Operating instructions (eng) ipx5 multi-functional cleaning model: ap 100/50 m 1.007-080.0 86343680-d 8/31/11.
Machine data log/overview 86343680 ap 100/50 m 2 overview this machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. Model: date o...
Table of contents 86343680 ap 100/50 m 3 machine data log/overview.........................2 table of contents..........................................3 how to use this manual how to use this manual.................................1-1 safety important safety instructions ........................2-1...
How to use this manual 86343680 ap 100/50 m 1-1 this manual contains the following sections: - how to use this manual - safety - operations - maintenance - parts list the how to use this manual section will tell you how to find important information for ordering correct repair parts. Parts may be or...
86343680 ap 100/50 m 2-1 important safety instructions when using an electrical appliance, basic precaution must always be followed, including the following: read all instructions before using this machine. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: co...
Hazard intensity level 86343680 ap 100/50 m 2-2 the following symbols are used throughout this guide as indicated in their descriptions: hazard intensity level there are three levels of hazard intensity identified by signal words -warning and caution and for safety. The level of hazard intensity is ...
Grounding instructions 86343680 ap 100/50 m 2-3 this product is for commercial use only. Electrical: the amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. Extension cord...
Safety label location 86343680 ap 100/50 m 2-4 the following warning label(s) are found on your cleaning unit. These labels point out important warnings and cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself a...
Technical specifications 86343680 ap 100/50 m 3-1 item dimension/capacity electrical 120v, 14a, 60hz electric pump motor 1/2hp, 1750rpm solution pump 700psi (48 bars), axial plunger electric vacuum motor 2 stage, 1.25hp (2.80m 3 /min.) waterlift 82 in. (208 cm) solution capacity 29 gallons (111l) re...
How the machine works 86343680 ap 100/50 m 3-2 3-2 this machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's primar...
Components 86343680 ap 100/50 m 3-3 1. Control panel 2. Solution tank 3. Solution tank lid 4. Solution tank drain hose 5. Solution tank fill hose 6. Recovery tank 7. Recovery tank lid 8. Recovery tank drain hose 9. Chemical siphon caps 10. Electrical cord 11. High pressure hose storage 1 2 3 4 5 6 7...
Controls 86343680 ap 100/50 m 3-4 2 3 4 5 6 7 8 1 1. Caster lock 5. Solution accessory tool hook-up 2. Chemical selector and metering valve 6. Vacuum accessory tool hook-up 3. Pump circuit breaker 7. Vacuum circuit breaker 4. Pump switch/pump chemical switch 8. Vacuum switch.
Controls 86343680 ap 100/50 m 3-5 1. Solution accessory tool hook-up used for various auxiliary-cleaning tools. 2. Vacuum accessory tool hook-up to use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. Vacuum switch turns the vacuum motor on and off. 4. Pump switch h...
Operations 86343680 ap 100/50 m 3-6 filling the machine note:do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 1. Always use gloves and eye protection. Never spray solution towards people. 2. To fill use fill hose or pour directly into solution tank. Use cold water. A...
Operations 86343680 ap 100/50 m 3-7 5. Always spray chemical using low pressure. 6. Use brush or grout tool for heavy soiled areas. 7. Turn chemical off. Pressure clean by rinsing surfaces at high pressure. 8. Use squeegee or gulper tool to remove standing water..
Operations 86343680 ap 100/50 m 3-8 9. Store and secure hoses and tools neatly. 10. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank. 11. From the factory your machine is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection)....
Operations 86343680 ap 100/50 m 3-9 care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with mos...
Notes: 86343680 ap 100/50 m 3-10
Maintenance 86343680 ap 100/50 m 4-1 1. Float shut-off 2. Strainer 3. Circuit breakers 4. Vacuum motor 5. Pump 6. Adjustable unloader valve 7. Injector assembly & coil 1 2 3 4 7 5 6.
Maintenance 86343680 ap 100/50 m 4-2 1. Float shut-off the float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. 2. Strainer the strainer is located on the lef...
Maintenance 86343680 ap 100/50 m 4-3 4. Vacuum motor (refer to vacuum group in the parts section of manual). Only qualified maintenance personnel are to perform the following repairs. Vacuum motor replacement 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the 5 screw...
Maintenance 86343680 ap 100/50 m 4-4 5. Pump only qualified maintenance personnel are to perform the following repairs. Solution pump replacement 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank....
Maintenance 86343680 ap 100/50 m 4-5 periodic maintenace twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti- browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become cl...
Troubleshooting 86343680 ap 100/50 m 4-6 problem cause solution dead electrical circuit check building circuit breaker or fuse box. Faulty power cord replace loss of power gfci breaker is tripped reset breaker on power cord equipment not grounding follow grounding instructions exactly receptacle not...
Notes: 86343680 ap 100/50 m 4-7.
Control panel 86343680 ap 100/50 m 5-1 1 2 5 7 8 9 10 11 11 13 3 4 14 15 16 17 4 1 11 12 6.
Control panel 86343680 ap 100/50 m 5-2 ref part no. Prv no. Qty description serial no. From notes: 1 86233090 20016 3 clamp, 1/4 id hose 2 86282280 39634 2 hose, 1/4 id nylocbraid x 23” 3 86232110 270699 2 camp chem feed w/dip tube 4 86258930 84187 1 valve, chemical metering 5 86005700 57104 2 nut, ...
Decal 86343680 ap 100/50 m 5-3 1 3 3 4 5 2 6.
Decal 86343680 ap 100/50 m 5-4 ref part no. Prv no. Qty description serial no. From notes: 1 86299520 - 1 label, control panel 2 86242230 500009 1 label, warning explosion haz’d 3 86332740 - 2 label, karcher professional 4 86014480 - 1 label, karcher, front 5 86305190 - 1 instruction card 6 86002870...
Solution tank 86343680 ap 100/50 m 5-5 18 19 16 15 14 13 11 10 5 4 3 12 5 20 21 15 17 9 8 7 6 5 2 1 22 23 25 24.
Solution tank 86343680 ap 100/50 m 5-6 ref part no. Prv no. Qty description serial no. From notes: 1 86275800 70546 5 scr, 8 x 3/4 pfht/s blk zinc 2 86334470 - 1 deck, plate asm, 4", ylw 3 86333450 - 1 tank, sol cmps2k 4 86239680 41476 1 hook, hose storage 5 86006950 70532 4 scr, 10-32 x 1/2 pphms b...
Solution-injector assembly 86343680 ap 100/50 m 5-7 1 2 3 5 3 7 8 9 10 6 12 13 14 15 16 18 19 20 17 1 22 1 11 11 21 21 4.
Solution - injector assembly 86343680 ap 100/50 m 5-8 ref part no. Prv no. Qty description serial no. From notes: 1 86302410 - 3 qd, coupler, foster 25fs 2 86302570 - 1 hose, pulse, 3/8f x 3/8f x 45” 3 86197730 78024 2 tee, 1/4 branch 4 86180460 12-800356 1 ell,1/4px1/4t 45deg br 5 86303760 - 1 valv...
Solution-pump 86343680 ap 100/50 m 5-9 1 6 7 8 9 10 11 12 13 14 9 12 12 15 2 16 18 17 19 20 3 4 20 5.
Solution-pump 86343680 ap 100/50 m 5-10 ref part no. Prv no. Qty description serial no. From notes: 1 86302790 - 1 hose, pulse, 1/4mswl x 3/8npt x 30” 2 86197610 40034 1 hosebarb, 3/8mptx3/8 90d dl 3 86233090 20016 1 clamp, 1/4 id hose 4 86302780 - 1 hose, braided, 3/8id x 16” l 5 86302820 - 1 pump,...
Solution-pump 86343680 ap 100/50 m 5-11 1 2 3 4 5 6 7.
Solution-pump 86343680 ap 100/50 m 5-12 ref part no. Prv no. Qty description serial no. From notes: 1 86240430 40083 1 hosebarb, 3/8 mpt x 3/8 nylon 2 86233090 20016 1 clamp, 1/4 id hose 3 86197910 40022 1 hosebarb, 1/2mpt x 1/2 poly dl 4 86233150 20042 1 clamp, 3/8 hose (d-slot) 5 86010630 87013 5 ...
Recovery tank 86343680 ap 100/50 m 5-13 17 20 19 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 2.
Recovery tank 86343680 ap 100/50 m 5-14 ref part no. Prv no. Qty description serial no. Notes: 1 86277040 70781 11 scr, 5/16-18 x 1/2 hhcs ss np 2 86010670 87029 11 washer, 5/16 flat ss 3 86070510 140659 1 brkt, tank mount 4 86334490 - 1 deck plate asm, 6", ylw 5 86275800 70546 5 scr, 8 x 3/4 pfht/s...
Vacuum 86343680 ap 100/50 m 5-15 12 12 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16.
Vacuum 86343680 ap 100/50 m 5-16 ref part no. Prv no. Qty description serial no. From notes: 1 86237870 35270 1 gasket, 5.0 od x 2.38 id x .25t 2 86002380 20046 1 clamp, 2.25” worm gear 3 86281180 39298 1 hose, 2.0 vac exhaust x 17” 4 86240240 39697 1 hose, 3.15 id x 7.0l vent 5 86233260 20092 1 cla...
Wheels & frame 86343680 ap 100/50 m 5-17 4 5 6 7 5 9 8 5 3 1 2 10 10 11.
Wheels & frame 86343680 ap 100/50 m 5-18 ref part no. Prv no. Qty description serial no. From notes: 1 86323840 - 2 wheel, 12” 2 86271380 57196 2 nut, 1/2 push-in dome cap 3 86270830 57023 8 nut, 5/16-18 hex nylock ss 4 86078800 620001 1 plate mount caster 5 86010670 87029 16 washer, 5/16 flat ss 6 ...
Tools- standard 86343680 ap 100/50 m 5-19 5 6 4 3 1 2 20 16 17 13a 13b 8 9 10 7 11.
Tools- standard 86343680 ap 100/50 m 5-20 ref part no. Prv no. Qty description serial no. From notes: 1 86257660 02478 1 tool, hand squeegee 2 86257650 02477 1 tool, scrub brush handle 3 86257640 02475 1 tool, gulper 4 86257670 02479 1 tool, tile brush 5 86257680 02480 1 tool, aluminum wand 6 862576...
Wiring – schematic 86343680 ap 100/50 m 5-21 5 wire harness 1 2 3 4 6 7 8 12 11 10 9 13 14 15 16 5 blk blu red org wht wht wht grn/yel grn/yel blk wht blk grn/yel org blu red blk blk blk 1 2 3 4 5 6 4 5 power cord 7 pump switch pump circuit breaker vacuum switch vacuum circuit breaker power blk wht ...
Wiring diagram 86343680 ap 100/50 m 5-22 ref part no. Prv no. Qty description serial no. From notes: 1 86305020 - 1 harness, main 2 86305060 - 1 cord set, 14/3 x 31 3 86308000 - 1 wire, 6” blk/14 76050 x 76029 4 88305070 - 2 wire, 2”, blk/14 76050 x 76029 5 86268570 88401 2 wire, 3”, blk/14 76029x 7...
Suggested spare parts 86343680 ap 100/50 m 5-23 ` part no. Prv no. Description serial no. From notes: 86241930 47419 kit, squeegee tool blades 86305460 - strainer, 3/8fpt 80 mesh 86135320 140687 brush set, 120v vac 86028720 53266 vac motor asm, 115v w/ term 86002010 14942 boot, 3/8 circuit breaker 8...
86343680 ap 100/50 m options.
Vac hose rack - option 86343680 ap 100/50 m 6-1 4 5 6 7 3 2 1.
Vac hose rack - option 86343680 ap 100/50 m 6-2 ref part no. Prv no. Qty description serial no. From notes: 1 86240630 49499 1 hose rack 2 86276600 70696 3 scr, #10 x 3/4 pthsms ss 3 86006590 70088 2 scr, 10-32 x 1/2 pphms ss np 4 86275210 70384 2 scr, 1/4-20 x ½ phtr blk dl 5 86270250 03-000133 2 c...
Tools- grout cleaner-option 86343680 ap 100/50 m 6-3.
Tools – grout cleaner-option 86343680 ap 100/50 m 6-4 ref part no. Prv no. Qty description serial no. From notes: 1 86200820 270-11a 1 nipple, 1/8 fpt qd male brass 2 86247720 56032 1 nipple, 1/8 close 3 86194160 11-800133 1 tee, 1/8 br 4 86240190 39639 2 hose, 1/8 mpt x 1/4 fpt x 12l 5 86090230 870...
Tools- high pressure wand-option 86343680 ap 100/50 m 6-5.
Tools – high pressure wand-option 86343680 ap 100/50 m 6-6 ref part no. Prv no. Qty description serial no. From notes: 1 86005580 56012 1 nipple, 1/4 fpt qd 2 86240210 39641 1 hose, 1/8 mpt x 1/4 mpt x 7 l 3 86274410 70195 1 scr, 10-32 x 1.25 pphms ss 4 86258950 84189 1 valve, 500 psi w/ clamp 5 862...
Tools- carpet tool- option 86343680 ap 100/50 m 6-7 1 2 3 4 5 6 7.
Tools – carpet tool- option 86343680 ap 100/50 m 6-8 ref part no. Prv no. Qty description serial no. From notes: 1 86200820 270-11a 1 nipple, 1/8 fpt qd male brass 2 86240220 39642 1 hose, 1/8 mpt x 1/8 mpt 3 86296220 - 1 elbow, 1/8 fpt 4 86305440 - 1 washer, .45id x .87x .20thk nyl 5 86305450 - 1 w...
Storage bag-option 86343680 ap 100/50 m 6-9.
Storage bag-option 86343680 ap 100/50 m 6-10 ref part no. Prv no. Qty description serial no. From notes: 1 86283390 47423 1 kit, storage bag.
Chemical lock-option 86343680 ap 100/50 m 6-11.
Chemical lock-option 86343680 ap 100/50 m 6-12 ref part no. Prv no. Qty description serial no. From notes: 1 86070520 140660 1 brkt, chemical lock.
Serial numbers 86343680 ap 100/50 m 6-13 ref. No. Model: serial #: n/a n/a.