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  4. COMBIVERT G6
  5. Installation manual

KEB COMBIVERT G6 Installation manual

Summary of COMBIVERT G6

  • Page 1

    C o m b i v e r t original manual mat.No. Rev. 00g6nel-0c00 1e gb installation manual housing c power unit power 5.5…11 kw.

  • Page 3

    Gb - 3 table of contents 1. Preface ..............................................................................................................5 1.1 general ................................................................................................................................. 5 1.2 vali...

  • Page 4

    Gb - 4 table of contents annex a .....................................................................................................................22 a.1 calculation of the motor voltage ...................................................................................... 22 a.2 maintenance .......

  • Page 5

    Gb - 5 preface 1. Preface 1.1 general first we would like to welcome you as a customer of keb and congratulation to the purchase of this product. You have decided for a product on highest technical niveau. The described hard- and software are developments of the karl e. Brinkmann gmbh. The enclosed ...

  • Page 6

    Gb - 6 preface if single regulations should be or become void, invalid or impracticable, the effectivity of all other regulations or agreements is not affected. 1.3 copyright the customer may use the instruction manual as well as further documents or parts from it for internal purposes. Copyrights a...

  • Page 7

    Gb - 7 preface 1.6 part code xx g6 x x x - x x x x cooling (not valid at customer/special version) 0 air-cooling (housing c, d, e); air-cooling/flat rear (housing a, b) 1 flat rear control/keyboard/display (not valid at customer/special version) 0 open-loop without keyboard/display a like 0 on ascl ...

  • Page 8

    Gb - 8 safety instructions 1. General in operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces. In case of inadmissible removal of the required covers, of improper use, wrong installation ...

  • Page 9

    Gb - 9 technical data 2. Technical data 2.1 operating conditions standard s t a n d a r d / class instructions definition acc. En 61800-2 inverter-product standard: rated specifications en 61800-5-1 inverter-product standard: general safety en 61800-5-2 inverter-product standard: functional safety s...

  • Page 10

    Gb - 10 technical data 2.2 technical data g6 400v class inverter size 13 14 15 housing size c phases 3 output rated power s a [kva] 8.3 11 17 max. Rated motor power pmot [kw] 5.5 7.5 11 output rated current i n [a] 12 16.5 24 max. Short time current i hsr 1) [%] 180 180 150 over current i oc 1) [%] ...

  • Page 11

    Gb - 11 technical data maximum load and derating depending on the switching frequency 80% 60% 100% 120% 140% 160% 180% 200% 220% fd (6hz) f0 (0hz) f a [hz] i n [%] hsr (13/14.G6) oc (15.G6) i n oc (13/14.G6) hsr (15.G6) 14.G6 (8 khz) 15.G6 (8 khz) 15.G6 (4 khz) 13.G6 (16 khz) 13.G6 (4/8khz) & 14.G6 ...

  • Page 12

    Gb - 12 mechanical installation 2.3 mechanical installation 2.3.2 dimensions and weights 242.5 ±2.5 100 117 260 für m5 230 8 230 housing c weight [kg] 4.6.

  • Page 13

    Gb - 13 mechanical installation 2.3.3 control cabinet installation the power loss for the control cabinet dimension is to be taken from the technical data. Mounting distances dimensi- on distance in mm distance in inch c a b d d a 150 6 b 100 4 c 30 1.2 d 0 0 x 1) 50 2 1) distance to preceding eleme...

  • Page 14

    Gb - 14 unit description 3. Installation and connection 3.1 overview of the combivert g6 overview of the combivert g6 size c no. Name description 6 5 4 1 7 9 2 3 8 x4a x2b x2a 1 x1b terminal strip for three-phase motor , braking resistor and dc supply 2 x4a diagnostic interface rs232/485 interface w...

  • Page 15

    Gb - 15 connection of the power unit 3.2 connection of the power unit only quali- fied electro- personnel all work from the transport, to installation and start-up as well as mainte- nance may only be done by qualified personnel (iec 364 and/or cenelec hd 384 and iec-report 664 and note national saf...

  • Page 16

    Gb - 16 connection of the power unit 3.2.1.2 ac supply 400v / 3-phase picture 3.2.1.3 connection for power supply l1 l2 l3 pe l1 l2 l3 u v w pe pe t1 t2 1 mains voltage 3-phase 400 v ac mains form tn, tt it personal protection rcma with separator or rcd type b earth leakage monitor 2 main fuses type...

  • Page 17

    Gb - 17 connection of the power unit 3.2.1.5 connection at dc voltage supply picture 3.2.1.5 connection at dc voltage supply - - u v w pe pe pe t1 t2 ++ +u -u 1 current dc - voltage 420…746 v dc 2 fuses type ar pay attention to the permissible voltage range ! 3 keb combivert g6-c 3.2.1.6 terminal st...

  • Page 18

    Gb - 18 connection of the power unit 3.2.2.3 cable-fed disturbances depending on the motor line length at ac supply the maximum motor line length is depending on the capacity of the motor cable as well as on the emc emitted interference. The following data apply for operation under nominal rating co...

  • Page 19

    Gb - 19 connection of the power unit 3.2.2.7 wiring of the motor l1 l2 l3 u v w pe u v w pe pe t1 t2 1 keb combivert 2 apply motor cable, shielding on both sides over a large surface on the function earth 3 three-phase motor 4 temperature monitoring (optional) see chapter „temperature detection" do ...

  • Page 20

    Gb - 20 connection of the power unit 3.2.4 connection of a temperature detection 3.2.4.1 temperature detection terminals t1, t2 the keb combivert g6 is delivered with a ptc evaluation. The function corresponds to din en 60947-8 and works in accordance with the following table: function of t1, t2 res...

  • Page 21

    Gb - 21 connection of the power unit 3.2.4.3 use of the temperature input in ptc mode if the temperature input is operated in the ptc mode, all possibilities are available to the user within the resistance range specified in 3.2.4.1. This can be: picture 3.2.4.3 wiring example in ptc mode thermal co...

  • Page 22

    Gb - 22 annex annex a a.1 calculation of the motor voltage the motor voltage for dimensioning of the drive is depending on the used components. The mains voltage reduces according to the following table: mains choke uk 4 % example: inverter open loop 4 % closed loop inverter with mains- and motor ch...

  • Page 23

    Gb - 23 annex a.3 shut down a.3.1 storage the dc link of the keb combivert is equipped with electrolytic capacitors. If electrolytic capacitors are stored de-energized, the oxide film working as dielectric fluid reacts with the acidic electrolyte and destroy themselves slowly. This affects the diele...

  • Page 24

    Gb - 24 annex annex b b.1 certification b.1.1 ce-marking ce marked frequency inverters and servo drives were developed and manufactured to comply with the regulations of the low-voltage directive 2006/95/ec and emc directive (2004/108/ ec). The harmonized standards of the series en 61800-5-1, en 618...

  • Page 25

    Gb - 25 annex • in order to comply with csa c22.2 no. 14-2010 (cul) following external input chokes need to be installed: see table 1 below! Table 1: mains input chokes for csa applications: cat. No. Housing input voltage [v] reactor cat. No. Fla inductance [mh] 13g6 b, c 480 / 3ph 13drb08–1851 3 x ...

  • Page 26

    Gb - 26 annex b.2 further informations and documentation you find supplementary manuals and instructions for the download under http://www.Keb.De > service & downloads > downloads general instructions • emc and safety instructions • manuals for further control boards service notes • download of para...

  • Page 27

    Revision history: revision date description rev.1b 2011-03 first published version rev.1c 2011-09 „original manual“ included; part code extended; technical data changed; connection braking re- sistor changed rev.1d 2012-02 recommended supply and motor cable cross-section removed; drawings power and ...

  • Page 28

    Keb antriebstechnik austria gmbh ritzstraße 8 • a-4614 marchtrenk fon: +43 7243 53586-0 • fax: +43 7243 53586-21 net: www.Keb.At • mail: info@keb.At keb antriebstechnik herenveld 2 • b-9500 geraadsbergen fon: +32 5443 7860 • fax: +32 5443 7898 mail: vb.Belgien@keb.De keb power transmission technolog...