Karcher HDS 3.9/30 Pe Cage Operator's Manual - Important Safety

Other manuals for HDS 3.9/30 Pe Cage: Operator's Manual
Manual is about: HDS Series

Summary of HDS 3.9/30 Pe Cage

  • Page 1

    ® 9.800-080.0-g 7-14 operator’s manual to locate your local kärcher commercial pressure washer dealer nearest you, visit www.Karchercommercial.Com model # order # hds 3.9/30 pe cage 1.575-600.0 hds 4.8/30 pe cage 1.575-601.0 hds 4.8/30 pe cage 1.575-602.0 hds 4.7/35 pe cage 1.575-603.0 model # order...

  • Page 2: Contents

    Contents 2 model number ______________________________ serial number ______________________________ date of purchase ____________________________ the model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep ...

  • Page 3: Important Safety

    9.800-080.0 - g • hds 600-606 3 pressure w asher opera tor’s manu al introduction & important safety information thank you for purchasing this pressure washer. We reserve the right to make changes at any time without incurring any obligation. Owner/user responsibility: the owner and/or user must hav...

  • Page 4: Important Safety Information

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 4 14. Never make adjustments on machine while in operation. 15. Be certain all quick coupler fittings are secured before using pressure washer. Risk of injection or severe injury to persons. Keep clear of nozzle. Warning warning: hig...

  • Page 5: Important Safety Information

    9.800-080.0 - g • hds 600-606 5 pressure w asher opera tor’s manu al important safety information warning risk of injury from falls when using ladder. Warning: be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slop...

  • Page 6

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 6 98000800-2 component identification small pump — delivers a specific gpm to the high pressure nozzle which develops pressure. Starter grip— used for star ting the engine manually. Spray gun — controls the application of water and d...

  • Page 7: Assembly Instructions

    9.800-080.0 - g • hds 600-606 7 pressure w asher opera tor’s manu al 98000800-7 cold water source garden hose 98000800-4 98000800-3 assembly instructions step 1: attach the high pressure hose to the spray gun by threading twist connect onto spray gun inlet. Step 3: remove shipping cap and install oi...

  • Page 8: Operating Instructions

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 8 98000800-9 98000800-11 98000800-12 operating instructions 98000800-7 step 1: check engine oil level. Oil level should be level to the fill mark- ings on the dipstick. Be sure the machine is level when checking the oil level. (refer...

  • Page 9: Operating Instructions

    9.800-080.0 - g • hds 600-606 9 pressure w asher opera tor’s manu al 98000800-16 operating instructions step 7: (electric start models) turn the engine switch to "start" position. Step 10: (pump steam option) a. Operate machine as instructed. B. Open steam valve counter- c l o ck w i s e, w h i c h ...

  • Page 10: Thermal Pump

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 10 warning: some detergents may be harmful if inhaled or ingested, causing severe nau- sea, fainting or poisoning. The harmful elements may cause property damage or severe injury. Step 1: use detergent designed specifically for press...

  • Page 11: Shutting Down and Clean-Up

    9.800-080.0 - g • hds 600-606 11 pressure w asher opera tor’s manu al 98000800-27 98000800-26 98000800-25 98000800-23 shutting down and clean-up storage caution: always store your pressure washer in a location where the temperature will not fall below 32°f (0°c). The pump in this machine is suscepti...

  • Page 12: Maintenance

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 12 maintenance preventative maintenance 1. Check to see that water pump is properly lubricated. 2. Follow winterizing instructions to prevent freeze damage to pump and coils. 3. Always neutralize and flush detergent from system after...

  • Page 13: Maintenance

    9.800-080.0 - g • hds 600-606 13 pressure w asher opera tor’s manu al maintenance deliming coils: periodic flushing of coils or optional float tank is recommended. Step 1 fill a container with 4 gallons of water, then . Add 1 lb. Of deliming powder. Mix thoroughly. Pour mixture into float tank. Step...

  • Page 14: Maintenance

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 14 white smoke just starts to appear. Turn air shutter half- way back to the black smoke position previously noted. Tighten locking screws. Kärcher clearfire oil burner burner air adjustment: the oil burner on this machine is preset ...

  • Page 15: Troubleshooting

    9.800-080.0 - g • hds 600-606 15 pressure w asher tr oub leshooting guide troubleshooting problem possible cause solution low operating pressure faulty pressure gauge install new gauge. Insufficient water supply use larger supply hose; clean filter at water inlet. Old, worn or incorrect spray nozzle...

  • Page 16: Troubleshooting

    9.800-080.0 - g • hds 600-606 pressure w asher tr oub leshooting guide 16 troubleshooting problem possible cause solution burner will not light (continued from previous page) flex coupling slipping on fuel pump shaft or burner motor shaft replace if needed. On-off switch defective check for electric...

  • Page 17: Troubleshooting

    9.800-080.0 - g • hds 600-606 17 pressure w asher tr oub leshooting guide troubleshooting problem possible cause solution low water temperature improper fuel or water in fuel replace with clean and proper fuel. Low fuel pressure increase fuel pressure. Weak fuel pump check fuel pump pressure. Replac...

  • Page 18: Troubleshooting

    9.800-080.0 - g • hds 600-606 pressure w asher tr oub leshooting guide 18 troubleshooting problem possible cause solution oil dripping oil seal worn check and replace if necessary. Excessive vibration in delivery line irregular functioning of the valves check and replace if necessary. Detergent not ...

  • Page 19: Preventative Maintenance

    9.800-080.0 - g • hds 600-606 19 pressure w asher opera tor’s manu al maintenance this pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular prevent...

  • Page 20: Exploded View

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 20 98000800-31 53 66 63 62 61 129 25 68, 69 70 60 78 see control panel illus. For detail 27 67 75 74 76 77 73 72 71 65 82 50 14 for detail see float tank illus. 14 22 11 line to pump 50 82 110 56 103 70 25 25 64 109 110 99 96 113 108...

  • Page 21: Exploded View

    9.800-080.0 - g • hds 600-606 21 pressure w asher opera tor’s manu al 98000800-32 92 46 90 86 89 55 55 56 58 57 51 55 52 59 8 2 4 3 38 40 28 44 45 15 20 21 23 106 101 122 25 26 25 79 1 7 88 88 83 34 107 25 80 112 100 to float tank to detergent valve 6 5 29 121 54 52 17 12 18 19 32 13 84 9 10 91 49 4...

  • Page 22: Exploded View Parts List

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 22 exploded view parts list item part no. Description qty 1 9.803-014.0 coil, rodless 1 2 9.803-005.0 top wrap, ss 1 9.802-071.0 trim 2 ft. 3 9.802-902.0 insulation/blanket, die cut 28" x 24" 1 4 9.802-896.0 insulation/blanket, no fo...

  • Page 23: Exploded View Parts List

    9.800-080.0 - g • hds 600-606 23 pressure w asher opera tor’s manu al exploded view parts list item part no. Description qty 52 9.803-009.0 bracket, belt tension 1 (w/generator) 2 9.802-776.0 nut, 5/16", esna, nc 2 (w/generator) 4 9.802-710.0 bolt, 5/16", nc 2 (w/generator) 4 9.802-804.0 washer, 5/1...

  • Page 24: Exploded View Parts List

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 24 exploded view parts list item part no. Description qty 95 9.802-781.0 nut, 3/8", flange whiz loc, nc 3 96 9.802-776.0 nut, 5/16", esna, nc 12 97 8.706-168.0 elbow, 3/8" male pipe 1 99 9.802-804.0 washer, 5/16", flat, sae 12 100 9....

  • Page 25: Float Tank Exploded View

    9.800-080.0 - g • hds 600-606 25 pressure w asher opera tor’s manu al float tank exploded view 98000800-33 item part no. Description qty 1 9.804-042.0 tank, float, 2-1/2 gallon, blank 1 2 8.749-328.0 valve, float plastic 1 3 9.802-162.0 strainer, 1/2" basket 1 4 9.802-128.0 nipple, 1/2" jic x 1/2" m...

  • Page 26: Control Panel Exploded View

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 26 control panel exploded view detergent valv e valvula de det ergente soupa pe de detergen t 98000800-34 (reversed view of label) 1 10 20 34 3 9 5 35 31 32 16 2 6 36 8 7 18 19 17 22 detergent valve to pump to detergent valve 11 24 2...

  • Page 27: Control Panel Parts List

    9.800-080.0 - g • hds 600-606 27 pressure w asher opera tor’s manu al control panel parts list item part no. Description qty 1 9.803-693.0 box, plastic, back 1 2 9.802-482.0 box, plastic, front, fabricated 1 3 8.750-094.0 thermostat, 302°f 1 9.802-447.0 conduit, corrugated, 36" 4 9.802-700.0 bolt, 1...

  • Page 28: Hose & Spray Gun Assembly

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 28 98000800-35 hose & spray gun assembly hose & spray gun parts list 4 3 2 1 item part no. Description qty 1 8.739-203.0 hose, 3/8” x 50’, 2 wire tuff flex 1 2 8.710-384.0 gun, st-1500, 5000 psi 10.4 gpm 1 3 9.803-805.0 wand 1 4 9.80...

  • Page 29: Specifications

    9.800-080.0 - g • hds 600-606 29 pressure w asher specifications specifications kÄrcher clearfire burner specifications model no. Burner assy no. Fuel nozzle ignitor burner motor fuel pump solenoid coil electrode 1.575-600.0 8.918-919.0 8.717-273.0 8.919-116.0 8.751-074.0 8.753-000.0 8.750-764.0 8.7...

  • Page 30: Specifications

    9.800-080.0 - g • hds 600-606 pressure w asher specifications 30 specifications parts specifications machine model pump model part number unloader pulley pulley part # bushing bushing part # engine engine part # engine pulley model pulley part # bushing bushing part # belt size belt part # pulley pu...

  • Page 31: Specifications

    9.800-080.0 - g • hds 600-606 31 pressure w asher specifications machine model pump model part number unloader pulley pulley part # bushing bushing part # engine engine part # engine pulley model pulley part # bushing bushing part # belt size belt part # pulley pulley part # belt belt part # bushing...

  • Page 32

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 32 for best performance specify genuine kna replacement parts 8.918-919.0 clearfire burner "s" replacement parts 35.

  • Page 33

    9.800-080.0 - g • hds 600-606 33 pressure w asher opera tor’s manu al for best performance specify genuine kna replacement parts clearfire burner "s" replacement parts list item # p ar t # description qty item # p ar t # description qty 1 8.919-050.0 b urner housing assembl y 1 25 8.750-830.0 plug, ...

  • Page 34

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 34 for best performance specify genuine kna replacement parts 8.920-645.0 clearfire burner "m/l" replacement parts.

  • Page 35

    9.800-080.0 - g • hds 600-606 35 pressure w asher opera tor’s manu al item # p ar t # description qty item # p ar t # description qty 1 8.752-865.0 b urner housing assembl y-m/l 1 30 8.750-818.0 light , indica tor, green 28v 1 3 8.700-758.0 fuel pump , suntec a2v a-3106 12-24v sol 1 30 8.750-819.0 l...

  • Page 36

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 36 item part no. Description qty 1 8.752-825.0 crankcase 1 2* see kit below plunger oil seal 3 3* see kit below o-ring Ø1.78 x 37.82 3 4* see kit below pressure ring, 18mm 3 5* see kit below u-seal, 18mm 3 6* see kit below intermedia...

  • Page 37

    9.800-080.0 - g • hds 600-606 37 pressure w asher opera tor’s manu al kt.2 series pump exploded view parts list kit numbers 8.753-821.0 8.753-822.0 8.753-823.0 8.753-824.0 8.752-835.0 kit description plunger seals 18 mm seal packing 18 mm plunger 18 mm complete valve plunger oil seals items numbers ...

  • Page 38

    9.800-080.0 - g • hds 600-606 opera tor’s manu al pressure w asher 38 vrt3 unloader exploded view and parts list unloader adjustment procedures 1. Remove lock nut (item 19). 2. Remove adjustment knob (item 18). 3. Loosen the two (2) nuts (item 15), move them upward on stem (item 8) until you see 4 o...

  • Page 40

    ® www.Karchercommercial.Com form # 9.800-080.0 - g • revised 7/14 • printed in u.S.A. Or mexico.