2-4 the following warning label(s) are found on your cleaning unit. These labels point out important warnings and cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself a...

  • Page 9

    Technical specifications 86343680 ap 100/50 m 3-1 item dimension/capacity electrical 120v, 14a, 60hz electric pump motor 1/2hp, 1750rpm solution pump 700psi (48 bars), axial plunger electric vacuum motor 2 stage, 1.25hp (2.80m 3 /min.) waterlift 82 in. (208 cm) solution capacity 29 gallons (111l) re...

  • Page 10

    How the machine works 86343680 ap 100/50 m 3-2 3-2 this machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's primar...

  • Page 11

    Components 86343680 ap 100/50 m 3-3 1. Control panel 2. Solution tank 3. Solution tank lid 4. Solution tank drain hose 5. Solution tank fill hose 6. Recovery tank 7. Recovery tank lid 8. Recovery tank drain hose 9. Chemical siphon caps 10. Electrical cord 11. High pressure hose storage 1 2 3 4 5 6 7...

  • Page 12

    Controls 86343680 ap 100/50 m 3-4 2 3 4 5 6 7 8 1 1. Caster lock 5. Solution accessory tool hook-up 2. Chemical selector and metering valve 6. Vacuum accessory tool hook-up 3. Pump circuit breaker 7. Vacuum circuit breaker 4. Pump switch/pump chemical switch 8. Vacuum switch.

  • Page 13

    Controls 86343680 ap 100/50 m 3-5 1. Solution accessory tool hook-up used for various auxiliary-cleaning tools. 2. Vacuum accessory tool hook-up to use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. Vacuum switch turns the vacuum motor on and off. 4. Pump switch h...

  • Page 14

    Operations 86343680 ap 100/50 m 3-6 filling the machine note:do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 1. Always use gloves and eye protection. Never spray solution towards people. 2. To fill use fill hose or pour directly into solution tank. Use cold water. A...

  • Page 15

    Operations 86343680 ap 100/50 m 3-7 5. Always spray chemical using low pressure. 6. Use brush or grout tool for heavy soiled areas. 7. Turn chemical off. Pressure clean by rinsing surfaces at high pressure. 8. Use squeegee or gulper tool to remove standing water..

  • Page 16

    Operations 86343680 ap 100/50 m 3-8 9. Store and secure hoses and tools neatly. 10. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank. 11. From the factory your machine is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection)....

  • Page 17

    Operations 86343680 ap 100/50 m 3-9 care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with mos...

  • Page 18

    Notes: 86343680 ap 100/50 m 3-10

  • Page 19

    Maintenance 86343680 ap 100/50 m 4-1 1. Float shut-off 2. Strainer 3. Circuit breakers 4. Vacuum motor 5. Pump 6. Adjustable unloader valve 7. Injector assembly & coil 1 2 3 4 7 5 6.

  • Page 20

    Maintenance 86343680 ap 100/50 m 4-2 1. Float shut-off the float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. 2. Strainer the strainer is located on the lef...

  • Page 21

    Maintenance 86343680 ap 100/50 m 4-3 4. Vacuum motor (refer to vacuum group in the parts section of manual). Only qualified maintenance personnel are to perform the following repairs. Vacuum motor replacement 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the 5 screw...

  • Page 22

    Maintenance 86343680 ap 100/50 m 4-4 5. Pump only qualified maintenance personnel are to perform the following repairs. Solution pump replacement 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank....

  • Page 23

    Maintenance 86343680 ap 100/50 m 4-5 periodic maintenace twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti- browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become cl...

  • Page 24

    Troubleshooting 86343680 ap 100/50 m 4-6 problem cause solution dead electrical circuit check building circuit breaker or fuse box. Faulty power cord replace loss of power gfci breaker is tripped reset breaker on power cord equipment not grounding follow grounding instructions exactly receptacle not...

  • Page 25

    Notes: 86343680 ap 100/50 m 4-7.

  • Page 26

    Control panel 86343680 ap 100/50 m 5-1 1 2 5 7 8 9 10 11 11 13 3 4 14 15 16 17 4 1 11 12 6.

  • Page 27

    Control panel 86343680 ap 100/50 m 5-2 ref part no. Prv no. Qty description serial no. From notes: 1 86233090 20016 3 clamp, 1/4 id hose 2 86282280 39634 2 hose, 1/4 id nylocbraid x 23” 3 86232110 270699 2 camp chem feed w/dip tube 4 86258930 84187 1 valve, chemical metering 5 86005700 57104 2 nut, ...

  • Page 28

    Decal 86343680 ap 100/50 m 5-3 1 3 3 4 5 2 6.

  • Page 29

    Decal 86343680 ap 100/50 m 5-4 ref part no. Prv no. Qty description serial no. From notes: 1 86299520 - 1 label, control panel 2 86242230 500009 1 label, warning explosion haz’d 3 86332740 - 2 label, karcher professional 4 86014480 - 1 label, karcher, front 5 86305190 - 1 instruction card 6 86002870...

  • Page 30

    Solution tank 86343680 ap 100/50 m 5-5 18 19 16 15 14 13 11 10 5 4 3 12 5 20 21 15 17 9 8 7 6 5 2 1 22 23 25 24.

  • Page 31

    Solution tank 86343680 ap 100/50 m 5-6 ref part no. Prv no. Qty description serial no. From notes: 1 86275800 70546 5 scr, 8 x 3/4 pfht/s blk zinc 2 86334470 - 1 deck, plate asm, 4", ylw 3 86333450 - 1 tank, sol cmps2k 4 86239680 41476 1 hook, hose storage 5 86006950 70532 4 scr, 10-32 x 1/2 pphms b...

  • Page 32

    Solution-injector assembly 86343680 ap 100/50 m 5-7 1 2 3 5 3 7 8 9 10 6 12 13 14 15 16 18 19 20 17 1 22 1 11 11 21 21 4.

  • Page 33

    Solution - injector assembly 86343680 ap 100/50 m 5-8 ref part no. Prv no. Qty description serial no. From notes: 1 86302410 - 3 qd, coupler, foster 25fs 2 86302570 - 1 hose, pulse, 3/8f x 3/8f x 45” 3 86197730 78024 2 tee, 1/4 branch 4 86180460 12-800356 1 ell,1/4px1/4t 45deg br 5 86303760 - 1 valv...

  • Page 34

    Solution-pump 86343680 ap 100/50 m 5-9 1 6 7 8 9 10 11 12 13 14 9 12 12 15 2 16 18 17 19 20 3 4 20 5.

  • Page 35

    Solution-pump 86343680 ap 100/50 m 5-10 ref part no. Prv no. Qty description serial no. From notes: 1 86302790 - 1 hose, pulse, 1/4mswl x 3/8npt x 30” 2 86197610 40034 1 hosebarb, 3/8mptx3/8 90d dl 3 86233090 20016 1 clamp, 1/4 id hose 4 86302780 - 1 hose, braided, 3/8id x 16” l 5 86302820 - 1 pump,...

  • Page 36

    Solution-pump 86343680 ap 100/50 m 5-11 1 2 3 4 5 6 7.

  • Page 37

    Solution-pump 86343680 ap 100/50 m 5-12 ref part no. Prv no. Qty description serial no. From notes: 1 86240430 40083 1 hosebarb, 3/8 mpt x 3/8 nylon 2 86233090 20016 1 clamp, 1/4 id hose 3 86197910 40022 1 hosebarb, 1/2mpt x 1/2 poly dl 4 86233150 20042 1 clamp, 3/8 hose (d-slot) 5 86010630 87013 5 ...

  • Page 38

    Recovery tank 86343680 ap 100/50 m 5-13 17 20 19 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 2.

  • Page 39

    Recovery tank 86343680 ap 100/50 m 5-14 ref part no. Prv no. Qty description serial no. Notes: 1 86277040 70781 11 scr, 5/16-18 x 1/2 hhcs ss np 2 86010670 87029 11 washer, 5/16 flat ss 3 86070510 140659 1 brkt, tank mount 4 86334490 - 1 deck plate asm, 6", ylw 5 86275800 70546 5 scr, 8 x 3/4 pfht/s...

  • Page 40

    Vacuum 86343680 ap 100/50 m 5-15 12 12 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16.

  • Page 41

    Vacuum 86343680 ap 100/50 m 5-16 ref part no. Prv no. Qty description serial no. From notes: 1 86237870 35270 1 gasket, 5.0 od x 2.38 id x .25t 2 86002380 20046 1 clamp, 2.25” worm gear 3 86281180 39298 1 hose, 2.0 vac exhaust x 17” 4 86240240 39697 1 hose, 3.15 id x 7.0l vent 5 86233260 20092 1 cla...

  • Page 42

    Wheels & frame 86343680 ap 100/50 m 5-17 4 5 6 7 5 9 8 5 3 1 2 10 10 11.

  • Page 43

    Wheels & frame 86343680 ap 100/50 m 5-18 ref part no. Prv no. Qty description serial no. From notes: 1 86323840 - 2 wheel, 12” 2 86271380 57196 2 nut, 1/2 push-in dome cap 3 86270830 57023 8 nut, 5/16-18 hex nylock ss 4 86078800 620001 1 plate mount caster 5 86010670 87029 16 washer, 5/16 flat ss 6 ...

  • Page 44

    Tools- standard 86343680 ap 100/50 m 5-19 5 6 4 3 1 2 20 16 17 13a 13b 8 9 10 7 11.

  • Page 45

    Tools- standard 86343680 ap 100/50 m 5-20 ref part no. Prv no. Qty description serial no. From notes: 1 86257660 02478 1 tool, hand squeegee 2 86257650 02477 1 tool, scrub brush handle 3 86257640 02475 1 tool, gulper 4 86257670 02479 1 tool, tile brush 5 86257680 02480 1 tool, aluminum wand 6 862576...

  • Page 46

    Wiring – schematic 86343680 ap 100/50 m 5-21 5 wire harness 1 2 3 4 6 7 8 12 11 10 9 13 14 15 16 5 blk blu red org wht wht wht grn/yel grn/yel blk wht blk grn/yel org blu red blk blk blk 1 2 3 4 5 6 4 5 power cord 7 pump switch pump circuit breaker vacuum switch vacuum circuit breaker power blk wht ...

  • Page 47

    Wiring diagram 86343680 ap 100/50 m 5-22 ref part no. Prv no. Qty description serial no. From notes: 1 86305020 - 1 harness, main 2 86305060 - 1 cord set, 14/3 x 31 3 86308000 - 1 wire, 6” blk/14 76050 x 76029 4 88305070 - 2 wire, 2”, blk/14 76050 x 76029 5 86268570 88401 2 wire, 3”, blk/14 76029x 7...

  • Page 48

    Suggested spare parts 86343680 ap 100/50 m 5-23 ` part no. Prv no. Description serial no. From notes: 86241930 47419 kit, squeegee tool blades 86305460 - strainer, 3/8fpt 80 mesh 86135320 140687 brush set, 120v vac 86028720 53266 vac motor asm, 115v w/ term 86002010 14942 boot, 3/8 circuit breaker 8...

  • Page 49: Options

    86343680 ap 100/50 m options.

  • Page 50

    Vac hose rack - option 86343680 ap 100/50 m 6-1 4 5 6 7 3 2 1.

  • Page 51

    Vac hose rack - option 86343680 ap 100/50 m 6-2 ref part no. Prv no. Qty description serial no. From notes: 1 86240630 49499 1 hose rack 2 86276600 70696 3 scr, #10 x 3/4 pthsms ss 3 86006590 70088 2 scr, 10-32 x 1/2 pphms ss np 4 86275210 70384 2 scr, 1/4-20 x ½ phtr blk dl 5 86270250 03-000133 2 c...

  • Page 52

    Tools- grout cleaner-option 86343680 ap 100/50 m 6-3.

  • Page 53

    Tools – grout cleaner-option 86343680 ap 100/50 m 6-4 ref part no. Prv no. Qty description serial no. From notes: 1 86200820 270-11a 1 nipple, 1/8 fpt qd male brass 2 86247720 56032 1 nipple, 1/8 close 3 86194160 11-800133 1 tee, 1/8 br 4 86240190 39639 2 hose, 1/8 mpt x 1/4 fpt x 12l 5 86090230 870...

  • Page 54

    Tools- high pressure wand-option 86343680 ap 100/50 m 6-5.

  • Page 55

    Tools – high pressure wand-option 86343680 ap 100/50 m 6-6 ref part no. Prv no. Qty description serial no. From notes: 1 86005580 56012 1 nipple, 1/4 fpt qd 2 86240210 39641 1 hose, 1/8 mpt x 1/4 mpt x 7 l 3 86274410 70195 1 scr, 10-32 x 1.25 pphms ss 4 86258950 84189 1 valve, 500 psi w/ clamp 5 862...

  • Page 56

    Tools- carpet tool- option 86343680 ap 100/50 m 6-7 1 2 3 4 5 6 7.

  • Page 57

    Tools – carpet tool- option 86343680 ap 100/50 m 6-8 ref part no. Prv no. Qty description serial no. From notes: 1 86200820 270-11a 1 nipple, 1/8 fpt qd male brass 2 86240220 39642 1 hose, 1/8 mpt x 1/8 mpt 3 86296220 - 1 elbow, 1/8 fpt 4 86305440 - 1 washer, .45id x .87x .20thk nyl 5 86305450 - 1 w...

  • Page 58

    Storage bag-option 86343680 ap 100/50 m 6-9.

  • Page 59

    Storage bag-option 86343680 ap 100/50 m 6-10 ref part no. Prv no. Qty description serial no. From notes: 1 86283390 47423 1 kit, storage bag.

  • Page 60

    Chemical lock-option 86343680 ap 100/50 m 6-11.

  • Page 61

    Chemical lock-option 86343680 ap 100/50 m 6-12 ref part no. Prv no. Qty description serial no. From notes: 1 86070520 140660 1 brkt, chemical lock.

  • Page 62

    Serial numbers 86343680 ap 100/50 m 6-13 ref. No. Model: serial #: n/a n/a.