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  5. Operator's Manual

Karcher HD 2.5/27 Pb Operator's Manual

Other manuals for HD 2.5/27 Pb: Operator's Manual, Operator's Manual, Operator's Manual

Summary of HD 2.5/27 Pb

  • Page 1

    9.800-083.0 model order # hd 2.8/20 pb / bg-282037 1.575-150.0 hd 2.5/27 pb / bg-252737 1.575-151.0 hd 3.0/30 pb / bg-303037 1.575-152.0 hd 3.7/35 pb / bg-373537 1.575-154.0 hd 3.0/40 pb / bg-304037 1.575-155.0 operator’s man u al r to locate your local kärcher shark commercial pressure washer deale...

  • Page 3: Contents

    3 contents 9.800-083.0 • rev. 04/10a model number ______________________________ serial number ______________________________ date of purchase ____________________________ the model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and ...

  • Page 4: Important Safety

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 4 introduction & important safety information thank you for purchasing this pressure washer. We reserve the right to make changes at any time without incurring any obligation. Owner/user responsibility: the owner and/or user must have a...

  • Page 5: Important Safety Information

    9.800-083.0 • rev. 04/10a 5 pressure w asher opera t or’s manu al important safety information warning keep water spray away from electrical wiring. Warning: keep wand, hose, and water spray away from electric wiring or fatal electric shock may result. 9. Do not spray water on or near electrical com...

  • Page 6: Component Identification

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 6 component identification pump — develops high pressure. Starter grip — used for starting the engine manu- ally. Spray gun — controls the application of water and detergent onto cleaning surface with trigger device. Includes safety lat...

  • Page 7: Assembly Instructions

    9.800-083.0 • rev. 04/10a 7 pressure w asher opera t or’s manu al step 1: attach the handle to the frame of the pressure washer. Note : it may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the frame supports. Step 2: insert the carriage...

  • Page 8: Operating Instructions

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 8 step 1: check engine oil level. Oil level should be level with the bottom of the oil fi ller neck. Be sure the machine is level when checking the oil level. (refer to the engine's operating manual included with machine.) we recommend ...

  • Page 9

    9.800-083.0 • rev. 04/10a 9 pressure w asher opera t or’s manu al step 7: turn the engine switch to "on" position. On briggs engines, move the throttle lever to "fast" position, shown on engine as a rabbit. Step 8: pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigge...

  • Page 10: Thermal Pump Protection

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 10 warning: some detergents may be harmful if inhaled or ingested, causing severe nau- sea, fainting or poisoning. The harmful elements may cause property damage or severe injury. Step 1: connect detergent injector to discharge nipple o...

  • Page 11: Shutting Down and Clean-Up

    9.800-083.0 • rev. 04/10a 11 pressure w asher opera t or’s manu al shutting down and clean-up step 1: remove detergent suc- tion tube from container and insert into one gallon of fresh water. Slide nozzle forward for low pressure or to connect black detergent nozzle into wand quick coupler. Pull tri...

  • Page 12: Troubleshooting

    9.800-083.0 • rev. 04/10a pressure w asher t roub leshooting guide 12 problem possible cause solution low operating pressure faulty pressure gauge install new gauge. Insuffi cient water supply use larger supply hose; clean fi lter at water inlet. Old, worn or incorrect spray nozzle match nozzle numb...

  • Page 13: Preventative Maintenance

    9.800-083.0 • rev. 04/10a 13 pressure w asher opera t or’s manu al preventative maintenance this pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regul...

  • Page 14

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 14 “this pr oduct contains chemicals kno wn to the state of calif ornia to cause cancer and bi rth defects or other repr oductive harm. Operation of this equipment ma y create sparks that can star t fires ar ound dry veg etat ion . A sp...

  • Page 15

    9.800-083.0 • rev. 04/10a 15 pressure w asher opera t or’s manu al exploded view parts list - 1.575-150.0, 1.575-151.0 item part no. Description qty 1 9.802-064.0 grommet, rubber, nozzle holder 5 2 9.803-122.0 handle, grab, chrome 1 3 9.800-723.0 label, cold water handle 1 4 9.803-126.0 plate, warni...

  • Page 16

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 16 exploded view parts list - 1.575-150.0, 1.575-151.0 item part no. Description qty 43 unloader, see specifi cations pages 22-23 44 9.802-171.0 nipple, 3/8" x 3/8" npt st male 1 45 9.802-146.0 swivel, 1/2" mp x 3/4" ghf w/strainer 1 46...

  • Page 17

    9.800-083.0 • rev. 04/10a 17 pressure w asher opera t or’s manu al “th is p roduct conta ins c hem icals kn ow n to the state of calif ornia to cause cancer and bi rth defec ts or other repr odu cti ve har m. Operation of this equipment ma y create sparks that can star t fires ar ou nd dr y ve getat...

  • Page 18

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 18 exploded view parts list - 1.575-152.0,154.0,155.0 item part no. Description qty 1 9.802-064.0 grommet, rubber, nozzle holder 5 2 9.803-122.0 handle, grab, chrome 1 3 9.800-723.0 label, cold water handle 1 4 9.803-126.0 plate, warnin...

  • Page 19

    9.800-083.0 • rev. 04/10a 19 pressure w asher opera t or’s manu al exploded view parts list - 1.575-152.0,154.0,155.0 iitem part no. Description qty 39 9.802-190.0 valve, e-z start, 3/8" mpt x 1/8" fpt 1 9.804-065.0 valve, e-z start, 1/4" mpt x 1/8" fpt (152.0) 1 40 8.706-207.0 elbow, 3/8", street 1...

  • Page 20

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 20 item part no. Description qty 72 8.718-980.0 washer, 5/16" flat (152.0) 4 9.802-807.0 washer, 3/8" flat (155.0) 4 73 9.802-367.0 unloader, al-vrt 607 w/easy start (155.0) 1 74 9.802-870.0 block, unloader, 3/8" x 3/8" 1.25 stee (155.0...

  • Page 21: Hose & Spray Gun Assembly

    9.800-083.0 • rev. 04/10a 21 pressure w asher opera t or’s manu al hose & spray gun assembly parts list hose & spray gun assembly item part no. Description qty 1 9.802-219.0 wand assy., side grip w/1/4" coupler, 35-1/2" 1 2 8.711-348.0 spray gun, ap 1000 1 3 9.802-164.0 coupler, 1/4” female, brass 1...

  • Page 22: Specifications

    9.800-083.0 • rev. 04/10a pressure w asher specifi cations 22 specifications model gpm pressure (psi) nozzle size pump pump part no. Unloader part no. Engine hp engine part no. Pump pulley pump pulley part no. 1.575-150.0 2.8 2000 4.0 kd3030 8.715-214.0 9.175-018.0 gx160 (5.5hp) 9.802-316.0 ak74h 9....

  • Page 23: Specifications

    9.800-083.0 • rev. 04/10a 23 pressure w asher specifi cations model pump bushing bushing part no. Engine pulley pulley part no. Engine bushing bushing part no. Belt size belt part no. 1.575-150.0 24mm 9.802-402.0 ak39h 9.803-898.0 hx3/4" 9.803-897.0 ax33 (1) 9.803-896.0 1.575-151.0 24mm 9.802-402.0 ...

  • Page 24

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 24 ar - al 607 #9.802-367.0 7-8 gpm, 4200 psi ar-al unloader exploded view and parts list 24 2 23 22 21 20 1 2 3 4 5 27 6 26 19 6 14 16 17 16 18 13 12 2 15 25 7 9 10 11 8 26.

  • Page 25

    9.800-083.0 • rev. 04/10a 25 pressure w asher opera t or’s manu al item part no. Description qty 1 8.718-371.0 check connector 1 2 9.804-536.0 ‡ o-ring 2068 3 3 9.804-646.0 shutter spring 1 4 9.804-538.0 shutter 1 5 9.804-539.0 ‡ o-ring 631290 sh 1 6 83-005170102 1/4 g plug 1 7 83-005030101 m8 lock ...

  • Page 26: Uu1 Unloader Exploded View

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 26 uu1 unloader exploded view uu1 unloader exploded view parts list item part # description kit qty 1 8.749-792.0 piston housing 1 2 piston c 1 3 piston o-ring back up a 1 4 8.749-796.0 main block 1 5 9.152-372.0 piston ring 1 6 ball se...

  • Page 27: Km.2 Pump Exploded View

    9.800-083.0 • rev. 04/10a 27 pressure w asher opera t or’s manu al km.2 pump exploded view km.2 pump exploded view parts list item part no. Description qty 1 8.717-130.0 crankcase 1 2 9.803-196.0 plunger guide 3 3* see kits below plunger oil seal 3 4* see kits below o-ring Ø1.78 x 31.47 3 5* see kit...

  • Page 28

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 28 km.2 pump exploded view parts list (cont.) item part no. Description qty 42 9.803-144.0 plunger rod 3 43 9.803-158.0 connecting rod 3 44 9.802-913.0 snap ring 6 45 9.802-916.0 connecting rod pin 3 46 9.803-218.0 spring washer 6 47 9....

  • Page 29

    9.800-083.0 • rev. 04/10a 29 pressure w asher opera t or’s manu al kd.1 series pump exploded view kd.1 series pump exploded view parts list item part no. Description qty 1 9.803-938.0 crankcase 1 2* see kits below plunger oil seal 3 3* see kits below o-ring Ø1.78 x 28.30 3 4* see kits below pressure...

  • Page 30

    9.800-083.0 • rev. 04/10a opera t or’s manu al pressure w asher 30 kd.1 series pump exploded view parts list item part no. Description qty 33 8.933-010.0 crankshaft seal 1 34* see kits below plunger nut 3 35* see kit below copper spacer 3 36* see kits below plunger, 15mm (3030) 3 see kits below plun...

  • Page 31

    9.800-083.0 • rev. 04/10a pressure w asher w arranty what this warranty covers all kärcher commercial pressure washers are warranted by kärcher to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This limited warranty, sub...

  • Page 33

    R www.Karchercommercial.Com www.Karchershark.Com form # 9.800-083.0 • revised 04/10a • printed in u.S.A. Or mexico.